Prospects for bit patterned media for high-density magnetic recording

Prospects for bit patterned media (BPM) of more than 1 Tb/in² are discussed. Improvement in the pattern drawing for small feature size and high precision is necessary for fabrication process. Deviation in the magnetic properties should be estimated and reduced. The etching damage seems not to be large. Design of the substructure of the magnetic dot is necessary for reducing the deviation. BPM is also a good template for technologies to increase the recording density. Combination of BPM with heat-assisted recording or exchange-coupled layers is advantageous for high-density recording.     

The current status and future of granular media

The current status of CoPtCr-SiO₂ granular media is briefly reviewed, and challenges relative to media technology exceeding 1 Tb/in² are discussed. It is effective to enhance grain isolation using oxide materials that easily precipitate at the grain boundary, and this technique is adopted in commercially available perpendicular recording media. Although some difficulties such as reduction of the grain size retaining the switching field remain, 1 Tb/in² could be achieved by using granular exchange-coupled composite-type media or related technologies. Discrete track media could be used for more than 1 Tb/in² recording. It could also take several years to further develop nano-processing technology and establish a cost-effective infrastructure. BPM offers great potential in achieving high recording density, although some necessary technologies are still too primitive to consider commercial production.     

Magnetization behavior of nanomagnets for patterned media application

Bit patterned media (BPM) which utilize each magnetic nanostructured dot as one recorded bit has attracted much interest as a promising candidate for future high-density magnetic recording. In this study, the magnetization reversal behaviors of nanostructured L1₀-FePt, Co/Pt multilayer (ML), and CoPt/Ru dots are investigated. For Co/Pt and CoPt/Ru nanodots, the bi-stable state is maintained in a very wide size range up to several hundred nm, and the magnetization reversal is dominated by the nucleation of a small reversed nucleus with the dimension of domain wall width. On the other hand, the critical size for the bi-stability of L1₀-FePt is about 60 nm, and its magnetization reversal proceeds via domain wall displacement even for such a small dot size. These reversal behaviors, depending on the magnetic materials, might be attributed to the difference in structural inhomogeneity, such as defects. In addition to the magnetic properties, the structural uniformity of the material could be crucial for the BPM application.     

Recording simulation beyond 2 Tbit/in on bit-patterned media with shielded planar head

A simple technique for bit-patterned media was proposed to increase achievable areal recording densities beyond 2 Tbit/in². Introduction of longitudinal magnetic anisotropy to the media indicated reduced effect of magnetostatic interaction between the dots. Recording simulation with a shielded planar pole head exhibited increased write shift margins in both down and cross track directions compared with that of the perpendicular anisotropy media. It was suggested that recording of an areal density of 2.5 Tbit/in² would be realized with a down and cross track margins of 3.5 and 4.0 nm, respectively. Better recording performance at high areal densities is expected if suitable head could be designed.     

Density limits imposed by the microstructure of magnetic recording media

The fundamental limit of magnetic recording density on conventional media is set by the grain size. Once this grain size limit is reached, only a reduction of the grain size allows an increased SNR and thus an increased areal density. It is shown that, whilst maintaining thermal stability, scaling demands that the required anisotropy energy density K is proportional to the areal density, or the square of the areal density if the medium thickness reaches the critical thickness (A is the exchange stiffness of the material). Recording onto materials with such a high anisotropy requires some form of a write-assist. It is furthermore shown that the grain size limit cannot be obtained with intergranular exchange present, and six different requirements are listed that constitute ideal media. An alternative path for increasing areal density of magnetic recording is to use patterned media, where each bit contains only one grain. In this case, written-in errors dominate system performance and the maximum achievable areal density is estimated to be about 6 Tbit/in². Patterned media need to exhibit narrow distributions of their physical and structural properties with standard deviations of the order of 5% or less.     

