Surface treatment of single sisal fibers with bacterial cellulose and its enhancement in fiber-polymer adhesion properties

In this work, a simple and effective method to modify the surface of single sisal fibers with G. xylinum was described. Single fiber tensile strength test, single fiber fragmentation test, thermal gravimetric analyses were conducted to assess the effects of different modification methods (unmodified, NaOH treatment and BC treatment). Fourier transform infrared spectroscopy, scanning electron microscopy and water uptake experiments were employed to characterize the resulting interfacial adhesion. It was shown that BC treatment produced better reinforced polymer composites with improved mechanical and long-term properties. The results also elucidated that BC nanofibrils formed a dense three dimensional network on single sisal fibers covering the roughened surface and filling the grooves and other surface ‘defects’ caused by NaOH modification in addition to its exposed hydroxyl groups to form hydrogen bonds with sisal fiber, all contributed to enhanced mechanical properties of sisal fibers as well as the better binding between sisal fibers and resin matrix. Moreover, this work also confirmed that internal geometrical and morphological differences exist in sisal fibers and this result is insightful for future natural fiber research about the importance of careful selection of fibers for consistent comparisons.     

Predictions of Young's Modulus of Polymer Composites Reinforced with Short Natural Fibers

Polymers reinforced with natural fibers are beneficial to prepare biodegradable composite materials. A new expression for the Young's modulus of short, natural fiber (SNF) reinforced polymer composites was derived based on a micro-mechanical model. The Young's moduli of poly(lactic acid) reinforced with reed fibers and low-density polyethylene (LDPE) reinforced with sisal fibers, from literature data, were estimated in the fiber weight fraction range from 0 to 50% using the equation and both the compounding rule and the Halpin–Tsai equation, and the estimations were compared with the reported measured data. The results showed that the predictions of the Young's moduli by means of the new Young's modulus equation were close to the measured data from the low density polyethylene/sisal fiber composites, as well as the poly(lactic acid)/reed composites at high fiber concentration. Comparing with other Young's modulus equations, the new Young's modulus equation would be more convenient to use owing to the parameters in the equation being easily determined.     

Mechanical,Biodegradation and Morphological Properties of Sisal Fiber Reinforced Poly(Lactic Acid) Biocomposites

Sisal fiber-reinforced poly(lactic acid) (SF/PLA) biocomposites were prepared by melt mixing and subsequent compression molding. The effect of fiber content and sodium hydroxide (NaOH) concentration, used for the fiber mercerization, on the properties of the biocomposites was investigated. It was found that the SFs had a large potential for improving the mechanical properties of the biocomposites. The tensile strength and impact strength increased linearly up to a fiber content of 20%, and then decreased due to the fiber agglomeration. The water absorption was enhanced with increasing the SF content owing to the SFs containing an abundance of hydroxyl groups. The biodegradability of the SF/PLA biocomposites increased similarly. Furthermore, the mercerization led to an increase of the mechanical properties of the biocomposites, which normally depended on the fiber-matrix adhesion. The mercerization had competing effects on the water absorption and biodegradability, including not only the positive function of the improved hydrophilicity of the mercerized-SF but also the negative role of the increase of fiber-matrix interfacial adhesion. Overall, the optimum SF load for mechanical properties was 20?wt% due to a good balance between the reinforcement and distribution of the SFs, whereas the 6% NaOH concentration was optimal owing to the resulting fibers yielding the highest mechanical properties and acceptable water resistance and biodegradability.     

