Effect of Silica and Silicone Oil on the Mechanical and Thermal Properties of Silicone Rubber

The effect of three types of silicas with varied loading and the loading of hydroxyl terminated silicone oil on the mechanical and thermal properties of silicone rubbers (SRs) were investigated. Mechanical properties were affected by the silica loading because of the interaction between fillers and polymer and the filler dispersion. Fumed silica filled SRs showed higher tanδ, tensile strength, and elongation at break compared to those containing two types of precipitated silicas. With increasing silicone oil loading, the tensile strength, tear strength, hardness, and tanδ of SRs first increased and then decreased.     

Effects of Carbon Black on Chain Mobility and Dynamic Mechanical Properties of Solution Polymerized Styrene-Butadiene Rubber

The structure of the bound rubber, the ¹H NMR (nuclear magnetic resonance) relaxation time, and the crosslink density of the physical network and the glass transition, were studied for solution polymerized styrene-butadiene rubber (SSBR) filled by carbon black, to investigate the effects of carbon black on the chain mobility and dynamic mechanical properties. It was found by ¹H NMR analysis that the rubber chains were adsorbed on the surface of carbon black to form physical crosslinks and restrict the mobility of the chains, especially for some high-mobility units such as chain ends. It was calculated, according to the molecular weight between adjacent crosslinks, that the main motion units of the tightly adsorbed chains appeared to be similar in size to the chain segments. The glass transition temperature (T _g) obtained by differential scanning calorimetry (DSC) could not be used to judge the effect of carbon black on chain mobility, while the appearance and change of the loss-tangent (tan δ) peak at high temperature in dynamic mechanical thermal spectrometry (DMTS) test showed that there were three chain states: free chains, loosely adsorbed chains, and tightly adsorbed chains. The dynamic rheology test showed that the unfilled SSBR compound had the rheological characteristics of entangled chain networks; however the nonlinear viscoelasticities of the filled SSBR were related to the gradual disentanglement of adsorbed chains and free chains. The peaks in tan δ vs. temperature curves implied that the motion unit size decreased with the increase of bound rubber content, and the modulus vs. temperature curve showed an apparently lower mobility of adsorbed chains than that of free chains through the very low dependence of modulus on temperature for the highly filled compounds. The extremely high tensile modulus of the vulcanizate with 63.6% carbon black at room temperature also implied that the adsorbed chains were in the glass state due to their restriction by the carbon black.     

Effects of Replacement of Part of the Silica Reinforcement with Hybrid Modified Microcrystalline Cellulose on the Properties of their Rubber Composites

Hybrid modified microcrystalline cellulose (HMCC), with SiO₂ nanoparticles being in-situ loaded on the surface of microcrystalline cellulose (MCC), was obtained through a sol-gel process of tetraethoxysilane (TEOS) by using ammonia as catalyst. HMCC was characterized by thermogravimetric analysis and scanning electron microscopy. The results showed that the spherical nano-SiO₂ particles had been loaded successfully on the surface of the MCC with a loading ratio of approximately 10%. Then the HMCC was used in high vinyl solution-polymerized styrene butadiene rubber (SSBR)/silica compounds to replace part of the silica, and its effects on the physio-mechanical and dynamic mechanical properties of the vulcanizates were investigated. The results showed that the HMCC samples had improved physio-mechanical properties and lower heat build-up than that of MCC ones. Dynamic mechanical analysis (DMA) showed that the tanδ value of the compounds decreased at 60°C while increased obviously at 0°C, which meant that the tires would have improved wet-skid resistance while maintaining low rolling resistance when HMCC was used in tire tread compounds. As observed from scanning electron microscopy (SEM) photos, the sizes of the HMCC were in-situ decreased from 20–90 µm to 0.5–10 µm during the processing of the rubber compounds. Compared with MCC, the interfacial adhesion between HMCC and rubber was also improved greatly.     

