Study on the Compatibility of SMA and Composite Materials by Holographic Interferometry

With the help of holographic interferometry a study is conducted on the compatibility of SMA (shape memory alloy) and epoxy resin composite material. The paper gives experiment results and analysis which show that after coupling SMA with the composite material, the flexural rigidity of composite material is somewhat reinforced. Under certain conditions, SMA and the epoxy resin composite material are compatible.     

环氧树脂基碳纳米复合电磁屏蔽材料研究

基于碳纳米材料有序结构优异的结构与功能特点,研究了其在新型电磁防护材料中的应用,结合环氧树脂与碳纳米有序结构在电磁屏蔽效能和力学性能方面表现出的显著优势,论述了环氧树脂基碳纳米管复合电磁屏蔽材料和碳纳米管有序纳米结构研究,通过电磁仿真优化设计构筑三维导电网络结构,得出8~12 GHz电磁波段屏蔽效能≥82.96 dB的理想结构模型,为环氧树脂基碳纳米复合电磁屏蔽材料研究开发提供了指导,有利于该新型电磁屏蔽材料在国防、国民经济各领域的应用。     

Preparation and characterization of carbon nanotubes/epoxy resin nano-prepreg for nanocomposites

The surface carbon nanotubes (CNTs) were modified to generate functional reactors by using the sonicication method to distribute CNTs evenly among epoxy resin, which was prepared into nano-prepreg with carbon fibers. Additionally, based on various proportions of modified and unmodified CNTs, the mechanical properties and conductivities of the composite, as well as, the characteristics of material subjected to various temperature conditions were investigated. Experimental results indicate that increasing CNT content enhances the mechanical strength and electrical properties. At various temperatures, the mechanical strength drops with increase in temperature because different expansion coefficients differ between fiber and epoxy resin. Finally, the failure surface of nanocomposite was examined using scanning electron microscopy (SEM). Finally we provide a discussion of the failure mechanism of the material.     

Formation of silver nanoparticles during deposition onto viscous-fluid epoxy resin

A new method is proposed for synthesizing metallic nanoparticles in a polymer matrix. These nanoparticles are synthesized during thermal vacuum evaporation of a metal (4.8 × 10⁻⁶ g/cm²) onto the surface of viscousfluid epoxy resin (at a viscosity of 20–120 Pa s) having room temperature, which is well below the glass transition temperature of the polymer. As a result, epoxy resin layers containing silver nanoparticles in their volume form; these nanoparticles are studied by transmission electron microscopy and optical absorption spectroscopy. Various types of disperse structures formed by metallic nanoparticles in the polymer are detected. The morphology of the composite material is found to be controlled by the polymer viscosity and the metal deposition time.     

激光辐照下预加载CFRC层合板断裂行为实验研究

针对激光与机械载荷联合作用下碳纤维/环氧树脂增强复合材料（CFRC）层合板失效时间的预测需求,实验研究了不同激光功率密度（70～210 W/cm2）、不同预应力水平（拉伸强度的50%和70%）、不同光斑尺寸（拉伸试件宽度的70%和100%）下2 mm厚层合板的失效机理,获取了不同影响因素对断裂时间的影响规律。结果表明:预加载层合板失效机制为迎光面环氧树脂基底材料热解、纤维氧化断裂,背光面剩余结构偏脆性断裂;在预应力一定条件下,试件断裂时间与辐照激光功率密度成指数规律;预应力水平对断裂时间影响显著。     

Study on the Structure and Properties of UHMWPE/Epoxy Resin Composite Fiber

The preparation, crystallization behavior, and fiber structure and properties of ultrahigh molecular weight polyethylene (UHMWPE) epoxy resin composite fiber were studied by means of differential scanning calorimeter (DSC), X‐ray diffraction (XRD), Scanning electron microscopy (SEM), thermogravimetric analysis (TGA), and tensile testing. The morphology showed a different behavior from pure polyethylene (PE) fiber. The fiber mechanical properties, creep behavior, and thermal properties of UHMWPE fiber can be improved by adding epoxy resin. It's believed that the epoxy can serve as a physical cross‐linking agent to limit the motion or migration of PE molecules and consequently improve the fiber creep property. However, when the content of epoxy resin is higher than 5 wt%, all of the behavior and properties deteriorate.     