The effect of surface modification on the properties of sisal fiber and improvement of interfacial adhesion in sisal/starch composites induced by starch nanocrystals

A facile approach was utilized to introduce starch nanocrystals (SNCs) onto sisal fiber (SF) to improve the interfacial adhesion between SF and starch. For this, fibers were treated with alkali and then subjected to cold plasma treatment to increase the accessibility with SNCs, which was confirmed through X-ray photoelectron spectroscopy (XPS). It was found that due to the influence of cold plasma treatment, new functional groups were introduced onto SF. The surface characteristics of SF were examined by Fourier transform infrared spectroscopy (FTIR) and Scanning electron microscopy (SEM). The observed results suggested that SNCs were successfully distributed onto SF. Tensile strength and interfacial shear strength of fibers treated under different conditions were calculated and compared through a two-parameter Weibull model. The highest interfacial shear strength of 3.05 MPa was obtained by Alkali-300 W-SNCs, which indicated an increase of 80.6% than untreated SF. It has also been proved that the starch nanocrystals produced hydrogen bonding and physical interlocking between sisal fiber and starch. Notably, the outcome of this investigation indicates that SNCs may be applied for the fabrication of high performance, environmentally friendly sisal/starch composites for a range of technological applications.     

Effect of Fiber Surface Modification on the Interfacial and Mechanical Properties of Kenaf Fiber-Reinforced Thermoplastic and Thermosetting Polymer Composites

The surfaces of kenaf fibers were treated with three different silane coupling agents. 3-glycidoxypropyltrimethoxy silane (GPS), 3-aminopropyltriethoxy silane (APS), and 3-methacryloxypropyltrimethoxy silane (MPS). Among them, the most effective one for the property improvement was GPS when it was applied to the kenaf fiber surfaces at 0.5 wt%. Thermoplastic polypropylene (PP) and thermosetting unsaturated polyester (UPE) matrix composites with chopped kenaf fibers untreated and treated at different GPS concentrations from 0.1 wt% to 5 wt% were fabricated using compression molding technique. The present study demonstrates that the interfacial, flexural, tensile, and dynamic mechanical properties of both kenaf/PP and kenaf/UPE composites importantly depend on the GPS treatments done at different concentrations. The greatest property improvement of both thermoplastic and thermosetting polymer composites was obtained with the silane treatment at 0.5 wt% and the mechanical properties were comparable with E-glass composites prepared the same polymer matrix under the corresponding fiber length and fiber loading. The results also agreed with each other with regard to their interfacial shear strength, flexural properties, tensile properties, storage modulus, with support of fracture surfaces of the composites.     

Fabrication of continuous fiber-reinforced thermoplastic composites with structural gradient from sheath-core type bicomponent fibers

Sheath-core type bicomponent fibers of polypropylene (PP) as a sheath component and thermotropic liquid crystalline polymer (TLCP) as a core component were prepared by the highspeed melt spinning process. Continuous fiber reinforced thermoplastic composites, in which TLCP acts as a reinforcing fiber and PP as a matrix polymer, were fabricated by the compression molding of these fibers. In the melt spinning, the attainable highest take-up velocity of TLCP was improved by co-processing with PP. Tensile modulus and strength of the TLCP component in the PP/TLCP bicomponent fibers increased with an increase in the take-up velocity. Comparison of wide-angle X-ray diffraction patterns of starting bicomponent fibers and fabricated composites indicated that the orientation relaxation of TLCP did not occur in the compression molding process. Accordingly, the tensile modulus and strength of the PP/TLCP composites were similar to those of the bicomponent fibers. Continuous fiber reinforced thermoplastic composites with various types of fiber content distributions were fabricated from the bicomponent fibers in which sheath-core composition was changed gradually in the spinning process. In the three-point bending test, the composites with two different types of symmetric structural gradients, one with higher TLCP fiber content near the surfaces than in the center and the other with higher TLCP content in the center than near the surfaces, exhibited different flexural moduli even though the overall TLCP contents were comparable. In the three-point bending test of a composite with asymmetric structural gradient, the yielding behavior and maximum flexural load varied depending on the direction of load application although the initial flexural moduli were similar.     

