Effect of strain rate on the dynamic tensile behaviour of UHMWPE fibre laminates

Ultra-high molecular weight polyethylene (UHMWPE) fibre has great potential for strengthening structures against impact or blast loads. A quantitative characterization of the mechanical properties of UHMWPE fibres at varying strain rates is necessary to achieve reliable structural design. Quasi-static and high-speed tensile tests were performed to investigate the unidirectional tensile properties of UHMWPE fibre laminates over a wide range of strain rates from 0.0013 to 163.78 s⁻¹. Quasi-static tensile tests of UHMWPE fibre laminates were conducted at thicknesses ranging from 1.76 mm to 5.19 mm. Weibull analysis was conducted to investigate the scatter of the test data. The failure mechanism and modes of the UHMWPE fibre laminates observed during the test are discussed. The test results indicate that the mechanical properties of the UHMWPE fibre laminate are not sensitive to thickness, whereas the strength and the modulus of elasticity increase with strain rate. It is concluded that the distinct failure modes at low and high strain rates partially contribute to the tensile strength of the UHMWPE fibre laminates. A series of empirical formulae for the dynamic increase factor (DIF) of the material strength and modulus of elasticity are also derived for better representation of the effect of strain rate on the mechanical properties of UHMWPE fibre laminates.     

Fabrication of thermoplastic polyurethane composites with a high dielectric constant and thermal conductivity using a hybrid filler of CNT@BaTiO3

Thermoplastic polyurethane composites with an excellent dielectric constant and high thermal conductivity were obtained using CNT@BaTiO₃ as a filler through a low-speed melt extrusion method. Before preparing the hybrid filler for the composite, the filler particles were surface modified to ensure that the outer surfaces could facilitate the reaction among particles to form the hybrid and ensure complete dispersion in the thermoplastic polyurethane matrix. After confirming the proper surface treatment of the filler particles using infrared spectroscopy, thermal degradation analysis and field emission scanning electron microscopy, they were used to prepare the composite materials at a processing temperature of 200 °C. The thermal stability, thermomechanical properties, mechanical properties, thermal conductivity, and dielectric properties of the composites were investigated. Compared to the neat thermoplastic polyurethane matrix, the prepared composite exhibited a higher thermal stability, approximately 300% higher storage modulus, higher tensile strength and elongation at break values, approximately three times higher thermal conductivity (improved from 0.19 W/(m.K) to 0.38 W/(m.K), and approximately five times larger dielectric constant at high frequencies (at 1 MHz a dielectric constant of 19.2 was obtained).     

Preparation and Characterization of Microwave-absorption of Sarulla North Sumatra Zeolite and Ferric Oxide-filled Polyurethane Nanocomposites

Microwave-absorptive polymeric composite materials are becoming important to protect interference of any communication systems due to the increase in the use of microwave-inducing devices. In this work, the microwave-absorptive polyurethane composites are prepared using natural zeolites of Sarulla North Sumatra and commercial ferric-oxide as fillers. Weight ratio of the natural zeolite to ferric oxide were varied (18:2; 16:4; 14:6; 12:8 and 10:10) by weight. The fillers are prepared using ball milling technique and characterized using Particle Size Analyzer for particle size distribution. The nanocomposites, prepared using in-situ reaction of polyethylene glycol and toluene diisocyanate, is characterized for physical and mechanical properties using tensile strength, thermal properties with TGA techniques, as well as morphological and chemical properties using scanning electron microscopy. Composition and loading of the nanofillers against polyurethane matrices is 20% by weight. Microwave-absorption properties of the nanocomposites is characterized using 8-12 GHz frequency. Tensile strengths of the natural zeolite-ferric oxides polyurethane nanocomposites shows higher values when matrices filled with lower ferric-oxide, which could be due to the nanozeolites have functioned as reinforcement for the polyurethane matrix through polar-polar interaction between the filler surfaces with the matrices. The microwave absorption properties, which investigated by Vector Network Analyzer, of the nanocomposites filled in polyurethane with the ratio of nanozeolite to ferric oxide filler of 12:8 shows reflection loss of – 13.2 dB. This condition was observed at 11.1 GHz.     