Thermal conductivity of the opal-epoxy resin nanocomposite

The effective thermal conductivity κ_eff of seven opal + epoxy resin nanocomposite samples with 100% filling of first-order pores by epoxy resin was measured in the 100-to 300-K temperature interval. In the nanocomposite studied, the thermal conductivity of the matrix (amorphous SiO₂ spheres) is larger than that of the filler material (epoxy resin). κ_eff(T) of the opal + epoxy resin nanocomposite at intermediate temperatures (100–300 K) is shown to behave similar to pure opal. An explanation of the observed effect is proposed.     

微米水合氧化铝/环氧复合材料脉冲真空闪络影响因素

 研究了微米Al₂O₃·3H₂O/环氧复合材料的脉冲真空闪络影响因素。分别给出了固化剂、分散方法、偶联剂对复合材料闪络特性的影响和纯环氧表面抛光前后的脉冲真空闪络特性。实验结果表明:酸酐固化的试样比胺类固化试样闪络电压要高;高速分散方法与超声波分散方法相比,采用前者制备的复合材料有更好的分散特性;使用偶联剂处理填料比不使用时得到的环氧复合材料闪络电压高;抛光后的纯环氧试样有较高的闪络电压。     

Carbon fiber/epoxy composite materials cured thermally and with microwave irradiation

In this paper, composite materials of short carbon fibers (CFs) and a thermosetting epoxy were prepared in three different ways: without curing, thermal curing, and thermal curing followed by microwave irradiation. Mechanical properties of the three kinds of CF reinforced plastic (CFRP) composites were studied to explore the effect of microwave irradiation. Microscopic study with the aid of a scanning electron microscope (SEM) was performed on fractured composite surfaces to identify the principle features of failure. Degree of polymerization of the epoxy resin in the three CFRP composites was evaluated by infrared (IR) spectroscopy. The microwave irradiated CFRP exhibited mechanically ductile behavior even though its highest degree of polymerization. Use of microwaves and resultant stronger physico-chemical linkage at the interface between CF and epoxy resin are the main feature of this study.     

切向气流和激光作用下碳纤维/环氧材料的损伤特性

无气流和切向气流马赫数分别为0.50,0.85条件下,开展了碳纤维/环氧材料激光辐照损伤特性研究实验,对碳纤维、环氧树脂和复合材料热失重曲线、温度历史曲线以及实验后复合材料损伤形进行分析,结果表明:由于切向气流阻止材料燃烧且对材料表面起冷却作用,无气流条件下材料的热损伤区域远大于激光辐照区域,与切向气流条件相比,材料后表面温升时间长、温升幅值高;在切向气流环境下,由于气流作用使得材料的损伤包括烧蚀损伤和断裂损伤;从损伤形貌和后表面温度历史、温升速率比较来看,在切向气流马赫数为0.50~0.85的速度范围内,碳纤维/环氧材料在切向气流和连续激光(102 W/cm2量级)联合作用下的损伤差异不明显。     

Quantitative evaluation of interfacial adhesion between fiber and resin in carbon fiber/epoxy composite cured by semiconductor microwave device

Interfacial adhesion between carbon fiber (CF) and epoxy resin in carbon fiber-reinforced epoxy composite, which was prepared by different heating process such as semiconductor microwave (MW) device and conventional electric oven, has been evaluated quantitatively. The interfacial shear strength (IFSS) between CF and epoxy resin, which was an indicator of adhesion on the interface, was measured by a single fiber fragmentation test. The single fiber fragmentation test showed that the IFSSs of the prepared specimens were different by heating methods. In the case of MW process, the curing reaction of epoxy resin on the CF interface would be progressed preferentially due to the selective heating of CF, resulting that the IFSSs of specimens prepared by MW irradiation were increased by enhancing the output power of MW. However, the IFSSs of the specimens were decreased by excessively high output power because the matrix resin on the CF interface was thermally degraded. As results, by optimizing the MW conditions of output power and irradiation time, the IFSS of the sample cured by MW was increased by 21% as compared to oven-heated one. It was found that the interfacial adhesion between CF and epoxy resin would be improved by the MW-assisted curing reaction on the surface of CF.     

