Analysis of the zonal winding pattern of thin spherical shells

Conclusions 1. A method has been proposed for calculating the zonal pattern of winding thin spherical shells.2. The tested strength of shells wound by the calculated pattern correlates with the theoretical.3. The proposed calculation apparatus makes it possible to calculate winding patterns with any variants of angles and number of zones.4. A zonal pattern in a spherical shell having a connecting pipe of small diameter can give a mean constructional strength which does not exceed 0.39 times the strength of the unidirectional plastic (as against 0.5 in the ideal case for a sphere of bidirectional material), i.e., not more than 78% of the strength of the plastic is realized.5. The bearing ability of a sphere wound by the zonal method is 22% less than that of a long cylinder (with no bottom) made by the same winding method.All-Union Scientific-Research Institute of Aviation Materials, Moscow. Translated from Mekhanika Polimerov, No. 4, pp. 625–631, July–August, 1978.     

Analysis of the technological stresses in wound components made out of composites during the whole duration of the preparation process

Conclusions The application of a discrete winding scheme and the relationships of the theory of filtration consolidation and the theory of unstable viscoelastic media to the calculation of the technological stresses allows one to take account of the most important technological factors and to describe the overall process involved in the preparation of wound components from laminar composites. The power winding stage and the nonisothermal heat-treatment stage make the greatest contribution to the magnitude of the technological stresses.Translated from Mekhanika Kompozitnykh Materialov, No. 3, pp. 500–508, May–June, 1980.     

Calculation of the residual stresses in coiled objects made on the layer-by-layer hardening principle

The effect of the technological mode of winding with layer-by-layer hardening on the residual-stress distribution in coiled glass-plastic objects is analyzed by the method outlined in [1, 2]. The computing scheme of [3, 4] is used to calculate the stresses arising at the winding stage. The results are compared with experimental data.Moscow Power Institute. Translated from Mekhanika Polimerov, No. 2, pp. 284–289, March–April, 1972.     

State of stress and strain of a multilayered composite flexible pipe reinforced by helical carcass

Conclusion The model of a composite flexible pipe reinforced by a helical carcass, suggested in the present article, makes it possible to reduce the problem of calculating its strength and rigidity to the calculation of a multilayered anisotropic shell. It was established that when the flexible pipe is exposed to internal pressure and axial load, two states of equilibrium in regard to untwisting of the pipe are possible, and they are attained with different combinations of the winding angles of the reinforcing elements in the longitudinally bearing layers. The characteristics of strength and rigidity of a flexible pipe depend in different ways on the winding angles of the reinforcing elements. An analysis of these dependences makes it possible to choose rational winding angles in combination with the specified requirements that the parameters of strength and rigidity of the newly devised pipes have to satisfy.Translated from Mekhanika Kompozitnykh Materialov, No. 6, pp. 1061–1067, November–December, 1987.     

Calculation of the residual stresses and strains in wound reinforced-plastic products

A method is proposed for determining the residual stresses and strains in wound glass-reinforced plastic products. The fabrication process is divided into five stages: winding, heating polymerization, cooling, and removal from the mandrel. The initial stresses that develop during winding and the subsequent stress increment associated with heating are taken into account. Polymerization is treated as a process during which the mechanical and thermophysical properties of the material change. Chemical shrinkage of the resin and its filtration through the fiberglass are disregarded. Equations are derived for the residual radial and peripheral stresses in the finished product, for the residual change in inside diameter, and for the temperature at which the product is released from the mandrel during the cooling process. The experimental data relating to two types of wound products are discussed. The results of a computation of the residual stresses and the residual changes in inside diameter are compared with the experimental data.Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, Vol. 5, No. 1, pp. 134–139, January–February, 1969.     

