强磁场对Al-Si合金凝固组织中硅分布的影响

为了揭示强磁场对金属凝固组织的影响规律，本文研究了Al-14.98%Si(质量分数)和Al-9.2%Si(质量分数)合金在强磁场作用下凝固组织的变化趋势，分析了强磁场对合金凝固组织中Si分布的影响.研究发现，均恒磁场和梯度磁场分别通过洛伦兹力和磁化力的作用对合金的凝固组织产生影响，强磁场可以显著改变初晶硅在合金中的分布状况.在均恒磁场作用条件下初晶硅在合金中均匀分布；在梯度磁场条件下，由于磁化力和浮力的共同作用，初晶硅在试样的上部或下部聚集.同时，磁化力也改变了共晶体在合金中的组织形态，使试样上部和下部共晶体的层片间距明显不同.理论和实验分析表明，Al-Si合金在强磁场中凝固时，磁场能作用于凝固过程，使共晶体中的Al含量增大，共晶点向左偏移. 关键词： 强磁场 凝固过程 共晶组织 Al-Si合金     

功率超声对Al-Si合金凝固过程中溶质偏析的抑制效应

研究了功率超声作用下，直径为10 mm Al-1%Si合金键合线水平连铸坯的微观组织形貌以及溶质元素在基体中的分布情况.实验结果表明：在功率超声作用下，铸坯的凝固组织得到了细化，Si元素在α(Al)基体中的固溶度及其分布的均匀性得到了提高，溶质偏析得到了抑制.从功率超声对Al-1%Si合金凝固过程中的溶质扩散，结晶温度间隔，液穴形态，温度场和流动场以及合金微观组织形貌的影响出发，尝试性地对功率超声抑制溶质元素微观偏析的机理进行探讨性的解释和说明. 关键词： 功率超声 水平连铸 Al-1%Si合金 溶质偏析     

强磁场对Mn-Sb包晶合金相变及凝固组织的影响

以Mn-56.5 wt%Sb包晶合金为研究对象, 进行了不同磁场、不同冷速条件下的凝固实验. 通过对液相线温度、包晶温度的考察, 发现强磁场可以提高Mn-56.5 wt%Sb合金的液相线温度, 且该上升值随磁感应强度的增加而增加, 当所施加的磁感应强度为11.5 T时, 液相线温度升高大约3 ℃, 但施加磁场后包晶反应温度没有明显改变. 对该合金的凝固组织进行定量金相分析发现, 施加磁场后MnSb相明显减少, 该结果与磁场对相变温度的影响相一致. 另外通过X射线衍射分析发现, 强磁场诱发包晶反应生成相MnSb的c轴垂直于磁场方向取向, 而Mn₂Sb相的(311)面平行于磁场方向取向. 对不同冷速凝固的Mn-56.5 wt%Sb合金组织进行定量金相分析结果显示, 强磁场对合金凝固过程的作用效果受到冷却速度的影响. 随着冷却速度的增加, 强磁场对该合金凝固组织中MnSb相的相对含量变化影响效果减弱. 关键词： 强磁场 包晶合金 凝固 相变温度     

强磁场条件下金属凝固过程中第二相的迁移行为

理论分析表明,第二相的迁移行为可以通过迁移速度进行表征.影响迁移速度的因素包括第二相和熔体的物理性质、磁场强度和梯度大小、第二相的形状和体积等因素.强磁场下洛伦兹力的效果为促进第二相在基体中的均匀分布,其效率在磁场强度大于某一定值时逐渐降低.在梯度强磁场条件下,第二相迁移行为和分布状态的主要控制参数是梯度磁场下的磁化力.在磁场梯度较小时,因洛伦兹力的制约磁化力控制第二相迁移的效果不明显,随着磁场梯度的增加,磁化力的作用效果逐渐增强.通过研究强磁场下Al-Si合金、Al-Ni合金中原位自生第二相的迁移行为实 关键词： 强磁场 迁移 第二相 凝固     

强磁场条件下Mn-Sb梯度复合材料的制备

研究了Mn-898wt%Sb合金在无磁场以及磁场为B=88 T、不同强度的磁场梯度作用下的凝固组织变化,并分析了上述不同强磁场条件对合金凝固组织影响的作用机理.研究表明,在较大梯度磁场作用时,试样中出现了初生MnSb相与Sb相以及共晶组织共存的现象,而且初生MnSb相与Sb相产生了明显的分层现象.此外,磁场梯度作用下初生MnSb相和Sb相的含量随着磁场梯度的增大而增加.论文对初生MnSb相和Sb相的分离机理进行了探讨,发现在梯度磁场作用下,熔融金属中不同磁化率的合金组元团簇受力不同,造成 关键词： 强磁场 Mn-Sb合金 磁化力 梯度功能材料     

