Copolymerization of ethylene with a homologous series of vinyl esters

The effect of the alkyl group on the relative reactivity of a homologous series of vinyl esters (2) has been studied with ethylene (1) as reference monomer, tert-butyl alcohol as solvent, at 62°C and 35 kg/cm². The experimental method was based on frequent measurement of the monomer feed composition throughout the copolymerization reaction by means of quantitative gas-chromatographic analysis. Highly accurate monomer reactivity ratios were estimated in a statistically justified manner by a nonlinear least-squares method applied to the integrated copolymer equation. The reactivity of the vinyl ester monomers towards an ethylene radical increased with decreasing electron-with-drawing ability of the ester group. All vinyl ester radicals considered turned out to have the same preference for their own monomer over ethylene (constant r₂ = 1.50). Reactivity ratios are discussed in terms of the Q–e scheme and the Taft relation. It appeared that chiefly polar factors contribute to the observed relative reactivity, while probably resonance stabilization only plays a minor part. Steric hindrance seems to impair monomer reactivity, only from vinyl pivalate on. Relative reactivities of the vinyl esters are compared with literature values, where other reference monomers have been used.     

13C-NMR study of chlorinated ethylene–vinyl acetate copolymers

¹³C-NMR has been used to analyze the microstructures of a series of experimental chlorinated ethylene–vinyl acetate copolymers (15–56% CI). Previously established line assignments for EVA copolymers and substituent effect parameters for chlorine have enabled us to tentatively assign partial structures up to five carbon atoms in length. The ¹³C-NMR analyses of a commercial vinyl chloride–vinyl acetate copolymer, a commercial vinyl chloride–vinyl acetate–ethylene terpolymer, and a commercial chlorinated polyethylene support the structural assignments. Data obtained for the experimental resins indicate that the acetate groups influence the way in which chlorine is added to the polymer chain. furthermore, the data indicate the acetate groups undergo little, if any, chlorination.     

Carbon-13 NMR of poly(vinyl acetate) and ethylene–vinyl acetate copolymer

Carbon-13 nuclear magnetic resonance spectra of atactic poly(vinyl acetate) and ethylene–vinyl acetate copolymers are reported and analyzed. Carbon spectra at 22.6 and 62.9 MHz together with use of shift reagents have permitted a more complete assignment than previously reported; in some cases the published assignments are found to be in error.     

Structure and property relationships in ethylene–vinyl acetate copolymers

The effects of vinyl acetate content on crystallinity of ethylene–vinyl acetate (E/VA) copolymers were investigated by x-ray diffraction and differential thermal analysis (DTA). The values of these parameters obtained from DTA were found to agree quantitatively with data calculated from x-ray, probability equations, and copolymer theory. The melting points of the crystalline copolymers, and the molar amounts of vinyl acetate to produce a completely amorphous rubber corresponds exactly to that predicted by the Flory theory. The random character expected in E/VA copolymers is thereby confirmed. The physical properties of E/VA copolymers of all ranges of compositions and crystallinity were determined. Depending directly upon vinyl acetate content, the copolymers changed progressively from highly crystalline polyethylene to semicrystalline polyethylene, a completely amorphous rubber, a soft plastic with a glass transition near room temperature. Properties which were correlated with copolymer composition include: crystallinity, melting point, density, modulus, tensile strength, glass transition, and solubility. Finally, the effect on crystallinity and physical properties of replacing the acetoxy group in E/VA with the smaller, highly polar hydroxyl group (ethylene—vinyl alcohol copolymer) was also investigated.     

A comparative study of UV aging characteristics of poly(ethylene‐co‐vinyl acetate) and poly(ethylene‐co‐vinyl acetate)/carbon black mixture

In this comparative study, the effect of carbon black (CB) on the UV aging characteristics of poly(ethylene‐co‐vinyl acetate) (EVA) was investigated. EVA, containing 13% vinyl acetate (VA), and poly(ethylene‐co‐vinyl acetate)/carbon black mixture (EVA/CB), containing 13% VA and 1% CB, were aged by means of UV light with a wavelength in the vicinity of 259 nm, in air, up to 400 hr. Sol‐gel analyses were made to determine the percentage gelation of both virgin and aged samples. FT‐IR measurements were performed to follow the chemical changes which took place in the samples during aging. Dynamic and isothermal thermogravimetry studies were performed for determination of the thermal stabilities of virgin and aged samples. Sol‐gel analysis results showed that EVA itself has a tendency to form a gel under UV irradiation. EVA/CB, however, becomes a gel to a smaller extent, comparatively, under the same conditions. As a result of FT‐IR measurements, some oxidation products such as ketone, lactone and vinyl species were observed through UV ageing of EVA and EVA/CB. Thermal analysis experiments exhibited that the thermal stabilities of EVA and EVA/CB decreased, to a similar extent through UV aging. Copyright © 2004 John Wiley & Sons, Ltd.     