Evaluating the potential use of composites in ship shafting 3. Efficient design of the intermediate shaft of ship shafting

This report examines the problems associated with the design of a composite intermediate shaft for a ship shaftline. A comparison is made between shafts of carbon- and glass-fiber-reinforced plastics made by winding with different laws governing the change in winding angle through the thickness of the shaft. An analysis and comparison of results obtained for a specific example show that the use of a composite significantly reduces the weight and stiffness of the shaft compared to steel shafts and thus appreciably reduces all of the additional loads on the bearings and other shafts.See [2] for Report No. 2.Institute of Polymer Mechanics, Latvian Academy of Sciences (Riga, LV-1006 Latvia). Translated from Mekhanika Kompozitnykh Materialov, No. 1, pp. 66–81, January–February, 1997.     

Experimental study of the effect of technological parameters on the residual stresses in thin-walled coiled parts

The effect of the parameters of heat treatment and programmed winding under tension on the residual stresses in thin-walled coiled parts made from glass plastic by the "dry" winding of a heated glass strip on an unheated mandrel is studied experimentally. The effect of the thickness of the parts on the maximum radial residual stresses is considered. A method is proposed for regulating the residual stresses in parts with very thick walls.Translated from Mekhanika Polimerov, No. 1, pp. 75–80, January–February, 1972.     

Optimal winding of filament-wound reinforced plastic shells designed to resist buckling under external pressure or axial compression

The optimal method of winding the reinforcement of thin cylindrical shells subjected to external pressure or axial loading is investigated. Various types of winding — normal, simple oblique, crossed, and isotropic — are considered. An approximate formula is obtained for the critical external pressure. This formula is used to analyze the possibility of raising the critical load by adopting oblique winding. In the case of axial compression different buckling modes are examined and the optimal winding determined.Central Scientific-Research Institute of Machine Building, Moscow. Translated from Mekhanika Polimerov, Vol. 4, No. 5, pp. 864–875, September–October, 1968.     

Winding trajectories of noncircular composite shells

An approach has been proposed for determination of the trajectory parameters of a layer formed by winding of continuous ribbons on a complicated surface. An algorithm has been developed for determining the geodesic trajectories of the reinforcement fiber arrangement, reinforcement angles, and geodesic deviation angles. Conditions have been formulated for positional stability of the ribbons on the surface and avoidance of gaps and overlapping between the ribbons along with restrictions to the surface form. Results are given for a calculation of the geodesic turn parameters on a fuselage surface, which is not a surface of revolution, of a light airplane.Translated from Mekhanika Kompozitnikh Materialov, Vol. 30, No. 4, pp. 546–551, July–August, 1994.     

Effect of technological factors on the mechanical reliability of structures made from composites

Research on the effect of technological factors on the strength of reinforced-plastics structures is reviewed. Attention is concentrated on structures in the form of bodies of revolution fabricated by the winding technique. The influence of the winding parameters and the curing regime on the residual stresses is discussed. Data on the variation of the mechanical properties of the resin in the course of the curing process are examined. The contributions of chemical and thermal shrinkage to residual stress formation are compared. Methods of reducing the residual stresses are considered.Presented at the 2nd All-Union Conference on Polymer Mechanics, Riga, November 10–12, 1971.Moscow Power Engineering Institute. Translated from Mekhanika Polimerov, No. 3, pp. 529–540, May–June, 1972.     

Investigation of the principal dense-winding conditions for wound glass-reinforced plastic pipe

The dense-winding conditions have been found for glass-reinforced plastic pipe wound simultaneously with a large number of strands [conditions (15), (17), and (18)] and relations have been obtained for calculating the winding mechanism kinematics. Kinematic equations have been derived for dense winding by displacement of the strands in the pipe cross section, along the pipe axis, and in both directions at once.Glass-Reinforced Plastics Division of the All-Union Lenin Electrical Engineering Institute, Khar'kov. Translated from Mekhanika Polimerov, No. 6, pp. 1057–1064, November–December, 1970.     

Determination of the mechanical characteristics of a glass-reinforced plastic during winding

Problems associated with the determination of the transverse modulus of the material under compression during winding are examined. The rheological characteristics of the material are investigated on the basis of the short-time and long-time creep curves for winding processes conducted at normal and elevated temperatures.Ordzhonikidze Moscow Aviation Institute. Translated from Mekhanika Polimerov, No. 1, pp. 162–164, January–February, 1973.     