Sodium Borohydride as a Protective Agent for the Alkaline Treatment of Sisal Fibers for Polymer Composites

The vegetable fibers used for polymer matrix composites are usually treated to improve their adhesion with the matrix. The chemical treatment with sodium hydroxide (NaOH), although widely used, may damage the fiber surface structure, reducing its strength. The possibility of protecting vegetable fibers against alkaline chemical aggression by using hydride ions (H^–) was investigated in this work. Sisal fibers were modified by immersion in a NaOH aqueous solution (2, 5 and 10% wt/vol), with or without the addition of sodium borohydride (NaBH₄) (1% wt/vol), under variable conditions (immersion time and temperature). The effect of using NaBH₄ was investigated using fiber tensile and pull-out tests, critical length calculation, along with a Weibull statistical analysis. This agent was found to minimize sisal degradation under highly concentrated alkaline conditions in comparison with sisal treated with the pure NaOH solution. The results suggest the 5% wt/vol treatment for 60 min under room temperature in the presence of the hydride ions as the most suitable for sisal. This result may be extended to other vegetable fibers of similar composition and may promote their use in polymer composites.     

Micromechanical Behavior of Carbon Nanotube-Covered SiC Fibers in Polymer Matrix Composites

The incorporation of nanotube-covered fibers in continuous fiber/epoxy composites has been shown to influence the mechanical, electrical, and thermal properties of the composite. Increased interlaminar shear stress, flexural strength and modulus have been reported in such composites over composites containing bare fibers. In this study, the microstructure and interfacial shear strength (ISS) of continuous silicon carbide fiber/epoxy composites with and without nanotubes grown from the SiC fiber surface were investigated with micro-Raman spectroscopy (MRS) and microscopy. The fibers with nanotubes grown from the surface were found to have a reduced ISS compared with the bare fibers. Electron microscopy showed good wetting of epoxy in the nanotube forests, but poor attachment of the nanotube forests to the fibers. These results suggest that the mechanism leading to improvements in bulk composite properties is not due to an improvement in the fiber/matrix ISS.     

Surface Modification of Ultrahigh-molecular-weight Polyethylene Fibers with Coupling Agent during Extraction Process

Ultrahigh molecular weight polyethylene (UHMWPE) fibers were treated with a coupling agent following the extraction of gel fibers, resulting in modified fibers after subsequent ultra-drawing. The structure and morphology of the modified UHMWPE fibers were characterized and their surface wetting, interfacial adhesion, and mechanical properties were investigated. It was found that the coupling agent was absorbed into the UHMWPE fiber and trapped on the fiber surface. Compared with unmodified UHMWPE fibers, the modified fibers had smaller contact angle, higher crystallinity, and smaller crystal size. The interfacial adhesion and mechanical properties of UHMWPE fibers were significantly improved with increasing coupling agent concentration and gradually reached a plateau value. After treatment with 1.5 wt% solution of a silane coupling agent (γ -aminopropyl triethoxysilane, SCA-KH-550), the interfacial shear strength of the UHMWPE-fiber/epoxy composites was increased by 108% and the tensile strength and modulus of modified UHMWPE fibers were increased by 11% and 37% respectively.     

Short sisal fiber reinforced polypropylene composites: the role of interface modification on ultimate properties

Sisal fibers have been used for the reinforcement of polypropylene matrix. The compatibilization between the hydrophilic cellulose fiber and hydrophobic PP has been achieved through treatment of cellulose fibers with sodium hydroxide, isocyanates, maleic anhydride modified polypropylene (MAPP), benzyl chloride and by using permanganate. Various fiber treatments enhanced the tensile properties of the composites considerably, but to varying degrees. The SEM photomicrographs of fracture surfaces of the treated composites clearly indicated the extent of fiber–matrix interface adhesion, fiber pullout and fiber surface topography. Surface fibrillation is found to occur during alkali treatment which improves interfacial adhesion between the fiber and PP matrix. The grafting of the fibers by MAPP enhances the tensile strength of the resulting composite. It has been found that the urethane derivative of polypropylene glycol and cardanol treatments reduced the hydrophilic nature of sisal fiber and thereby enhanced the tensile properties of the sisal–PP composites, as evident from the SEM photomicrographs of the fracture surface. The IR spectrum of the urethane derivative of polypropylene glycol gave evidence for the existence of a urethane linkage. Benzoylation of the fiber improves the adhesion of the fiber to the PP matrix. The benzoylated fiber was analyzed by IR spectroscopy. Experimental results indicated a better compatibility between benzoylated fiber and PP. The observed enhancement in tensile properties of permanganate-treated composites at a low concentration is due to the permanganate-induced grafting of PP on to sisal fibers. Among the various treatments, MAPP treatment gave superior mechanical properties. Finally, experimental results of the mechanical properties of the composite have been compared with theoretical predictions.     