基于蒙特卡罗方法的中子屏蔽材料设计

基于蒙特卡罗粒子输运程序MCNP,设计了一种强度高、密度低、具有优异中子屏蔽性能的新型玻璃纤维/B4C/环氧树脂复合材料,模拟计算了镅-铍（Am-Be）中子源产生中子对该材料的透射率;研究了该材料的中子屏蔽性能与传统屏蔽材料的差异以及不同B4C质量分数对该材料的屏蔽性能影响;根据模拟结果分析了该材料对不同能区中子（慢中子、中能中子、快中子）具有的不同屏蔽性能。研究发现:B4C质量分数为10%的该种新型玻璃纤维/B4C/环氧树脂复合材料的中子屏蔽性能,尤其是慢中子屏蔽性能较传统的含硼聚乙烯和Al-B4C合金材料更为优异;但随着B4C质量分数的增大,屏蔽性能提升不明显。结果验证了蒙特卡罗方法用于中子屏蔽材料优化设计的可行性。     

三元周期结构声禁带形成机理

研究了二维三元周期结构的声禁带加宽现象产生的物理机理. 用有限元方法分别计算了嵌入1，3和5排铁柱和具有橡胶包层铁柱的周期复合结构的声能量传输谱和禁带形成过程. 通过比较二元和三元周期复合结构中的声场分布情况，认为三元样品宽声禁带的形成机理是Bragg反射和局域化共振共同作用的结果，前者在高频段的作用更为明显，而后者在低频段起主要作用. 关键词： 三元周期结构 声禁带 局域共振 Bragg反射     

Effect of processing temperature on the micro- and macro-interfacial properties of carbon fiber/epoxy composites

Three different temperature schemes were applied on carbon fiber/epoxy composite to elucidate the effect on interfacial shear strength (IFSS) and inter-laminar shear strength (ILSS). It showed that carbon fiber/epoxy IFSS was significantly influenced by the processing temperature, while ILSS was only slightly changed. Moreover, the mechanical properties revealed no necessary relationship between the micro- and macro-interfacial strengths with the properties of epoxy matrix. Among all the temperature schemes, Pro2 (the one-platform curing scheme with relatively rapid heating rate) produced highest IFSS and ILSS. Fourier transform infrared spectroscopy analysis demonstrated that the sizing agent can chemically react itself and also react with epoxy resin at temperature 180?°C. The resin rheological data showed that different temperature schemes can considerably impact diffusion behavior of the resin molecules. Hence, the highest interfacial strengths for Pro2 scheme were ascribed to large extent of chemical reactions and good inter-diffusion between components, at the interface region.     

等离子体介质阻挡放电氟化改性环氧树脂的时效性

等离子体对材料的改性效果随放置时间会有所减弱,即表现出一定的时效性,限制了等离子体改性技术的进一步发展。为了探究等离子体介质阻挡放电（DBD）氟化改性环氧树脂的时效性,利用等离子体介质阻挡放电实现了环氧树脂表面氟化改性,并利用扫描电镜（SEM）、表面轮廓仪、X射线光电子能谱分析（XPS）、接触角测试仪、高阻计和闪络电压、表面电位测试系统对改性前和改性后放置在25 ℃老化箱中0～30 d的环氧树脂表面进行了物理形貌和化学组分的表征以及电气性能的测试。测试结果表明,DBD氟化改性实现了氟元素在环氧树脂表面接枝,这使得环氧树脂表面能降低,表面电阻率减小,陷阱能级变浅,从而加快了表面电位衰减速度,进而提升了沿面闪络电压。同时,等离子体DBD氟化改性环氧树脂表现出一定的时效性,放置30 d后,氟元素含量减少,表面能增大,表面电位衰减速度略有减慢,闪络电压也有所下降,但仍高于未处理的试样。     

等离子体表面梯度硅沉积对环氧树脂电气性能的影响

环氧树脂作为常见的绝缘材料,在高压直流电场作用下易在其表面积累电荷,发生电场畸变,导致材料绝缘性能下降,影响电力系统运行可靠性。为改善气固界面的电荷特性和绝缘性能,在大气压等离子体射流技术的基础上,对环氧树脂表面进行等离子体梯度硅沉积处理。对改性前后环氧树脂表面理化特性、表面电导率、表面电荷消散和沿面耐压特性进行了多参数测量。实验结果表明,梯度改性对材料表面的物理形貌和化学组分均有明显影响,不同区域的电导率实现了梯度分布,加快了表面电荷消散速度,表面陷阱能级变浅;梯度改性后的样品沿面闪络电压提升幅度可达30.16%。通过等离子体表面梯度硅沉积处理能够改善环氧树脂表面电气性能,在高压直流设备的绝缘设计方面具有广阔的应用前景。     