Variation of prestress in filament-wound glass-reinforced plastics

The authors examine the process of winding prestressed parts from oriented glass-reinforced plastics. It is shown that the essential anisotropy of the properties of these materials in responsible for variation of the specified prestress. The law of distribution of the tensile forces is investigated in the linear-elastic approximation for the case of a ring wound onto a rigid mandrel. A method of calculation is proposed that permits the change in prestress to be estimated and gives the critical number of turns beyond which the pressure on the mandrel ceases to increase.Mekhanika Polimerov, Vol. 2, No. 2, pp. 278–284, 1966     

Design of Steel-Composite Multirim Cylindrical Flywheels Manufactured by Winding with High Tensioning and <Emphasis Type="Italic">in situ</Emphasis> Curing. 1. Basic Relations

The possibility of using force winding coupled with in situ curing to increase the energy storage capacity of hybrid steel-composite cylindrical flywheels is estimated and analyzed. Relations describing the rotational, thermal, and winding stresses are considered and discussed. These relations are used for a numerical analysis of the stress state and energy capacity of hybrid flywheels in the second part of the paper.__________Russian translation published in Mekhanika Kompozitnykh Materialov, Vol. 41, No. 2, pp. 203–224, March–April, 2005.     

Nonuniform isothermal curing of cylindrical products made of polymeric composites

Conclusion By increasing the curing temperature and reducing the winding rate, it is possible to obtain compressive radial stresses in a cylindrical product during the entire curing stage — which should prevent loss of integrity during the curing operation. When the duration of the curing process is limited, the magnitude of the compressive stresses will depend in an extreme manner on curing temperature. Meanwhile, in the general case, ensuring minimal residual stresses will not ensure the absence of tensile radial stresses during curing.Translated from Mekhanika Kompozitnykh Materialov, No. 5, pp. 873–877, September–October, 1988.     

Residual stresses in plastic rings reinforced with glass and manufactured with consolidation of the various layers

The residual stresses in thin-wall plastic rings reinforced with glass and prepared by the method of consolidating the layers in combination with various winding regimes have been studied experimentally. It is shown that variation of the winding regime from one layer to another can change the distribution of the stresses through the thickness of the ring.Moscow Energy Institute. Translated from Mekhanika Polimerov, No. 1, pp. 174–176, January–February, 1972.     

Variation of the residual stresses during the fabrication of thick-walled wound glass-reinforced plastic articles

The results of an experimental investigation of the development of the residual stresses in thick-walled glass-reinforced plastic cylinders during the fabrication process are presented. The variation of the stresses from the beginning of winding to removal of the cyclinders from the mandrel is examined.Translated from Mekhanika Polimerov, No. 2, pp. 355–357, March–April, 1974.     

Effect of fiber tension on the unwinding resistance of hardening layers of glass-reinforced plastic

The shear fracture toughness characteristics of glass-reinforced plastics used for strengthening metal pressure vessels have been determined by testing metal-GRP rings. The shear fracture toughness characteristics are statistically estimated for a unidirectional GRP as a function of the winding tension.K. É. Tsiolkovskii Moscow Aviation Engineering Institute. Translated from Mekhanika Polimerov, No. 5, pp. 935–938, September–October, 1975.     

Optimal Design of Filament-Wound Composite Pressure Vessels

In this paper, the effect of the width of winding band on the stability of winding pattern is studied. Some key design variables are calculated to optimize the dome geometry. The influence of winding process parameters on the slippage tendency is also considered.__________Russian translation published in Mekhanika Kompozitnykh Materialov, Vol. 41, No. 4, pp. 489–498, July–August, 2005.     

Experimental investigation of forces affecting the formation of fiberglass plastic structures by winding

A method is suggested for the investigation of pressure occurring in the winding of glass fiber plastic coils, at tensions of the glass reinforcement used in practice.Translated from Mekhanika Polimerov, No. 5, pp. 938–940, September–October, 1972.