Comparison of Structure,Morphology, and Properties of Miktoarms Star Styrene-Butadiene Rubber and Star-Shaped Styrene-Butadiene Rubbe/Polybutadiene Rubber Blends

Four miktoarms star-shaped polybutadiene-Sn-poly(styrene-butadiene) rubber (MSS-PB-PSBR) with 1,1-diphenylhexyl at the ends of the arms were prepared by two different coupling techniques. One technique was a one-step technology, from which two miktoarms star styrene-butadiene rubbers, called AMSS-PB-PSBR, were obtained in which the four arm stars had varying ratios of PB:PSBR arms; another was a two-step technology, from which another two miktoarms star styrene-butadiene rubbers, called BMSS-PB-PSBR, were obtained in which all consisted of PB-Sn-(PSBR)₃ stars. The molecular structure parameters and morphology-properties of the four MSS-PB-PSBR were determined and studied, and compared with that of a star-shaped styrene-butadiene rubber (S-SSBR)/poly butadiene rubber (PBR) blend. The results showed that the total coupling efficiency (the ratio of the total number of polymer chains (arms) coupled by SnCl₄ to that of the total number of polymer chains) of the MSS-PB-PSBR was higher than 60%. However, the coupling efficiency of the polybutadiene arms of BMSS-PB-PSBR was obviously higher than that of the AMSS-PB-PSBR. Compared with the S-SSBR/PBR blend, MSS-PB-PSBR had a more uniform distribution of the PB phase and a smaller phase size of PB. It was found that MSS-PB-PSBR composites filled with carbon black (CB) had a lower Payne effect than the S-SSBR/PBR/CB composite, with the BMSS-PB-PSBR/CB composites being especially lower. The BMSS-PB-PSBR/CB composites had higher mechanical properties and lower rolling resistance than the AMSS-PB-PSBR/CB composites due to the high coupling efficiency of the polybutadiene arms; the results indicated that the two-step technology was better than the one-step technology for preparing the tread material of “green” tires.     

Insights into the Reinforcement of Butyl Rubber by Carbon Black and Silica with the Aid of Their Dynamic Properties

Carbon black (N234) and silica (Vulksail N) with a silane coupling agent Si-69 were chosen as reinforcing fillers in butyl rubber (IIR). The rheological behavior of the IIR compounds and the dynamic mechanical properties of IIR vulcanizates were investigated with a rubber processing analyzer and dynamic mechanical analysis (DMA) to examine the filler dispersion in the rubber matrix and the interaction between filler and matrix. The data indicated that the N234 filled IIR compounds had more filler networks than those filled with silica. Filler networks first appeared at 30 phr N234 and 45 phr silica with silane coupling agent Si-69. The interaction between N234 and IIR was far stronger than that between silica and IIR. However, the silica Vulksail N filled IIR had better wet-grip and lower rolling resistance compared to the carbon black-filled IIR should IIR be chosen as a substitute of styrene-butadiene rubber (SBR) in tire tread. The reinforcing factor, R, R (related to the difference in tan d peak height at T_g for the filled and nonfilled rubbers), also demonstrated that the N234-IIR interaction was stronger than for the silica. IIR with 30 phr N234 exhibited the largest tensile strength, 20.1 MPa, for those vulcanizates examined. The tensile and tear strengths of N234 filled IIR were higher than those of IIR with similar amounts of silica. Thus, it was concluded that N234 is a more active reinforcing filler in IIR than silica (Vulksail N) even with a silane coupling agent (Si-69).     

Dynamically Vulcanized Styrene-Butadiene Rubber/Ethylene-Vinyl Acetate Copolymer/High Impact Polystyrene Blends Compatibilized by Styrene-Butadiene-Styrene Block Copolymer

Thermoplastic vulcanizates (TPVs) based on styrene-butadiene rubber (SBR)/ethylene-vinyl acetate copolymer (EVA)/high-impact polystyrene (HIPS) blends were prepared by dynamic vulcanization, and the TPVs was compatibilized by styrene-butadiene-styrene block copolymer (SBS). The effects of SBS compatibilizer on mechanical, dynamic mechanical, and morphological properties of the TPVs were investigated systemically. Experimental results indicate that SBS had a good compatibilization effect on the SBR/EVA/HIPS TPVs. The tensile strength went through a maximum value at a compatibilizer resin content of 6 phr, and the elongation at break and tear strength increased with increasing SBS content. Morphology study shows that the vulcanized SBR particles were dispersed in the HIPS matrices. A rubber process analyzer reveals that the elastic modulus increased with increasing frequency and the incorporation of EVA in the TPVs led to the obvious decrease of elastic modulus; however, the further addition of compatibilizer SBS affected the elastic modulus less. The tan δ decreased continuously with increasing frequency. The addition of SBS in the TPVs led to enhanced hysteresis behavior and relatively high tan δ.     