A comparative study of thermal ageing characteristics of poly(ethylene‐co‐vinyl acetate) and poly(ethylene‐co‐vinyl acetate)/carbon black mixture

In this comparative study, the effect of carbon black (CB) on the thermal ageing characteristics of poly(ethylene‐co‐vinyl acetate) (EVA) was investigated. EVA, containing 13% vinyl acetate (VA), and poly(ethylene‐co‐vinyl acetate)/carbon black mixture (EVA/CB) containing 13% VA and 1% CB were aged at 85°C in air up to 30 weeks. Sol‐gel analysis experiments were made to determine the percentage gelation of both virgin and aged samples. FT‐IR measurements were performed to follow the chemical changes which took place in the samples during ageing. Dynamic and isothermal thermogravimetric studies were performed for determination of the thermal stabilities of virgin and aged samples. Sol‐gel analysis results showed that EVA itself has a tendency to form a gel under thermal treatment, whereas EVA/CB never becomes a gel when being thermally aged under the same conditions. As a result of FT‐IR measurements, some oxidation products such as ketone, lactone and vinyl species were observed through thermal ageing of EVA. It is also clear that these kind of oxidation products did not appear to a considerable extent in EVA/CB. Thermal analysis experiments exhibit that thermal stability of EVA decreased through thermal ageing; whereas that of EVA/CB remained almost unchanged. Copyright © 2004 John Wiley & Sons, Ltd.     

Radiation copolymerization of vinyl acetate with the diethyl esters of maleic and fumaric acids

The radiation-induced copolymerization of vinyl acetate with diethyl maleate and with diethyl fumarate was investigated in the temperature range from ?40 to 90°C over a wide range of comonomer compositions. Both the rates of copolymerization and the molecular weights of the resulting copolymers were found to depend strongly on the initial comonomer compositions. The apparent activation energy was found to change at 13°C with an increase in temperature from a value of 1.76 kcal/mole to a value of 4.31 kcal/mole in the copolymerization with diethyl maleate, while in the case of the copolymerization with diethyl fumarate the apparent activation energy changed at 21°C from a value of 1.76 kcal/mole to a value of 5.98 kcal/mole. Scavenger studies indicate that a free-radical mechanism prevails over the entire temperature range investigated in the case of both copolymerizations.     

Ethylene–vinyl acetate semi-batch emulsion copolymerization: Experimental design and preliminary screening experiments

Ethylene–vinyl acetate emulsion copolymers are useful materials for paint, adhesive, and coating applications. The kinetics of their production remain largely unstudied, probably due to the inherent difficulties associated with pressure polymerizations. Polymerizations at elevated pressures are in general more difficult to understand and control, and relatively more expensive since one has to consider the added cost of increased safety precautions. Reported here are the preliminary results of an extensive experimental investigation of the variables which govern the ethylene–vinyl acetate emulsion process. Two redox initiator systems have been identified as more suitable for the polymerization process. Two buffer systems, namely sodium acetate/acetic acid and potassium phosphate, have been used to effectively control pH. The addition of n-hexane has offered an effective method of enhancing the ethylene content in the copolymer produced. Several other important variables including agitation/mixing and emulsifier type and concentration have been identified and are discussed. These screening experimental observations have aided in the selection of suitable design levels for future, more focused experimentation to quantify the effects of reaction variables on the latex and copolymer properties of interest. A review of the existing literature on ethylene–vinyl acetate copolymer properties and processes is also included. © 1993 John Wiley & Sons, Inc.     

Crystallization of branched polymers. I. Ethylene–vinyl acetate and ethylene–acrylic acid copolymers

The following quantities were measured on a number of ethylene–vinyl acetate (EVA) and ethylene–acrylic acid (EAA) copolymers: (1) the small-angle x-ray scattering invariant, (2) the overall density, and (3) the crystallinity. Assuming a two-phase structure, the separate values of the densities of the crystalline and amorphous regions can be calculated from these data. Of these, the crystalline density is compared with the value obtained from the lattice constants. A systematic difference is observed which is ascribed to the presence of comonomeric side groups in the crystalline regions. For the EVA and EAA samples, their concentration is at least 0.3 and 0.5 times the overall concentration, respectively. The amorphous densities are found to be higher than the values calculated from completely amorphous copolymers by extrapolation procedures.     