Enhancing the interfacial strength of glass/epoxy composites using ZnO nanowires

This paper investigated the application of ZnO nanowires (ZnO NW) to enhance the interfacial strength of glass/epoxy composites. ZnO NW were grown on glass fibers by hydrothermal method, tensile properties of bare and ZnO NW coated fibers were measured by single fiber tensile testing, wettability of fiber with resin was studied by contact angle measurements and finally the interfacial strength and mechanisms were determined by single fiber fragmentation testing of glass/epoxy composites. The surface coverage of ZnO NW on glass fibers was fairly uniform without formation of major clusters. The coating of ZnO NW slightly reduced the tensile strength and improved the tensile modulus of fibers. Wettability tests showed reduction in contact angles for ZnO NW coated fibers because of enhanced wetting and infiltration of epoxy resin into nanowires. In fragmentation testing of microcomposites, smaller and concentrated interfacial debonding zones for ZnO NW coated fibers indicated good stress transfer and strong interfacial adhesion. A new form of crossed and closely spaced stress patterns were observed for nanowires of high aspect ratios. The interfacial strength of ZnO NW coated fibers increased by at least 109% and by 430% on average, which was attributed to the increased surface area and mechanical interlocking provided by ZnO NW.     

Novel Jute/Polycardanol Biocomposites: Effect of Fiber Surface Treatment on Their Properties

In the present study, novel biocomposites with chopped jute fibers and thermosetting polycardanol were prepared using compression molding technique for the first time. Prior to biocomposite fabrication, jute fiber bundles were surface-treated at various concentrations using 3-glycidoxypropyltrimethoxy silane (GPS) and 3-aminopropyltriethoxy silane (APS), respectively. The interfacial shear strength, flexural properties and thermal properties of jute/polycardanol biocomposites reinforced with untreated and silane-treated jute fibers were investigated by means of single fiber microbonding test, three-point flexural test, dynamic mechanical analysis, thermogravimetric analysis and thermomechanical analysis. Both GPS and APS treatments played a role in improving the interfacial adhesion, reflecting that the organofunctional groups located at the end of silane coupling agents may contribute to linking between jute fibers and a polycardanol resin. As a result, it gave rise to increased interfacial shear strength of the biocomposites. Such interfacial improvement also led to increasing the flexural strength and modulus, storage modulus, thermal stability and thermomechanical stability.     

Degradation Studies of Polycaprolactone in Banana Fibers Reinforced Thermoplastics Composites

In this paper we report the fabrication, properties and degradation studies of banana fibers–reinforced thermoplastic polymers. In order to impart hydrophobicity to the fibers and also to concomitantly increase interfacial bond strength, which is a critical factor for obtaining better mechanical properties of composites, banana fibers were treated with sodium hydroxide (5% and 10% for 4 h), sebacoyl chloride (SC) (0.5 g, 4 h), or toluene diisocyanate (TDl) (1.5 mL, 4 h). Mechanical properties of banana fibers treated with TDl were not affected to any significant extent, but there was an increase in tensile strength of fibers treated with sodium hydroxide (NaOH). Deterioration in mechanical properties was observed upon SC treatment. In thermograssimetre analogue (TGA) studies fibers showed initial mass loss (6.5%–9.5%) in the 50–150°C temperature region. Major weight loss occurred above 200°C. Scanning electron microscope (SEM) studies revealed an increase in surface roughness after alkali treatment. High density polyethylene (HDPE) modified by blending with poly (ε‐caprolactone) (80:20 w/w) was used as a thermoplastic matrix. Composites were fabricated by using 1 cm long banana fibers; the weight fraction of fibers was varied from 0.05–0.13. An increase in weight fraction of fibers resulted in an increase in tensile strength and modulus and decrease in elongation at break. Thin sheets and dumbbells were used for enzymatic and chemical hydrolysis degradation tests. The degradation of the material was monitored by weight change and loss of mechanical properties. The enzymatic degradation in (PCL) presence of Pseudomonas cepacia lipase (PCL) gave appreciable weight loss in PCL and blended materials.     