强磁场条件下Mn-Sb梯度复合材料的制备

研究了Mn-898wt%Sb合金在无磁场以及磁场为B=88 T、不同强度的磁场梯度作用下的凝固组织变化，并分析了上述不同强磁场条件对合金凝固组织影响的作用机理.研究表明，在较大梯度磁场作用时，试样中出现了初生MnSb相与Sb相以及共晶组织共存的现象，而且初生MnSb相与Sb相产生了明显的分层现象.此外，磁场梯度作用下初生MnSb相和Sb相的含量随着磁场梯度的增大而增加.论文对初生MnSb相和Sb相的分离机理进行了探讨，发现在梯度磁场作用下，熔融金属中不同磁化率的合金组元团簇受力不同，造成     

强磁场作用下Cu熔体中富Fe颗粒的迁移与排列

凝固界面前沿颗粒间的相互作用决定了颗粒的运动轨迹、分布和材料的性能,控制熔体中颗粒的迁移可用于材料的净化和提纯.在Cu-30%Fe合金液固两相区施加不同的强磁场条件,富Fe颗粒的分布和排列不尽相同.当无强磁场作用时,富Fe颗粒较均匀地分布在Cu熔体中;随着施加稳恒强磁场磁感应强度的增加,富Fe颗粒向远离重力方向的试样上端迁移,样品底部几乎无富Fe颗粒;而施加向下的梯度磁场作用后,富Fe颗粒沿重力方向向下迁移.结合强磁场作用下颗粒的受力情况,分析了Fe颗粒的迁移行为.不同磁场条件和不同区域的颗粒直径统计分析表明,随磁感应强度增加,Fe颗粒聚合增加,但施加梯度强磁场后颗粒的团聚又逐渐减弱,对此从影响颗粒运动的Stokes和Marangoni凝并速度进行了讨论.从能量最低的角度解释了富Fe相沿平行磁场方向的取向排列.     

电磁场作用下溶质元素在镁合金AZ61的分布

通过研究不同外场作用下镁合金AZ61的凝固组织，发现在静磁场单独作用时的晶界主要由镁基体和连续的网状化合物组成，在静磁场与交流电组合外场下的晶界主要由镁基体和网状及点状Mg-Al-Zn化合物组成，而在静磁场与直流电组合外场下晶界上的连续网状化合物彻底消失，化合物以不连续的薄片形态分布于镁基体上.相对于单一静磁场作用时，静磁场与电流共同作用时提高了镁合金晶内溶质含量，降低了晶界上的溶质含量. 关键词： 镁合金 静磁场 电流 晶内溶质含量     

等温凝固多晶粒生长相场法模拟

采用Kim模型，利用耦合溶质场的相场模型对Al-2-mole-Cu合金等温凝固过程中多晶粒相互影响下枝晶的生长过程进行数值模拟，为了提高计算效率，采用差分去实现宏微观场之间的耦合.研究了不同过冷度对多晶粒枝晶形貌和溶质分布的影响，结果表明：成分过冷对枝晶生长速度和溶质分配有着重大的影响，溶质元素Cu在固液界面前沿重新分布，结果导致实际热过冷减小，进而影响枝晶的生长和溶质向外层的扩散，致使相互接触的枝晶产生萎缩而其余没有受到抑制的枝晶生长方向产生择优现象. 关键词： 相场法 模拟 择优生长 等温凝固 二元合金     

二元层片共晶凝固过程的特征尺度选择

基于Jackson和Hunt二元规则共晶稳态生长理论,在共晶两相的界面溶质守恒条件中引入密度修正项,改进了共晶两相的界面溶质守恒条件.在此基础上,根据二元层片共晶常规凝固过程中层片组织稳态生长时Gibbs自由能的变化,运用极值形态选择原理确定二元层片共晶凝固过程中层片间距特征尺度选择准则.理论分析表明,对于给定二元共晶合金,在常规凝固条件下的层片间距选择通常为一有限区间.此外,理论分析还表明,二元层片共晶稳态生长时其特征尺度的选择可以呈现超稳定性,而且在给定的凝固条件下超稳定性只和给定合金系的物性参数有关.将该形态选择准则分别运用于物性参数精确已知的Al-Al2Cu,Sn-Pb和CBr4-C2Cl6合金系,表明计算结果与实验结果相符合.     

Effect of rotating magnetic field on microstructure formation of directionally solidified Sn–1.6Cd peritectic alloy

In order to investigate the effect of rotating magnetic field on the microstructure formation of peritectic alloys, directional solidification experiments of Sn–1.6Cd peritectic alloy have been conducted under different rotating magnetic field conditions. The directional solidification microstructure of Sn–1.6Cd peritectic alloy changes from banded structure to axisymmetric isolated banded structure to axisymmetric oscillatory tree-like banded structure and to single primary phase structure when the magnetic Taylor number of forced-melt flow generated by a rotating magnetic field increases from 0 to 91 to 364 and to 1456. The second and third banded structures are observed in a peritectic alloy for the first time. The results indicate that it is possible to control solidification microstructure and prepare a single primary phase structure by using a rotating magnetic field during directional solidification of peritectic alloys. The experiments show that the effect of forced-melt flow on solute distribution transforms from solute buildup to homogenization with an increase in the magnetic Taylor number. The formation mechanisms of those structures are also discussed.     