Copolymerization studies of vinyl chloride and vinyl acetate with ethylene using a transition-metal catalyst

Since the advent of Ziegler-Natta polymerization of ethylene, attempts have been made to extend coordination polymerization to commercially important monomers with polar functionality. In this study we examined the copolymerization of perdeuterated vinyl chloride (VC) and perdeuterated vinyl acetate (VA) with ethylene using a tridentate Fe(II) dichloride pyridine diimine metal catalyst. The resulting ethylene oligomers were examined by GC/MS and 2H NMR spectroscopy. It was shown that VC was inserted once for every approximately 180 ethylene monomers and VA was inserted once for every approximately 350 ethylene monomers. VC and VA behave as comonomers for coordination/insertion polymerizations with ethylene. However, we find that insertion with either monomer leads to termination of the growing chain via beta-elimination processes. The deuterium atoms are exclusively located at the olefin terminus for each of the monomers.     

A comparative study of calorimetric methods to determine the crosslinking degree of the ethylene‐Co‐vinyl acetate polymer used as a photovoltaic encapsulant

EVA copolymer foils are widely used as encapsulants for photovoltaic (PV) cells in PV modules. These foils need to be crosslinked during module manufacturing, to enhance their properties. Accurate and reliable methods for the determination of their crosslinking degree are thus very important. In this work, two semi‐empirical calorimetric methods are considered and compared to a scientifically sound rheological method used as a reference. The main purpose of this work is to reveal the chemical and physical fundamentals on which the two calorimetric methods are based, to allow for a scientific understanding of their advantages, and limitations. For one of these calorimetric methods, the so‐called “Melt‐Freeze” method, we have sought for a deeper understanding of the underlying crystallization physics through the use of successive self‐nucleation and annealing experiments, which give access to the crystallite size distribution of EVA, and to the influence of crosslinking upon it. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 866–876     

Relationship between structures of phosphorus compounds and flame retardancies of the mixtures with acrylonitrile–butadiene–styrene and ethylene–vinyl acetate copolymer

Various analogos of phosphonic acid, phosphinic acid, and CH₃? P(O) group containing organo‐phosphorus compounds were synthesized as model compounds to investigate the effects of P content and the structure of flame retardant (FR) on their fire retarding performances of acrylonitrile–butadiene–styrene (ABS) and ethylene–vinyl acetate (EVA) copolymer. The success of synthesis was confirmed by ¹H‐ and ³¹P‐NMR. The flame retarding efficiencies were evaluated by a UL‐94 vertical test method. Thermogravimetric analysis results reveal that all the mixtures of FRs with ABS or EVA exhibit no or very little charred residues at 600°C under inert atmosphere condition, indicating that all FRs work in the gas phase rather than in the condensed phase for both ABS and EVA. The fire retarding efficiency of FR depends not only on the P content in FR but also on the nature of its structure. UL‐94 results show that P FRs with ? CH₃ group attached to the P atom exhibits the best fire retarding performance on both ABS and EVA. It was found that at least 4 wt% P in the formulation is required to show self‐extinguishing ability for both ABS and EVA when P FRs having ? CH₃ group are employed. The fire retarding efficiency of P FRs with different attached group is in order of: ? CH₃ > ? C₆H₅ > ? OH > ? H. Copyright © 2009 John Wiley & Sons, Ltd.     

Mode of termination in the copolymerization of vinyl acetate–isobutyl methacrylate and methyl methacrylate–methyl acrylate at 60°C

The mode of termination in the vinyl acetate–isobutyl methacrylate (VA–IBMA) and methyl methacrylate–methyl acrylate (MMA–MA) copolymerization systems has been investigated at 60°C. by using the dye-interaction technique for functional endgroup estimation. The results show that pairs of poly(vinyl acetate) radicals interact almost exclusively through a disproportionation mechanism. In the homopolymerization of methyl methacrylate and methyl acrylate, about 1.16 and 1.22 carboxyl-containing endgroups per polymer molecule have been estimated, which shows the predominance of disproportionation over combination in these termination reactions. In poly(isobutyl methacrylate) about 1.55 tagged initiator fragments per chain indicate that 29% of the total radicals terminate through the disproportionation mechanism. Cross termination in the (VA–IBMA) copolymerization system occurs almost entirely through combination for monomer feeds richer in isobutyl methacrylate content while for the MMA–MA system, combination is more important at intermediate monomer feed ratios. These results have been discussed in the light of different explanations for the reaction mechanism.     