Design and recording simulation of 1 Tbit/in patterned media

Design of patterned media for an areal density of 1 Tbit/in² with thermal stability is presented based on perpendicular M–H loops of the media. Required perpendicular magnetic anisotropy was estimated to be achieved with known materials. However, it is indicated that magnetostatic interaction between the dots becomes a limiting factor for achieving higher densities. Recording simulation using a Karlqvist pole head on the designed media exhibited possibility of the recording of 1 Tbit/in². Shift margin of the write head in the cross-track direction was found to be increased with elongated dots in the down-track direction. Recording simulation with an FEM-analyzed field of a side-shielded multi-surface pole head exhibited successful recording with increased cross-track shift margins as well as the effect of the elongated dot shape.     

Intermediate layer thickness dependence on switching field distribution in perpendicular recording media

The effect of intermediate layer (IL) thickness on crystallographic texture and magnetic properties of CoCrPtSiO₂ granular perpendicular recording media was investigated with switching field distribution (SFD) as the focus. Even though the c-axis orientation of the Co-based recording layer (RL) broadens with the reduction of IL thickness, the SFD becomes narrower. This result demonstrates that the intrinsic SFD is not directly dependent on c-axis orientation of the recording layer but instead dependent on the magnitude of exchange coupling. It is thus possible to have a medium with thin IL and narrow SFD. This is desirable for bit-patterned media (BPM), where highly exchange-coupled grains are required.     

Drive-based recording analyses at >800 Gfc/in using shingled recording

Since the introduction of perpendicular recording, conventional perpendicular scaling has enabled the hard disk drive industry to deliver products ranging from ∼130 to well over 500 Gb/in² in a little over 4 years. The incredible areal density growth spurt enabled by perpendicular recording is now endangered by an inability to effectively balance writeability with erasure effects at the system level. Shingled magnetic recording (SMR) offers an effective means to continue perpendicular areal density growth using conventional heads and tuned media designs. The use of specially designed edge-write head structures (also known as ‘corner writers’) should further increase the AD gain potential for shingled recording. In this paper, we will demonstrate the drive-based recording performance characteristics of a shingled recording system at areal densities in excess of 800 Gb/in² using a conventional head.Using a production drive base, developmental heads/media and a number of sophisticated analytical routines, we have studied the recording performance of a shingled magnetic recording subsystem. Our observations confirm excellent writeability in excess of 400 ktpi and a perpendicular system with acceptable noise balance, especially at extreme ID and OD skews where the benefits of SMR are quite pronounced. We believe that this demonstration illustrates that SMR is not only capable of productization, but is likely the path of least resistance toward production drive areal density closer to 1 Tb/in² and beyond.     

Patterned media with composite in-plane and perpendicular anisotropy recording layers

Magnetization reversal mechanism in nanostructures composed of exchange coupled bi-layers with in-plane and perpendicular anisotropy was investigated. Micromagnetic simulation was carried out for bit-patterned media with areal density of 5 Tb/in², as example. Magnetization of thermally stable recorded bit using a single layer may not switch under write field. However, a complete and fast switching is possible with an exchange coupling to a layer with in-plane anisotropy. By adjusting the thicknesses and intrinsic properties of the two layers, the composite recording layer still can retain perpendicular anisotropy. The exchange coupled structure with dual-anisotropy can be extended to magnetic memories.     

Optimisation of bit patterned media for 1 Tb/in

Micromagnetic simulations were used to investigate the influence of patterned media geometry on the signal to noise ratio (SNR), adjacent track erasure and write margin for a target recording density of 1 Tb/in². For an ideal patterned medium the readback noise was a maximum when the read head was directly over the dots and a minimum at the transitions. The SNR improved for smaller dots due to the larger dot separation. However, the ideal media with the highest SNR were also the most susceptible to dispersions of dot size and position. Low temperature simulations suggest that large write margins are available; however, at room temperature the write margin can be much reduced. Increasing the rise time of the write head had a deleterious effect on the write margin and the write margin was zero for rise times of more than 0.45 ns. Nevertheless, error-free writing at 1 Tb/in² could be achieved using appropriate head geometries and material parameters.     