Adsorption of Ionic Liquid onto Halloysite Nanotubes: Mechanism and Reinforcement of the Modified Clay to Rubber

An ionic liquid (IL), 1-butyl-3-methyl-imiazolium hexafluorophosphate [BMIm]PF₆, was coated onto halloysite nanotubes (HNTs) in tetrahydrofuran–water mixture. The IL layers on the HNTs were confirmed by thermogravimetric analysis, diffuse reflectance infrared Fourier transform spectroscopy, determination of contact angle, and porosity analysis. The interaction between IL and HNTs, proposed to be hydrogen bonding, was verified by various spectral results such as Raman spectroscopy, nuclear magnetic resonance and X-ray photoelectron spectroscopy. Because of their interaction, the crystallization behavior of IL in the presence of HNTs was found to be changed, as indicated by the results of differential scanning calorimetry. The IL-coated HNTs (m-HNTs) were used as reinforcement for styrene–butadiene rubber. Compared with the compounds with uncoated HNTs, the uncured compounds with m-HNTs showed faster curing, and the resulting vulcanizates showed substantially higher tensile strength and much lower hardness. The unique changes in the compounds are correlated to the changes in filler dispersion and interaction between IL and HNTs.     

Mechanical and Thermal Properties of Polypropylene/Silica Aerogel Composites

Polypropylene (PP) composites including various amounts of silica aerogel (SA) microparticles were prepared by melt mixing in an internal mixer. The morphology and microstructure of the prepared composites were investigated by scanning electron microscopy (SEM). Mechanical properties of the samples, including elastic modulus, tensile stress, elongation and stress at break, were measured by tensile tests. In addition, the other mechanical features, including Izod impact strength, hardness and wear resistance, were evaluated and then related to the structure of the PP/SA composites. Furthermore, the thermal characteristics of the composites, such as heat deflection temperature and thermal stability, were studied by thermal gravimetric analysis (TGA). The SEM photographs indicated the satisfactory SA particles dispersion for the compositions of 1% and 3% but agglomeration of the aerogels at higher SA contents. Since the composites became stiffer, the impact and tensile strength decreased. The addition of the SA to the PP matrix yielded harder samples with lower weight loss and coefficients of friction in wear tests. The TGA evaluations confirmed that the presence of SA promoted and upgraded the thermal stability and heat deflection temperature of PP. The thermal results proved the superior potential of PP as an insulator when the SA particles were added.     

Characterization of Filler-rubber Interaction,Filler Network Structure,and Their Effects on Viscoelasticity for Styrene-butadiene Rubber Filled with Different Fillers

For styrene-butadiene rubber (SBR) compounds filled with the same volume fraction of carbon black (CB), precipitated silica and carbon–silica dual phase filler (CSDPF), filler-rubber interactions were investigated thru bound rubber content (BRC) of the compounds and solid-state ¹H low-field nuclear magnetic resonance (NMR) spectroscopy. The results indicated that the BRC of the compound was highly related to the amount of surface area for interaction between filler and rubber, while the solid-state ¹H low-field NMR spectroscopy was an effective method to evaluate the intensity of filler-rubber interaction. The silica-filled compound showed the highest BRC, whereas the CB-filled compound had the strongest filler-rubber interfacial interaction, verified by NMR transverse relaxation. The strain sweep measurements of the compounds were conducted thru a rubber process analyzer; the results showed that the CSDPF-filled compound presented the lowest Payne effect, which is mainly related to the weakened filler network structure in polymer matrix. The temperature sweep measurement, tested by dynamic mechanical thermal analysis, indicated that the glass transition temperature did not change when SBR was filled with different fillers, whereas the storage modulus in rubbery state and the tanδ peak height were greatly affected by the filler network structure of composites.     