Copolymerization of vinyl acetate with ethyl α-cyanocinnamate

Trisubstituted ethylene, ethyl α-cyanocinnamate, is readily copolymerized with vinyl acetate by a conventional radical initiator. Terminal, penultimate, and “complex” copolymerization models were applied by using the data of composition of the copolymers obtained in bulk and by copolymerization in benzene, ethyl acetate, and chloroform. The model based on the participation of the monomer complexes describes satisfactorily the deviation from the terminal copolymerization model. The proton NMR analyses of the monomer mixtures indicate that the interaction between the monomers leads to the formation of weak monomer complexes. Kinetic studies of the initial rate dependence on the total monomer concentration and monomer feed composition enabled us to evaluate the degree of participation of the free uncomplexed monomers and the monomer complex in the propagation reactions. The contribution of the complexed monomers in the propagation stages increases with the increase in total monomer concentration. The initial rate of the copolymerization is proportional to the square root of the initiator concentration, thus confirming the bimolecular termination of the macrochains. The rate constants of the addition reactions of the complex and free monomers were evaluated from the kinetic studies. The quantitative kinetic treatment provided information regarding the relative weight of the termination reaction and indicated that the termination in the system occurs predominantly by the cross-termination reaction between two growing polymer radicals with different kinds of monomer units at the ends. Additional information on the termination in this system was obtained from viscosity measurements.     

Interaction of water in polymers: Poly(ethylene‐co‐vinyl acetate) and poly(vinyl acetate)

We studied the interaction of water in poly(ethylene‐co‐vinyl acetate) of various vinyl acetate compositions and poly(vinyl acetate), on the basis of the infrared spectrum of the water dissolved therein. The spectrum shows a very sharp and distinct band at about 3690 cm^?1 (named as A), and less‐sharp two bands around 3640 (B) and 3550 cm^?1 (C), the A band being outstanding especially at a low vinyl acetate composition. As the vinyl acetate composition increases, the A band decreases in intensity relative to the C band, whereas the B band increases contrarily. Analysis of the spectral change has elucidated that one‐bonded water (of which one OH is hydrogen‐bonded to the C?O of an ester group and the other OH is free) and two‐bonded water (each OH of which is hydrogen‐bonded to one C?O) coexist in the copolymer and that two‐bonded water increases in relative population with increasing vinyl acetate composition. Dissolved water is entirely two‐bonded in poly(vinyl acetate), in which C?O groups are densely distributed in the matrix. We proved that dissolved water in polymers is hydrogen‐bonded through one or two OH groups to the possessed functional groups but does not cluster. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 777–785, 2005     

Ethylene–vinyl acetate semi-batch emulsion copolymerization: Use of factorial experiments for improved process understanding

A good working knowledge of the mechanism and an appreciation of the effects the process variables have on the properties of interest are required for optimization and control of polymerization processes. Despite the importance of ethylene-vinyl acetate emulsion copolymers, limited kinetic information is available. Results from a series of factorial experiments are presented here which examine the emulsion polymerization of ethylene with vinyl acetate. Copolymers of up to 32 wt % ethylene have been produced at an ethylene pressure of 500 psig and a temperature of 20°C. The effects of the process variables on the rate of polymerization, copolymer composition, particle size and number, molecular weight averages, and gel content are discussed. The kinetic results obtained suggest process improvements for the production of homogeneous copolymer. Mechanistically, the locus of polymerization has been verified as the polymer particles and little water phase polymerization was observed. © 1993 John Wiley & Sons, Inc.     

Stereospecific styrene polymerization and ethylene–styrene copolymerization with titanocenes containing a pendant amine donor

A series of monocyclopentadienyl titanium complexes containing a pendant amine donor on a Cp group ( A = CpTiCl₃, B = Cp^NTiCl₃, C = Cp^NTiCl₂TEMPO, for Cp = C₅H₅, Cp^N = C₅H₄CH₂CH₂N(CH₃)₂, and TEMPO = 2,2,6,6‐tetramethylpiperidine‐N‐oxyl) are investigated for styrene homopolymerization and ethylene–styrene (ES) copolymerization. When activated by methylaluminoxane at 70 °C, complexes with the amine group ( B and C ) are active for styrene homopolymerization and afford syndiotactic polystyrene (sPS). The copolymerizations of ethylene and styrene with B and C yield high‐molecular weight ES copolymer, whereas complex A yields mixtures of sPS and polyethylene, revealing the critical role that the pendant amine has on the polymerization behavior of the complexes. Fractionation, NMR, and DSC analyses of the ES copolymers generated from B and C suggest that they contain sPS. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 1579–1585, 2010