The effect of water immersion and fibre content on properties of corn husk fibres reinforced thermoset polyester composite

This work presents an experimental investigation into the effect of cornhusk fibre (CHF) content upon the mechanical properties, water absorption behaviour, and swellability of CHF/polyester (PE) composites used in water environments. The CHF/PE was prepared at different volume fractions using hot compression (~175 °C). To investigate the rate of water absorption and swellability behaviours, composites were immersed in water for varying durations. The mechanical properties of composites (i.e. tensile, bending and compression strengths) immersed in water were carefully evaluated. The results indicate that the composites with an increased CHF content and a longer immersion time are prone to lower mechanical properties. The large amount of water absorbed by the composite reduces the bonding interface between CHF and PE, which is responsible for the damage. Moreover, the amount of water absorbed and the swellability increase with a corresponding increase in the CHF content. The lowest water absorption (2.39%) was detected in 20% CHF and 80% PE composite immersed for 6 days. The findings gathered in this research endorse CHF/polyester thermoset composites as a viable alternative for construction applications.     

Processing and properties of polysulfone hollow fibre membranes for gas separation filled with sub‐micron carbon fibres

Polysulfone hollow fibre membranes, of the type produced previously with enhanced gas separation properties, were filled with vapour grown carbon fibres (VGCF) of sub‐micron diameter. The effect of filler content on mechanical and gas permeation characteristics was studied. Hollow fibre membranes filled with up to 2.8 vol. % of VGCF were produced using forced convection dry jet/wet spinning. Fibre stiffness increased with increasing VGCF filler content. The fibres with the highest concentration of filler were about 30% more stiff than unfilled membranes. The addition of VGCF lead to a rise in permeability and some decrease in selectivity.     

Influence of accelerated ageing on the physico-mechanical properties of alkali-treated industrial hemp fibre reinforced poly(lactic acid) (PLA) composites

30 wt% aligned untreated long hemp fibre/PLA (AUL) and aligned alkali treated long hemp fibre/PLA (AAL) composites were produced by film stacking and subjected to accelerated ageing. Accelerated ageing was carried out using UV irradiation and water spray at 50 °C for four different time intervals (250, 500, 750 and 1000 h). After accelerated ageing, tensile strength (TS), flexural strength, Young's modulus (YM), flexural modulus and mode I fracture toughness (K_Ic) were found to decrease and impact strength (IS) was found to increase for both AUL and AAL composites. AUL composites had greatest overall reduction in mechanical properties than that for AAL composites upon exposure to accelerated ageing environment. FTIR analysis and crystallinity contents of the accelerated aged composites support the results of the deterioration of mechanical properties upon exposure to accelerated ageing environment.     

Effect of walnut shells and silanized walnut shells on the mechanical and thermal properties of rigid polyurethane foams

In the study walnut shells (WS) and silanized walnut shells (S_WS) were used as cellulosic fillers for novel polyurethane (PU) composite foams. The impact of 1, 2 and 5 wt% of WS and S_WS on the foaming parameters, mechanical and thermo-mechanical properties of obtained materials were evaluated. The results have shown that compared to untreated WS filler, the application of S_WS leads to PU foams with more regular structure and improved physico-mechanical behavior of PU materials. For example, compared to controlled WS_0 foam, PU foams enhanced with 1 wt% of the S_WS exhibited better mechanical properties, such as higher compressive strength (~15% of improvement), better impact strength (~6% of improvement), and improved tensile strength (~9% of improvement). The addition of S_WS improved the thermomechanical stability of PU foams. This work provides a better understanding of a relationship between the surface modification of the walnut shell filler and the mechanical, insulating and thermal properties of the PU composites. Due to these positive and beneficial effects, it can be stated that the use of WS and S_WS as natural fillers in PU composite foams can promote a new application path in converting agricultural waste into useful resources for creating a new class of green materials.     

The effects of a silane coupling agent on curing characteristics and mechanical properties of bamboo fibre filled natural rubber composites

The effects of a silane coupling agent on curing characteristics and mechanical properties of bamboo fibre filled natural rubber composites were studied. Scorch time, t₂ and cure time, t₉₀ of the composites decrease with increasing filler loading and with the presence of a silane coupling agent, Si69. Mooney viscosity also increases with increasing filler loading but at a similar filler loading shows lower value with the presence of Si69. The mechanical properties of composites viz tensile strength, tear strength, hardness and tensile modulus were also improved with the addition of Si69.     