Improved mechanical properties of carbon fiber reinforced PTFE composites by growing graphene oxide on carbon fiber surface

The mechanical properties of carbon fiber reinforced polymer composites depend upon fiber-matrix interfacial properties. To improve the mechanical properties of ?bers/PTFE composites without sacri?cing tensile strength of ?bers, graphene oxide (GO) was introduced onto the surface of CFs by chemical vapour deposition (CVD). This hybrid coating increased the wettability and surface roughness of carbon fibers, which led to improved affinity between the carbon fibers and PTFE matrix. The resulting hybrid-coated carbon fiber-reinforced composites showed an enhancement in the short beam strength compared to un-coated carbon fiber composites. Meanwhile, a signi?cant increase of interlaminar shear strength (ILSS), interface shear strength tests (IFSS) and impact property were achieved in the 5-min-modi?ed CFs.     

Mechanical Properties and Morphology of Polylactide Composites with Acrylic Impact Modifier

Polylactide (PLA) composites with acrylic impact modifier BPM, i.e., PLA/BPM composites, were produced by the melt blending method. The effects of BPM on the thermal properties, melting behaviors, and dynamic mechanical properties of the PLA/BPMs were investigated by thermogravimetric analysis, differential scanning calorimetry, and dynamic mechanical analysis. Tensile strength, flexural strength, and modulus of the injection molded specimens were measured by an Instron tensile machine. The influence of BPM on the impact strength of injection molded PLA/BPM composites was examined using an impact tester. The morphology of cryofractured surfaces and fracture surfaces of the composites after the tensile and impact testing was also investigated using scanning electron microscope. The test results show that the composites with BPM possess better flexibility when compared with neat PLA. However, the notched Izod impact strength showed improvement only when the BPM content was higher than 15 wt%.     

Effect of fiber content and surface treatment on the mechanical properties of natural fiber composites produced by rotomolding

In this study, natural fibers (agave, coir, and pine) were surface treated with maleated polyethylene (MAPE) with two main objectives: (1) to improve the mechanical properties of natural fiber composites produced by rotational molding and (2) to increase the fiber content in the composite. The rotomolded composites were produced at 0, 10, 20, 30, and 40% wt. of fiber contents (treated or untreated) and characterized in terms of morphology and mechanical properties (hardness, impact, tension, and flexion). The results showed that MAPE surface treatment was more successful for agave and coir than for pine fibers due to their respective chemical composition. In general, surface treatment led to better fiber distribution and a more uniform composite morphology allowing the possibility to use higher fiber contents in rotational molding. At low fiber contents (10 and 20% wt.), the mechanical properties were improved using treated fiber composites (TFC) compared to the neat polymer and untreated fiber composites (UFC). Although the mechanical properties of TFC decreased at high fiber contents (30 and 40% wt.), they were substantially higher (about 160, 400, and 100% for impact, tensile, and flexural properties, respectively) than for UFC.     

The effect of surface treatment of carbon fiber on the flexural property of thermoplastic polyimide composite

Rare earth solution (RES) surface modification and air-oxidation methods were used to improve the interfacial adhesion of the carbon fiber reinforced polyimide (CF/PI) composite. The flexural property of the PI composites reinforced by the carbon fibers treated with different surface modification methods was comparatively investigated. Results showed that the flexural strength of CF/PI composite was improved after RES treatment. The improvement of impact and flexural property of the CF/PI composite was mainly due to the improvement in interfacial adhesion after RES treatment. X-ray photoelectron spectroscopy (XPS) study of carbon fiber surface showed that the oxygen concentration was obviously increased after RES treatment. The increase in the amount of organic functional groups increased the interfacial adhesion between CF and PI matrix.     