Micromagnetic studies for bit patterned media above 2 Tbit/in.

Bit patterned media (BPM) recording is a candidate for extremely high density magnetic recording. A micromagnetic model is built up to analyze the phase diagram of the correct-write-in condition in BPM above 2 Tb/in.² fabricated by lithography or ion irradiation methods. The target of the study is to acquire the relationship between the recording performance and the magnetic properties of the media. The medium includes the polycrystalline grains and grain boundary. In BPM fabricated by lithography with FCT structure, two phase diagrams of the correct-write-in condition are found for the anisotropy angular distribution Δθ, the ratio of tetragonal anisotropy K₂₂ to uniaxial anisotropy K₁ and the uniaxial anisotropy distribution ΔK₁. In BPM fabricated by ion irradiation methods, two phase diagrams of the correct-write-in condition are analyzed for the ratio of saturation magnetization M′_s/M_s, anisotropy field H′_k/H_k and the exchange field H′_ex/H_ex in the ion irradiated region and the bit islands.     

Fabrication of CoPt magnetic nanodot arrays by electrodeposition process

We attempted to fabricate patterned media using the electrochemical deposition process along with nanopatterned substrates prepared by the electron beam lithography (EBL), UV nanoimprint lithography (UV-NIL), and spin-on-glass nanoimprint lithography (SOG-NIL) approaches. CoPt was electrodeposited into the nanopatterned substrates and chemical mechanical polishing was carried out to planarize the surface. It was clarified that CoPt nanodot arrays were successfully deposited into the patterned nanopores fabricated by UV-NIL and SOG-NIL as well as by EBL with high area selectivity and uniformity. The density of the CoPt nanodot arrays deposited into the nanopores fabricated by EBL was equal up to an areal recording density of 250 Gbit/in².     

Element-specific hard X-ray micro-magnetometry of magnetic modifications in Co–Pt dots fabricated by ion etching

We developed a micro-magnetometry with a 2.5 μm spatial resolution based on micro X-ray magnetic circular dichroism (XMCD) technique in order to study magnetic properties of dot arrays for bit-patterned media. This micro-magnetometer was applied to the magnetic characterization of Co–Pt dot arrays fabricated by ion beam etching. As the dot size became small, the intensity of XMCD drastically decreased for dots fabricated by Ga-focused ion beam. This suggested that the dot edges were damaged magnetically by implantation of Ga ions. The damaged width of the dot edge was estimated to be about 13 nm from the decrease in XMCD intensities. This damaged edge width agreed with the ion-implanted area estimated by Monte-Carlo simulation. The less-damaged effect of Ar ion etching was verified by the XMCD measurement of Co–Pt dots with diameter of 20 and 70 nm. It was concluded that ions with inertness, lower energy and smaller atomic number should be used to fabricate dot arrays with an areal density of 1 Tbit/in².     

Individual bit island reversal and switching field distribution in perpendicular magnetic bit patterned media

The switching of single bit magnetic islands in bit patterned media (BPM) for two cases with 10 times difference in coercivity, as well as the switching field distribution (SFD) of the islands, has been studied using magnetic force microscopy (MFM) measurements. The intrinsic SFD is measured to be ∼9-11% of the remanence coercivity (H_cr), which contributes only ∼20-50% of the total SFD broadening (∼23-41% of H_cr). High resolution MFM observations clearly showed the influence of surrounding islands on the switching behaviour and switching fields of individual bit islands, resulting in significant contributions in SFD broadening due to non-intrinsic dipolar interactions. It was further observed that single magnetic islands could be switched within a very narrow switching field range as small as 4 Oe, which indicates very sharp and uniform switching for each individual island of BPM.     