Interrelationship between ultimate mechanical properties of variously structured polyurethanes and poly(urethane urea)s and stretching rate thereof

The ultimate mechanical properties of polyurethane determine their possible applications under various conditions of mechanical action. The mechanical properties of nine polyurethane and polyurethane urea samples were investigated in a range of stretching rates 0.56÷0.002 s⁻¹. A part of experiments was performed at several temperature values under conditions of stepwise variable stretching rates. The interrelationship between rate dependence of strength–strain properties of polyurethane compositions and the structure thereof was ascertained. The influence of molecular structure’s variations, of physical network density and of segmented polyurethane and polyurethane urea morphology on said interrelationship was examined on samples subjected to large strain values. The structure of some samples was radically distorted by plasticizers oppositely influencing micro-phase segregation of soft and hard segments. Multiple kinds of dependency (direct, inverse, moderate and strong) of elastomers’ strength versus stretching rate were demonstrated. Produced data and ascertained regularities are useful to perceive reasons for diversity of mechanical behavior of polyurethane materials and to control properties thereof.     

Characteristics of kenaf fibre/epoxy composites subjected to thermal degradation

Kenaf fibres are receiving much attention in the natural fibre composite industry due to its potential as polymer reinforcements. However, like all natural fibres, kenaf fibres have lower thermal resistance as compared to synthetic fibres. In this current work, the characteristics of kenaf fibre/epoxy composites, both treated and untreated using alkalization process, exposed to high temperature were studied. Thermogravimetric analysis (TGA) was used to study the thermal decomposition behaviour of treated and untreated kenaf/epoxy composites as well as their components, kenaf fibre and neat epoxy from room temperature up to 600 °C. The weight loss and physical changes of these samples were observed through furnace pyrolysis. Surface morphology of the composites after degradation was observed using scanning electron microscopy (SEM). The results from the TGA showed that the addition of kenaf fibres into the epoxy slightly improves both the charring and thermal stability of the samples. However, it was observed that alkalization causes reduction in these behaviours for the kenaf/epoxy composite. Generally, increased exposure time causes higher weight loss of the composites only up to 150 °C. At higher temperature, duration of exposure has little influence on the weight loss. Fibre-matrix debondings were observed on degraded samples implying mechanical degradation of the composites had occurred.     

Mechanical properties and characteristic of surface treated bamboo fiber reinforced PP/PS blends

Bamboo fiber (BF) as organic filler is characterized by mechanical properties analysis and morphology examination for polypropylene (PP) and polystyrene (PS) matrix blends. Effects of different filler content on tensile strength, flexural properties, and impact strength are proposed. It is observed from scanning electron microscopy (SEM) studies that addition of BF is beneficial in increasing mechanical strength via increasing the interface dispersed phase. The optimum tensile properties and impact properties of BF content were at 40 wt% for PP/PS/BF composite on melt mixing conditions. The results showed a significant improvement in mechanical properties of PP/PS/BF ternary blend composite. Comparing with untreated BF, content of carbon and nitrogen of treated BF decreased to 66.57 and 2.31%, oxygen content increased to 21.07%, and silicon content increased from 0 to 10.04%. The element ratio of O/C, N/C, and Si/C changed to 31.65, 3.47, and 15.08, respectively.     

Impact of surface adaptation and Acacia nilotica biofiller on static and dynamic properties of sisal fiber composite

Nowadays, the awareness of the public along with strict legitimate forces over the use of polymers, the manufacturing and automotive industries started using the renewable materials. Since, natural fiber reinforced composites play vital role in developing lightweight structural materials, this study focuses on utilizing sisal fiber as reinforcement in polyester matrix along with natural filler. The influence of fiber length and fiber volume fraction on the mechanical properties of sisal fiber was studied initially. Test results revealed that the composite with 20?mm fiber length and 20-volume fraction composite has better mechanical properties. Furthermore, the effect of fiber surface modification has been analyzed using various chemical solutions such as NaOH, KMnO₄, stearic acid, and maleic acid. Of these, NaOH treatment enhances the mechanical properties of composite compared to all other cases. Finally, the influence of Acacia nilotica, a natural filler addition into the alkali-treated sisal fiber composite has been evaluated by mechanical and dynamic mechanical properties. It is found that the addition of natural filler and surface treatment has enhanced the properties of composites due to their synergetic effect. This effect improves the adhesion and uniform stress transfer among the reinforcements. The fiber surface morphology was evaluated using micrographs obtained from scanning electron microscope.     

Damping characteristics and mechanical properties of silica filled PUR/PEMA simultaneous interpenetrating polymer networks

Simultaneous polyurethane/poly(ethyl methacrylate) interpenetrating polymer network was synthesised by the one-shot route at the 70PUR/30PEMA composition ratio. This semi-miscible IPN exhibited its potential as a material for damping application by a broad loss factor (tan δ) ? 0.3 spanning a temperature range of 132 °C. The TEM micrographs revealed a multiphase morphology where the mixing between the two polymers was extensive. Incorporation of silica was made in order to study the effects of filler on the IPN properties in terms of glass transition temperature, dynamic mechanical properties, and mechanical and thermal properties. Dynamic mechanical thermal analysis indicated that the filler enhanced the damping ability of the IPN at certain temperature range. Furthermore, the addition of filler resulted in improved material strength.     

