Analysis of materials selected for multilayer diffractive optical elements

An analysis model to optimize the materials selected for multilayer diffractive elements (MLDOEs) is presented with approximate Cauchy dispersion formula of refractive index and the maximum polychromatic integral diffraction efficiency (PIDE). The analysis model presents that the maximum PIDE of MLDOEs consisting of two materials with large Abbe number difference and small partial dispersion difference can be generated. The scope of application and the relationship between diffraction efficiencies of MLDOEs with different material pairs and different design wavelength pairs are presented and simulated with the analysis model of MLDOEs.     

Design and fabrication of Fourier plane diffractive optical elements for high-power fibre-coupling applications

In industrial processes using fibre beam delivery of high peak power laser light, diffractive optical elements are a very useful and flexible tool in maximising the amount of light reaching the work surface. This is due to the ability of diffractive optical elements to accurately couple light into multiple fibres, while conditioning the light in order to maximise the throughput for each fibre. We discuss the design techniques for diffractive optical elements and the application of these techniques to fibre-coupling problems. The flexibility of diffractive optical elements is demonstrated by their application to several fibre-coupling geometries, including a fibre bundle, a linear array of fibres, and a rotationally symmetric fibre connector. The diffraction efficiencies for the elements approach 90% with uniformity errors of less than 5%.     

Design and fabrication of diffractive elements for laser material processing applications

Diffractive optical elements have an important role to play in the provision of process adapted beam shaping for laser-materials processing applications. The design techniques and dominant methods of fabrication are described for intra-cavity and external beam shaping diffractive elements fabricated in a variety of dielectric and metallic materials for use with a wide range of laser sources. Theoretical and experimental examples are given in each section.     

Semiconductor laser diode to single-mode fiber coupling using diffractive optical elements

An integrated mode converter consisting of two diffractive optical elements (DOEs) and a Silicon slab is presented for low-loss coupling between a semiconductor laser diode (LD) and a single-mode fiber (SMF). The phase structures of the DOEs are designed using iterative phase retrieval algorithm. We introduce a new far-field amplitude constraint into the iteration to provide very high mode conversion quality. Compared with previously published mode converters, the scheme is more universal because it’s applicable for any semiconductor LD. In simulation, coupling losses lower than 0.02 dB are predicted for all the discussed LDs with aspect ratios of the elliptical fields from 1 to 9. The requirements on axial displacement and rotation angle have been removed. The tolerance for 1-dB loss increment for lateral misalignment is 0.9 μm. And the coupling loss is insensitive to tilt angle.     

Beam delivery system with a non-digitized diffractive beam splitter for laser-drilling of silicon

We report a beam-delivery system consisting of a non-digitized diffractive beam splitter and a Fourier transform lens. The system is applied to the deep-drilling of silicon using a nanosecond pulse laser in the manufacture of inkjet printer heads. In this process, a circularly polarized pulse beam is divided into an array of uniform beams, which are then delivered precisely to the process points. To meet these requirements, the splitter was designed to be polarization-independent with an efficiency>95%. The optical elements were assembled so as to allow the fine tuning of the effective overall focal length by adjusting the wavefront curvature of the beam. Using the system, a beam alignment accuracy of<5 μm was achieved for a 12-mm-wide beam array and the throughput was substantially improved (10,000 points on a silicon wafer drilled in ~1 min). This beam-delivery scheme works for a variety of laser applications that require parallel processing.     

Photoetching of spherical microlenses on glasses using a femtosecond laser

We fabricated spherical microlenses on optical glasses by femtosecond laser direct writing (FLDW) in ambient air. To achieve good appearances of the microlenses, a meridian-arcs scanning method was used after a selective multilayer removal process with spiral scanning paths. A positive spherical microlens with diameter of 48 μm and height of 13.2 μm was fabricated on the surface of the glass substrate. The optical performances of the microlens were also tested. Compared to the conventional laser direct writing (LDW) technique, this work could provide an effective method for precise shape-controlled fabrication of three-dimensional (3D) microstructures with curved surfaces on difficult-to-cut materials for practical applications.     