Dynamic Rebound Behavior of Silica/Natural Rubber Composites: Fly Ash Particles and Precipitated Silica

This article investigated the elastic response of natural rubber (NR) compounds filled with silica from fly ash particles (FASi) and commercial precipitated silica (PSi), through a dynamic rebound test. The effects of silica content and initial drop‐height on the height and number of rebounds, dynamic stiffness, and the energy loss were of interest. The results suggested that the unfilled NR vulcanizates exhibited a greater elastic response than the FASi and PSi‐filled vulcanized composites. For given silica contents, the NR compounds with FASi had better elastic response than those with PSi, where the elastic response decreased with an increase in silica content. The greater the silica contents, the higher the dynamic stiffness of the composites. The initial drop‐height had no effects on the elastic response change for the unfilled NR compound, but resulted in an increase in the energy loss for the silica‐filled NR composites. The differences in the elastic responses for the NR compounds filled with silica from FASi and PSi were associated with the differences in crosslink density and the filler–filler interaction influenced by content of bis(3‐triethoxysilylpropyl) tetrasulfane (designated as Si69) used.     

Comparative Properties of Styrene-Butadiene Rubbers (SBR) Containing Pyrolytic Carbon Black,Conventional Carbon Black,and Organoclay

To evaluate the reinforcing potential of pyrolytic carbon black, styrene-butadiene rubber (SBR) was filled with pelletized pyrolytic carbon black (pCB_p), N660 industrial CB, their blend in a 1/1 ratio, and the latter also in the absence and presence of additional organoclay (OC). The Shore A hardness of the filled SBR gums was 65 ± 2°. Effects of the compositions on the filler dispersion, cure behavior, dynamic mechanical thermal parameters (including the Payne effect), tensile mechanical (including the Mullins effect), and fracture mechanical (making use of the J-integral concept) properties were studied and discussed. Though pCB_p had a higher specific surface weight than CB, the latter proved to be a more active filler with respect to the tensile strength. The opposite tendency was found for the tear strength and fracture mechanics characteristics (J-integral at crack tip opening, tearing modulus, and trouser tear strength). This was traced to an enlargement in the crack tip damage zone supported by the dispersion characteristics of the pCB_p. The performance of pCB_p was similar to that of CB with respect to some other properties. OC supported the filler networking which positively affected the resistance to crack initiation.     

Radiation Processed Styrene-Butadiene Rubber/Ethylene-Propylene Diene Rubber/Multiple-Walled Carbon Nanotubes Nanocomposites: Effect of MWNT Addition on Solvent Permeability Behavior

Different compositions of SBR/EPDM 50:50 blends containing multiple-walled carbon nanotubes (MWNT) as nanoparticulate fillers (0.5%–10%) were evaluated for radiation sensitivity and solvent permeability. The efficiency of radiation ***cross-linking was analyzed by gel-content and Charlesby–Pinner parameter measurements. ***Gamma-radiation-induced cross-linking extent was found to increase with radiation dose and MWNT concentration, which was reflected in different extents of swelling. Rigorous analysis of swelling and diffusion data, on the basis of the transport exponent (n) values and diffusion/relaxation rate indicated anomalous diffusion behavior for most of the nanocomposites. The swelling extent in different solvents was found to be a function of polymer-solvent interaction as well as stearic hindrance due to the structure/size of the solvent molecules. Polymer-filler interaction investigated by a Kraus plot indicated high reinforcement of the SBR/EPDM matrix on MWNT addition. There was no significant change in surface energy or hydrophilicity of the SBR/EPDM matrix on introduction of MWNT into it.     

Effect of Wood Flour on the Curing Behavior,Mechanical Properties,and Water Absorption of Natural Rubber/Wood Flour Composites

The preparation of natural rubber/wood flour (NR/WF) composites and the influence of WF content, modification, and particle size on the vulcanizing behavior, mechanical properties, and water absorption of NR/WF composites are described. Results show that the addition of WF into NR delayed the scorching time and vulcanizing time of NR. The appropriate WF contents can improve the mechanical properties of NR. However, the overloading of WF destroys the mechanical properties of NR. The addition of WF increased the water absorption of NR. The silicone couple agents that were used to modify the WF had little effect on the water absorption of NR/WF composites. Decreasing the WF particle size enhanced the water absorption of NR/WF composites because the water-absorbing surface area increased with decreasing WF particle size. The water absorption of sisal-fiber-filled NR-based composites was larger than that of the WF-filled NR-based composites. A useful equation, w=ktⁿ , was inferred from the water absorption results to calculate the water absorption (w) of the NR/WF composites as a function of time (t), where k was a constant concerning the compounds’ character that was primarily determined by the WF's character and n was the power of time that was related to the NR's inherent character, such as cross-linking density, and primarily determined the water absorption rate.     