Study on the properties of a novel shape-stable epoxy resin sealed expanded graphite/paraffin composite PCM and its application in buildings

In this study, a novel phase change material (PCM) of epoxy resin sealed expanded graphite/paraffin composite was developed as an independent attachment for building applications. A relatively high thermal energy storage density and a high thermal conductivity (2.141?W/(m·K)) were obtained in the composite PCM. The mass fraction of paraffin in the composite PCM could reach 94% without leakage of liquid paraffin when being heated at 50°C for more than 3 h, and the thermal cycle stability was good. Moreover, the thermal storage and release properties of this composite PCM with different thicknesses were studied by numerical simulation. The results showed that the thermal storage and release time are proportional to the thickness of the composite PCM, and there was almost no temperature gradient during the thermal storage and release process, which indicated that the thermal conductivity of this kind of composite PCM was high enough for building applications.     

Thermo-mechanical stress effect on 1-3 piezocomposite power transducer performance

This paper deals with the emission performance of 1-3 piezoelectric composite power transducers made with a hard PZT (Navy III) and epoxy resins with a high glass-rubber transition temperature. Following the "dice and fill" technique, various composite transducers with 30 and 50% PZT volume fractions were fabricated with an air backing and no front matching layer with resonance operating frequencies around 500 kHz. The transducers were first evaluated under isothermal conditions, with a low emission duty cycle. Efficiencies as high as 95% were monitored as a function of the instantaneous input power up to a 60 W/cm(2) density. The effect of the polymer matrix mechanical losses and the fabrication conditions is then discussed. For the transducer thermal stability, the case of long duty cycle or continuous emission was considered in a second evaluation. In this case the transducer working temperature and axial radiated pressure were monitored as functions of the input power density up to 40 W/cm(2). It is shown that the transducer efficiency and working temperature were strongly dependent on the type of resin used but also on the PZT material, even for hard PZT compositions. A composite transducer configuration with strongly improved thermal stability was investigated demonstrating a working temperature higher than 90 degrees C and an extended power range (30-40 W/cm(2)). The composite thermal breakdown mechanism was analyzed and the effect of the curing-induced thermo-mechanical stresses on the PZT mechanical losses was considered in relation to the composite working temperature. Measurements of the composite mechanical losses versus the temperature were obtained and related to the variation of the PZT mechanical losses with the stresses due to the composite transducer temperature change. It is found that the thermally induced stress can strongly influence the PZT ceramic mechanical losses and that it can be the reason for a thermal breakdown taking place at a temperature much lower than the epoxy resin transition.     

Fracture toughness of the epoxy/ATPEI-CTBN-ATPEI triblock copolymer/NMA blend system

The shortcoming of epoxy resin is the brittleness of this material though it shows excellent chemical, mechanical and electric properties. To improve fracture toughness of epoxy resin, rubbery materials that show high values in toughness but low values in glass transition temperature and mechanical properties, and thermoplastics that show high values in thermal and mechanical properties but relatively small increase in toughness were blended with epoxy. ATPEI-CTBN-ATPEI triblock copolymer, which consists of rubbery and thermoplastics blocks, was synthesized, and the triblock copolymer was blended with epoxy resin. The effects of parameters such as contents of the triblock copolymer, cure temperature, and contents of catalyst on the morphology of the blend systems were studied. From 30 wt% of the contents of the triblock copolymer, fracture toughness and impact energy absorption of the blend systems were increased significantly. This was due to the generation of nodular morphology in the system.     

Temperature dependence of the stress transfer for thermal resistance polymer composites by X-ray diffraction

Temperature dependence of the stress transfer from the matrix resin to the incorporated fiber has been measured for poly(p-phenylene benzobisoxazole) (PBO) fiber/bismaleimide (BMI) resin composite by a novel X-ray diffraction method. At 120°C, stress transfer and tensile strength of the PBO/BMI composite are superior to that of the PBO/epoxy composite, due to the excellent thermal resistance and good mechanical property of BMI resins. The PBO/BMI composite possesses good adhesion and excellent mechanical properties at high temperature, which are suitable for thermal resistance applications.