Novel adsorbent hollow fibres for oxygen concentration

The research examined the development of adsorbent hollow fibres as a low pressure drop structure for the production of oxygen-enriched air. The potential benefits of using a low pressure drop flexible adsorbent structure with molecular sieving properties over a bed packed with pellets include a low attrition resistance which could extend the life of the adsorbent structure. Highly macroporous, highly adsorbent loaded (up to 90 wt%) fibres were produced. By increasing adsorbent density, the separative performance and nitrogen loading were improved. The separative performance of the adsorbent fibre was found to be slightly inferior to that of the bed of smaller 0.4–0.8 mm beads, as the diffusion path length was longer in the fibres and caused increased mass transfer resistances within the macroporous structure. The pressure drop through the fibre was found to be 40 to 70 times lower than that through an equivalent packed bed of 0.4–0.8 mm beads. This experimental feasibility study has demonstrated that the novel zeolite fibre configuration shows good potential for the production of oxygen-enriched air in a low energy, short cycle time, pressure swing process. The challenges of improving the performance of the adsorbent fibres and their operating parameters are described.     

Dependence of fungal biodegradation of PEG/castor oil-based polyurethane elastomers on the hard-segment structure

In the context of protecting of the environment, this work studies the biodegradation of PEG-based polyurethane elastomer films in the presence of the soft rot fungus Chaetomium globosum, determined via the Petri-dish test. Using PEG with high-molecular weight (MW = 1500) as a chain extender led to polyurethane elastomers with lower physical crosslink density and higher swelling rates. The structural modifications in the hard-segment area (CO and N-H peaks) are considerable and were analyzed by FTIR spectroscopy. Biodegradation lowers the final mechanical properties, but increases yield points, especially in the case of polyurethane elastomers crosslinked with castor oil. Polyurethane elastomer samples showed visible degradation proved by the mechanical weakening of the films. Thus, breaking strains decrease from 670-1180% to 500-680% and tensile strengths decreased from 11.5-27.5 MPa to 4-11.5 MPa after 130 days of fungal biodegradation. The changes in the morphology of the polyurethane films surface were analyzed by SEM and have been found to exhibit increasing porous structure and fungal hyphae. The effects of the hard-segment composition of the polyurethane elastomers on the fungal biodegradation behaviour were investigated.     

Effect of crosslinking on the properties of composites based on LDPE and conducting organic filler

New types of composites were prepared using low-density polyethylene (LDPE) filled with modified organic filler, Canadian switch grass coated with polypyrrole (PPy). The grass surface was entirely covered when 10 wt.% of pyrrole was used for the modification, as confirmed by scanning electron microscopy and infrared spectroscopy. LDPE composites filled with modified grass were prepared by melt mixing and their properties were compared with the properties of the composites filled with unmodified grass. The influence of crosslinking, induced by 1 wt.% of peroxide, on mechanical, thermal and electrical properties of the composites was investigated. Crosslinking enhanced the tensile strength of the prepared composites in the entire range of the filler content. The Young’s modulus of the composites prepared by crosslinking is slightly lowered when compared with the uncrosslinked composites if the filler content is less than 60 wt.%, for higher filler content it is increased. The conductivity of the uncrosslinked composites containing 40 wt.% of grass modified by PPy was in the range 1 × 10⁻⁶ S cm⁻¹, which is a value by 5 orders of magnitude higher than the conductivity of the crosslinked materials. The presence of PPy on grass surface leads to a reduction of crosslinking of the LDPE matrix.     

Toughening polylactide by dynamic vulcanization with castor oil and different types of diisocyanates