Mesoporous Silica Materials Synthesized via Sol-Gel Methods Modified with Ionic Liquid and Surfactant Molecules

采用离子液体1-甲基-3-丁基咪唑四氟硼酸盐改性的溶胶-凝胶法以及表面活性剂十六烷基三甲基溴化铵进一步改性的溶胶-凝胶法制备介孔二氧化硅. 通过X射线衍射、氮气吸附脱附和扫描电子显微镜对所制备的样品进行表征. 结果表明,与仅用离子液体为模板制备的介孔二氧化硅相比,采用表面活性剂和离子液体的混合物为模板制备的介孔二氧化硅具有较小的孔径和较规则的孔结构. 说明利用该方法制备介孔二氧化硅,表面活性剂的加入会在一定程度上影响所制介孔二氧化硅的微结构.     

Organic Nano-Montmorillonite for Simultaneously Improving the Flame Retardancy,Thermal Stability,and Mechanical Properties of Intumescent Flame-Retardant Silicone Rubber Composites

The flammability of room temperature vulcanized silicone rubber (RTVSR) composites filled with melamine phosphate (MP) as intumescent flame-retardant additives was characterized by limiting oxygen index (LOI), UL-94 test, and cone calorimeter. In addition, the thermal degradation of the composites was studied using thermogravimetric analysis (TGA). Furthermore, in order to relate to actual application requirements, the comprehensive performance of the RTVSR/MP composites was optimized by adding organic nano-montmorillonite (OMMT) as a partial substitute for the MP. The as-prepared intumescent flame-retardant RTVSR/MP/OMMT nanocomposites were characterized by LOI, UL-94 test, TGA, cone calorimetry, scanning electron microscopy (SEM), and mechanical tests. The residue morphology formed after the burning of the nanocomposites was analyzed by its SEM and digital photographs. The results showed that the flame-retardant nanocomposites filled with 10 phr OMMT and 35 phr MP displayed the best comprehensive performance in terms of the flame retardancy, mechanical properties, and heat stability at low cost. It is expected that the intumescent flame-retardant silicone rubber composites with simultaneously improved flame retardancy, thermal stability, and mechanical properties will meet more requirements of the increasingly complex applications.     

In situ Grafting onto Silica Surface with Epoxidized Natural Rubber via Solid State Method

An in situ solid state grafting reaction between epoxidized natural rubber (ENR) and silica was performed in a Haake internal mixer. Resulting ENR‐grafted silica was characterized by Fourier transform infrared spectroscopy (FTIR) and thermogravimetric analysis (TGA) measurements. Based on these results, it was concluded the silanol groups (Si‐OH) of silica caused the ring opening of ENR oxirane rings so that ENR was grafted onto the silica surface. Transmission electron microscopy (TEM) photographs showed ENR‐grafted silica had better dispersibility and smaller aggregates compared with the original silica. Dynamical mechanical analysis (DMA) of vulcanized rubber compounds contained ENR‐grafted silica showed the glass transition temperature (T _g) of grafted ENR molecules shifted to higher temperature, from ?3°C to 20°C, indicating the mobility of ENR was greatly restricted. As a result, the compounds containing ENR‐grafted silica have higher hysteresis, and can be applied in a much wider field, such as damping materials, tires of racing cars, and so on.     

Dynamic Mechanical Properties of Phenolic Resin/Chlorinated Butyl Rubber Composites

Chlorinated butyl rubber composites were prepared by a compounding and vulcanizing process using phenolic resin (PF) as the vulcanizing agent and carbon black as filler. Instead of using the conventional vulcameter method to determine the vulcanizing parameters, the vulcanization temperature and time were obtained by differential scanning calorimetry (DSC) and tensile testing, respectively. Dynamic mechanical analysis (DMA) showed that, higher PF content resulted in higher E′ and lower tanδ, and variations of E′ and tanδ with temperature were consistent with the time-temperature equivalence principle. It is proposed that chlorinated butyl rubber using phenolic resin as the vulcanizing agent could be used as potential damping materials in the temperature range 20–100°C and frequencies 0.1–100 Hz.     