Recording head field for SPT head combined with hard/soft magnetic composite pillar array media

The head field distribution for hard/soft magnetic composite pillar array media (CPA media) is significantly different from that of the conventional patterned media. The head field distribution for a CPA media-single-pole-type (SPT) head system which assumes 1 Tbits/in² recording is calculated by the three dimensional finite elements method. One of the features of the system is that a magnetic flux concentrates in a hard magnetic unit. The system is found to yield 80% of the field strength of SPT head and continuous SUL media system.     

Micromagnetic recording field analysis of fast-switching single-pole-type heads for bit-patterned media

A Landau–Lifshitz–Gilbert (LLG) micromagnetic analysis of the recording field of single-pole-type (SPT) heads was carried out. The whole volume comprising the SPT head and the double-layered medium was treated micromagnetically using the finite-difference method with cubic cells as small as 5 nm, giving a total number of cells of more than 10.8 million. A parallelized fast Fourier transform (FFT) method was used to solve this large-scale problem. Dynamic recording fields were calculated for various head structures and head materials. The timing (synchronization) between the dynamic head field and land location in bit-patterned media (BPM) is discussed and the design methodology is discussed for a fast-switching SPT head.     

Study of magnetization reversal of Co/Pd bit-patterned media by micro-magnetic simulation

Bit-patterned media based on a single-bit-per-island may be a promising candidate for perpendicular magnetic recording at the Tb/in² level because they could provide a lower noise and higher density. The understanding of magnetization reversal processes in such patterned media is important. In this work, the range of single domain island size based on Co/Pd bit-patterned media was determined. Demagnetization effect, dipolar interactions and switching field distribution (SFD) for bit-patterned media were quantitatively studied by the simulation based on Landau-Lifshitz-Gilbert equation. The total hysteresis loops and SFD were comparable with the experiment ones. The SFD increased from 2σ=1.2 kOe (as the calculated intrinsic SFD) to the experimental value of 1.9 kOe due to dipolar interactions which is in a good agreement with the experimental results (2.0 kOe). Optimized patterned structure with a minimized SFD and maximized data storage densities was found to have an island size of 10 nm and islands separation of 20 nm. The calculated ratio of SFD/H_c (H_c: the coercivity) is 9.2%, which is below the threshold of 10% for 1 Tb/in² pattern media.     

Adjacent-track interference in ultrahigh-density perpendicular recording system

In perpendicular recording system, the increase of track density is crucial to achieve ultrahigh areal density. At higher track densities, the adjacent-track interference (ATI) arises. In this work, ATI is studied by micromagnetic simulation. Two adjacent tracks are written successively. The track–track distance (TTD) and head–medium spacing are varied to analyze the write and read performance of these two tracks and to investigate the influence of ATI on recording performance. Simulation results indicate that when a track is written first, it is less vulnerable to ATI. ATI is stronger in a track with higher linear recording density. The head–medium spacing plays a significant role in the achievement of low ATI in perpendicular recording system. If the head–medium spacing is reduced to 5 nm, areal recording density above 540 Gb/in² could be realized.     

Narrow-track perpendicular write heads

Narrow-track perpendicular write heads are reviewed. Because of the strong magnetic interaction between the write head and double-layered medium in perpendicular recording, various types of media are also considered. Current technology is discussed to illustrate design issues; then, for areal densities beyond 1 Tb/in², future technological requirements, including single-pole-type (SPT) heads for discrete track and bit-patterned media, are examined based on numerical simulations.     

Fabrication challenges for patterned recording media

Lithographically patterned recording media are one of the approaches to achieving Tb/in² and beyond recording densities. This will require fabrication of sub-10 nm discrete magnetic islands covering a full disk with tight spacing and size distributions and a narrow switching field distribution. To become an economically successful technology, this will need to be achieved with high throughput and low cost. The technology to fabricate such patterned media will need to be developed, and may require innovative solutions such as self-assembly and nanoimprinting, along with improved magnetic thin films for achieving high anisotropy and narrow switching field distributions.