High-gradient magnetic field-controlled migration of solutes and particles and their effects on solidification microstructure:A review

We present a review of the principal developments in the evolution and synergism of solute and particle migration in a liquid melt in high-gradient magnetic fields and we also describe their effects on the solidification microstructure of alloys.Diverse areas relevant to various aspects of theory and applications of high-gradient magnetic field-controlled migration of solutes and particles are surveyed. They include introduction, high-gradient magnetic field effects, migration behavior of solute and particles in high-gradient magnetic fields, microstructure evolution induced by high-gradient magnetic fieldcontrolled migrations of solute and particles, and properties of materials modified by high-gradient magnetic field-tailored microstructure. Selected examples of binary and multiphase alloy systems are presented and examined, with the main focus on the correlation between the high-gradient magnetic field-modified migration and the related solidification microstructure evolution. Particular attention is given to the mechanisms responsible for the microstructure evolution induced by highgradient magnetic fields.     

Magnetic domain structure and thermal stabilization of laser treatment zones in soft magnetic materials

A combined effect of laser treatment and introduced fine-grained weakly magnetic impurity Mg–P–B defects on the magnetic structure and physical properties of anisotropic electrotechnical materials has been investigated. Specific features of changes in the type and behavior of the magnetic domain structure under different types of deformation (laser irradiation, scratching, and introduction of interstitial defects) have been revealed. The physical basis and optimum conditions of increase in thermal stability of local laser treatment zones in soft magnetic alloys have been determined. The obtained results open the prospects of decreasing magnetic losses in soft magnetic alloys and producing magnetic materials with a high level of physical and mechanical properties that are more resistant to operating conditions.     

The electronic structure of some transition metal alloys

Thermal neutron scattering experiments have provided detailed information on the distributions of magnetic moment in a number of disordered ferromagnet binary alloys. The general features of these distributions together with saturation magnetization data are discussed and compared with various simple theories. Attention is focused on dilute alloy systems. After an introduction the paper is divided into four sections, the first of which deals with alloys which tend to follow the Slater-Pauling curve. Here a simple Thomas-Fermi treatment due to Friedel suggests that magnetic moment changes, largely confined to the minor constituent (solute) sites, should occur with a sign dependent on the nature of the density of states at the Fermi level in the pure major constituent (solvent). Comparison with experiment shows qualitative agreement except in the case of Fe-based alloys containing transition element solutes from the right of Fe in the periodic table. This discrepancy is examined and an explanation put forward. The next section outlines a discussion of the electronic structure of alloys of transition elements with non-transition metal solutes. The view is taken that the electronic configuration of a solute atom is roughly similar to the configuration found in the pure non-transition metal: it follows that no partially filled d orbitals are expected at solute sites. Use of a simple Thomas-Fermi model based on this assumption indicates that some of the electric screening associated with a non-transition metal solute takes place in the surrounding transition metal slovent. Additional electrons introduced in this way into the solvent occupy mainly d states and cause a reduction in magnetic properties. This reduction together with the total loss of d-state effects from the solute sites themselves can account qualitatively for the changes observed in Ni, Pd and Fe-based alloys with non-transition elements. The fourth section deals with the transition metal alloys which show marked departures from Slater-Pauling behaviour, e.g. NiCr. An explanation for these alloys has been provided by Friedel's bound impurity state model and the mechanism suggested by Comly, Holden and Low to account for the similarity in shape of the magnetic disturbances observed in different systems. The final section discusses ferromagnetic alloys of PdFe and PdCo. The giant moments associated with the Fe and Co solutes result from a widespread polarization of the Pd solvent contiguous to the solute atoms. This polarization can be interpreted with the use of a non-local exchange-enhanced susceptibility function for the Pd host. With increasing solute content this function becomes modified to an extent dependent on the shift of d holes from one spin direction to the other, i.e. on the mean polarization of the Pd.     

Effect of boundary heat flux on solidification in a forced liquid metal flow: a phase-field simulation

A phase-field model coupling with velocity field is employed to study the effect of boundary heat flux on the microstructure formation of a Ni-40.8%Cu alloy with liquid flow during the solidification, and an anti-trapping current is introduced to suppress the solute trapping due to the larger interface width used in simulations than a real solidifying material. The effect of the flow field coupling with boundary heat extractions on the microstructure formation as well as distributions of concentration and temperature fields are analyzed and discussed. The forced liquid flow can significantly affect the heat and solute diffusions, thus influencing morphology formation, concentration and temperature distributions during the solidification. The solute segregation and concentration diffusion are changed by boundary heat extractions, and the morphology, concentration and temperature distributions are significantly influenced by increasing the heat extraction, which relatively makes the effect of liquid flow constrained. By increasing the initial velocity of liquid flow, the lopsided rate of the primary dendrite arm is enlarged and the growth manner of dendrite arms gets changed, and the transition of the microstructure from dendrite to cellular moves to the large heat extraction direction. Therefore, there exists the competition between the heat flux, temperature gradient and forced liquid flow that finally determines the microstructure formation during directional solidification.