Properties of Natural Rubber Vulcanizates/Nanosilica Composites Prepared Based on the Method of In-situ Generation and Coagulation

Using the characteristics of silica sol dispersing well in water and easy formation of silica gel when the silica sol is heated, by mixing a system of concentrated natural rubber latex and silica sol, the silica sol can in-situ generate SiO₂ particles when heated. After coagulation of the mixed system, natural rubber/nanosilica composites C(NR/nSiO₂) were obtained. The composites C(NR/nSiO₂) and their vulcanizates were studied using a rubber processing analyzer (RPA), dynamic mechanical analysis (DMA), and scanning electron microscopy (SEM). The influence of silica contents on the C(NR/nSiO₂) vulcanizates mechanical properties, cross-linking degree, Payne effect, dissipation factor (tanδ), and the particle size and dispersion of SiO₂ in NR were investigated. The results obtained were compared with the NR/SiO₂ composites based on traditional dry mixing of bale natural rubber and precipitated silica (white carbon black). The results showed that when using a sulfur curing system with a silica coupling agent (Si69) in C(NR/nSiO₂), the vulcanizate had better mechanical properties, higher wet resistance, and lower rolling resistance than those without Si69. In the composites C(NR/nSiO₂) and their vulcanizates, the SiO₂ particles’ average grain diameter was 60 nm, and the good-dispersion of the in-situ generated SiO₂ in the rubber matrix were a significant contribution to the satisfactory properties of C(NR/nSiO₂) composites and their vulcanizates.     

Effect of Silanes on Mechanical and Thermal Properties of Silicone Rubber/EPDM Blends

The effect of four types of silane coupling agents on the mechanical and thermal properties of silicone rubber and ethylene–propylene–diene monomer (M-class) rubber (EPDM) blends is studied, namely, isobutyltriethoxysilane (BUS), acryloxypropyltriethoxysilane (ACS), aminopropyltriethoxysilane (AMS), and vinyltriethoxysilane (VIS). ACS and VIS increase the crosslink density of the blends, which results in higher tensile strength, modulus, and thermal stability, but lower elongation at break compared with the other silanes. However, the blend containing BUS shows highest tanδ in the temperature range of 45°C to 200°C. Thermogravimetric analysis shows two steps of degradation for all the samples, but little difference with the varied silanes.     

Preparation and Properties of Polylactic Acid (PLA)/Silica Nanocomposites

Surface-modified silica was incorporated into bio-based polylactic acid (PLA) to improve its performance. The modification by aminosilane on the silica was confirmed through FTIR (Fourier transform infrared) spectra. Following the aminosilane modification, polyethylene glycol methyl ether (PEGME) was grafted, via the aminosilane, on the silica to form the desired surface-modified silica (PEGME-silica). The grafting percentage of polyethylene glycol methyl ether was about 6.9 wt%. Unmodified silica, having underwent a similar treatment to maintain the same thermal history but without adding silane and PEGME, was also prepared. The PEGME-silica system had slightly higher tensile strength than the unmodified silica system, with a rheological study showing an enhanced polymer matrix-dispersed silica interaction and better dispersion in morphology observations being proposed as the cause. The dynamic storage modulus in the terminal zone was reduced for large amounts of highly dispersed surface-modified silica in comparison with unmodified silica. Tan δ decreased significantly with increasing unmodified silica contents in the low frequency region, resulting in solid-like behaviors. On the other hand, there was only a limited decrement for modified silica-filled samples in the corresponding ranges, especially for low dosages of the modified silica. The shear thinning phenomenon appeared to be more pronounced for unmodified silica at high silica content, but not for modified silica. To the best of our knowledge, this is the first report of the effect of polyethylene glycol methyl ether (PEGME)-modified nanosilica on the properties of PLA/silica nanocomposites prepared under a melt mixing process to illustrate the significance of surface modification via Cole–Cole plots.