Dynamic vulcanization of polylactide (PLA) with castor oil (CO) and three different diisocyanates, namely 4,4′-diphenylmethane diisocyanate (MDI), hexamethylene diisocyanate (HDI) and isophorone diisocyanate (IPDI), was performed to study the effect of diisocyanate type on the vulcanization process and on the morphology as well as mechanical properties of the PLA/CO-based polyurethane blends. The reactivity of the three diisocyanate followed the order of MDI > HDI > IPDI when reacting with castor oil. Interfacial compatibilization between PLA and the CO-based polyurethane occurred when the less reactive HDI and IPDI was used. Among all the blends, PLA/CO-IPDI showed the finest morphology and the best toughening efficiency. Incorporation of 20 wt% CO-IPDI increased the elongation at break and notched impact strength of PLA by 47.3 and 6.6 times, respectively. Cavitation induced matrix plastic deformation was observed as the toughening mechanism for the PLA blends with CO-based polyurethane. The effect of CO-IPDI content on the morphology and mechanical properties of PLA was studied in detail. The particle size of dispersed CO-IPDI and the elongation at break increased gradually, the tensile strength and Young's modulus decreased gradually, while the impact strength first increased and then decreased with increasing CO-IPDI content from 5 to 30 wt%. The maximum impact strength appeared for the blends with 20 wt% CO-IPDI.     

Development of a novel self-healing dental nanocomposite containing PUF nanocapsules and nanoclay

The aims of this research were to develop the first self-healing dental nanocomposite and to evaluate mechanical properties (compressive and flexural strength), crack-healing, and self-healing longevity after 90 days of water aging. The principal reasons for failure are microcracks formed by polymerization shrinkage, recurrent dynamic mechanical stress, water sorption, and thermal fatigue. N, N-dihydroxyethyl p-toluidine and triethylene glycol dimethacrylate (DEPT-TEGDMA) nanocapsules were synthesized as they have been proven previously to be biocompatible for dental materials. Nanoclay was used as a filler to improve the mechanical properties of self-healing tooth nanocomposites. Nanocapsules were prepared by in situ emulsion polymerization of poly urea-formaldehyde (PUF) shells. The synthesized PUF shells were characterized by FTIR, SEM, and DLS analyses. The results showed that incorporating nanocapsules at a 7.5% mass fraction into the nanocomposite increased the mechanical properties. A good self-healing efficiency ranging from 54.06 to 58% recovery was obtained. The 90 days of water-aging compared to 1 day did not reduce the self-healing efficiency (p > 0.1), showing water-aging did not damage the nanocapsules.     

Evaluation of interlaminar fracture toughness and dynamic mechanical properties of nano TiO2 coated flax fibre epoxy composites

In this study, fibre modification technique is performed by coating nano titanium dioxide (TiO₂) particles on flax fibres. The fibre surface is treated with silane coupling agents and coated with nanoparticles at weight percentage 0.2, 0.4, 0.6 and 0.8% to develop chemical bonding at the fibre matrix interface. The improved interface is evaluated by performing Mode I, Mode II interlaminar fracture toughness (ILFT), and Dynamic mechanical analysis (DMA). The results indicate that the fibre modified composites with 0.4 wt % and 0.6 wt % coating shows 37% and 24% improvement in Mode I and Mode II ILFT values respectively. The storage modulus from the DMA analysis also exhibits improvement for the fibre modified composites. SEM analysis explains the changes in the fracture mechanism. FTIR analysis provides the details on the fibre coating by nanoparticles.     

Effect of filler shape on mechanical properties of rigid polyurethane composites containing plant particles

The effect of types of fillers on mechanical properties of rigid polyurethane composite samples was investigated. Polyurethane (PU) composites were prepared using a molasses polyol (MP, a mixture of molasses and polyethylene glycol, Mw=200) diphenylmethane diisocyanate (MDI) and fillers. The following plant particles, bamboo powder, roast bamboo powder, wood meal, coffee grounds, ground coffee bean parchment and cellulose powder, were used as fillers. The mixture of MP and fillers was reacted with MDI by adding an adequate amount of acetone as a solvent. The content of fillers was defined as the ratio of filler weight to total weight of polyol and fillers. The filler content was varied from 10 to 90 wt%. Polyurethane (PU) composites were prepared using fillers with MP. Lengths of major axis and minor axis for each particle regarded as an ellipse were measured using an optical microscope. Averages of diameter and aspect ratio were derived for each plant particle. The relationships between these average values and the mechanical properties, such as strength and elastic modulus, determined by the compression tests were investigated. The effect of filler content was estimated using the apparent volume ratio which is determined as the ratio of the apparent volume of fillers to the reciprocal values of the apparent density of samples. The master curves of the relationships between the specific values of mechanical properties and the apparent volume ratio were obtained. It was found that the compression strength and the elastic modulus for composite samples with different fillers showed maximum values at average aspect ratio around 3. It was also found that the apparent volume ratio, where the mechanical properties showed maximums, decreases with increasing aspect ratio. Using master curves, it is possible to evaluate the mechanical properties of plant particle filled polyurethane composites are described.