Surface Modification of Para-Aramid Fiber by Direct Fluorination and its Effect on the Interface of Aramid/Epoxy Composites

Surface modification of a para-aramid fiber (DAFIII) was performed by direct fluorination. The properties of treated and untreated fibers were characterized and compared in detail by mechanical testing, Fourier transform infrared (FTIR) spectroscopy characterization, X-ray photoelectron spectroscopy (XPS) analysis and static contact angle measurements. The results showed that little damage of the fiber occurred after direct fluorine treatment, and the content of polar groups on the fibers surfaces were increased significantly, which resulted in a lower value of contact angle. The interlaminar shear strength (ILSS) of DAFIII fiber/epoxy composites and the tensile strength of NOL-ring specimens increased by 33% and 12%, increasing to 56.2 MPa and 2340 MPa, respectively, which indicated that the interfacial adhesion between the matrix and the aramid fiber was improved significantly by the fluorination treatment. Further tests showed that the durability of the direct fluorination treatment on the aramid fiber was also satisfactory.     

Effect of chemical modifications of the pineapple leaf fiber surfaces on the interfacial and mechanical properties of laminated biocomposites

Natural fiber reinforced renewable resource based laminated composites were prepared from biodegradable poly(lactic acid) (PLA) and untreated or surface-treated pineapple leaf fibers (PALF) by compression molding using the film stacking method. The objective of this study was to determine the effects of surface treatment of PALF on the performance of the fiber-reinforced composites. X-ray photoelectron spectroscopy (XPS) and Fourier transform infrared spectroscopy (FTIR) were used to aid in the analysis. The mechanical properties of the PLA laminated composites were improved significantly after chemical treatment. It was found that both silane- and alkali-treated fiber reinforced composites offered superior mechanical properties compared to untreated fiber reinforced composites. The effects of temperature on the viscoelastic properties of composites were studied by dynamic mechanical analysis (DMA). From the DMA results, incorporation of the PALF fibers resulted in a considerable increase of the storage modulus (stiffness) values. The heat defection temperature (HDT) of the PALF fiber reinforced PLA laminated composites was significantly higher than the HDT of the neat PLA resin. The differential scanning calorimeter (DSC) results suggest that surface treatment of PALF affects the crystallization properties of the PLA matrix. Additionally, scanning electron microscopy (SEM) was used to investigate the distribution of PLA within the fiber network. SEM photographs of fiber surface and fracture surfaces of composites clearly indicated the extent of fiber–matrix interface adhesion. It was found that the interfacial properties between the reinforcing PALF fibers and the surrounding matrix of the laminated composite are very important to the performance of the composite materials and PALF fibers are good candidates for the reinforcement fiber of high performance laminated biodegradable biocomposites.     

Upgrading poly(butylene succinate)/wood fiber composites by esterified lignin

Aliphatic chains were introduced into the macromolecule of kraft lignin using aliphatic chlorides as esterification reagents. The hydrophobicity of esterified lignin (EL) was enhanced as compared to the original lignin. EL was further used as a macromolecular coupling agent in poly(butylene succinate)/chemi-thermomechanical pulp fiber composites. As a result, the composites with enhanced mechanical performance were obtained, and the tensile strength, impact strength, and bending strength were increased by 25.1, 22.4, and 19.3%, respectively, under 2 wt% EL-treatment (synthesized by palmitoyl chloride, –COCl/–OH = 1.5:1) in comparison with those of the specimen without any coupling agent treatment. Furthermore, the composite prepared with EL-treated fibers shows significant lower water absorption ratio than that of untreated one. A significant increase in storage modulus (E′) was observed upon the incorporation of treated fibers. Furthermore, the improved interfacial bonding between treated fibers and matrix was verified by SEM images. The shear viscosity of composite was increased by the incorporation of EL, but in general, the rheological behaviors of composites are not significantly changed.