Large negative refractive index modification induced by irradiation of femtosecond laser inside optical glasses

We report on the refractive index modification (Δn) and its cross sectional profile of the created lines inside the different types of optical glasses, containing BaO, TiO₂, or La₂O₃ as a metal oxide. The lines were fabricated by scanning a stage and focusing the femtosecond laser pulses, 800 nm wavelength, a 250 kHz repetition rate and 200 fs pulse duration, from the Ti:sapphire regenerative amplifier system. The Δn measurements were performed with the qualitative phase microscopy technique. As a result, it was found that the Δn and its sign are different depending on glass types. For example, in the glasses containing TiO₂, the Δn became smaller in the modified region and some of them showed relatively large decrease of the Δn, Δn < −0.01, with about 10 μm width. Such a glass material could be useful for the compact optics and optical devices.     

Demonstration of two-point velocity measurement using diffraction grating elements for integrated multi-point differential laser Doppler velocimeter

We have proposed a configuration of an integrated multi-point differential laser Doppler velocimeter (LDV) using arrayed waveguide gratings (AWGs) as grating elements. This paper demonstrates two-point velocity measurement using the proposed configuration with diffraction grating elements. An experiment was conducted using a free-space optical setup with bulk diffraction gratings instead of AWGs. The experimental results indicate that velocities at different positions can be measured using the proposed configuration. The measured separation of the two measurement positions was about 20.5 mm, about 11% of the working distance.     

3D integration of microcomponents in a single glass chip by femtosecond laser direct writing for biochemical analysis

3D integration of microcomponents in a single glass chip by femtosecond laser direct writing followed by post annealing and successive wet etching is described for application to biochemical analysis. Integration of microfluidics and microoptics realized some functional microdevices like a μ-fluidic dye laser and a biosensor. As one of practical applications, we demonstrate inspection of living microorganisms using the microchip with 3D microfluidic structures fabricated by the present technique.     

Femtosecond laser ablation of polypropylene for breathable film

A polypropylene (PP) film was ablated using a femtosecond laser with a center wavelength of 785 nm, a pulse width of 184 fs and a repetition rate of 1 kHz. Increments of both the pulse energy and the shot number of pulses lead to co-occurrence of photochemical and thermal effect, demonstrated by the spatial expansion of rim on the surface of PP. The shapes of the laser-ablated PP films were imaged by a scanning electron microscope (SEM) and measured by a 3D optical measurement system (NanoFocus). And, the gas and water vapor transmission rate, mechanical properties of PP film micropatterned by fs laser pulses was characterized. Our results demonstrate that a femtosecond pulsed laser is an efficient tool for breathable packaging films in modifying the flow of air and gas, where the micropatterns are specifically tailored in size, location and number of which is easily controlled by laser processing conditions.     

Embedded dots inside glass for optical film using UV laser of ultrafast laser pulse

Microstructures are usually fabricated on the surface of optical sheets to improve the optical characteristics. In this study, a new fabrication process with UV (ultraviolet) laser direct writing method is developed to embed microstructures inside the glass. Then the optical properties of glass such as reflection and refraction indexes can be modified. Single- and multi-layer microstructures are designed and embedded inside glass substrate to modify the optical characteristics. Both luminance and uniformity can be controlled with the embedded microstructures. Thus, the glass with inside pattern can be used as a light guide plate to increase optical performance. First, an optical commercial software, FRED, is applied to design the microstructure configuration. Then, UV laser direct writing with output power 2.5-2.6 W, repetition rate 30 kHz, wave length: 355 nm, and pulse duration 15 ns is used to fabricate the microstructures inside the glass. The effect of dot pattern in the glass such as the dot pitch, the layer gap, and the number of layer on the optical performance is discussed. Machining capacity of UV laser ranges from micron to submicrometer; hence with this ultrafast laser pulse, objectives of various dimensions such as dot, line width, and layers can be easily embedded in the glass by one simple process. In addition, the embedded microstructures can be made with less contamination. Finally, the optical performance of the glasses with various configurations is measured using a Spectra Colorometer (Photo Research PR650) and compared with the simulated results.     

Laser induced forward transfer of metal oxides using femtosecond double pulses

Laser induced forward transfer (LIFT) of ZnO and TiO₂ thin films onto Si has been realized with femtosecond double pulses of equal intensity, as a basic form of pulse shaping. In an effort to investigate the possibility to control the spatial distribution of the transfer via pulse separation, we used separation times varying from 0 to 10 ps. We have found that the size of the transferred spots increases by as much as 50% for pulse separation up to 500 fs, while for longer pulse separations the transferred spots acquire a constant area.