Optical characterization of methanol compression-ignition combustion in a heavy-duty engine

In the search for renewable fuels, there are very few candidates as compelling as methanol. It can be derived from refuse material and industrial waste, while the infrastructure exists worldwide to support broad and fast adoption, potentially even as a “drop-in” fuel for existing vehicles with only minor modifications. The most efficient engines currently available are compression-ignition engines, however they often come with high emissions or compromises like the soot-NO_x trade-off. Methanol however, is a low sooting fuel that can potentially be used in such engines despite its high resistance to auto-ignition and reduce emissions while maintaining high engine efficiency. Due to the auto-ignition resistance, few studies of methanol compression-ignition exist and even fewer are conducted in an optically accessible engine. Here, two cases of premixed combustion and two of spray-driven combustion of methanol are studied in a Heavy-Duty optically accessible engine. Ignition and combustion propagation are characterized with a combination of time-resolved natural flame luminosity measurements and single-shot, acetone fuel-tracer, laser induced fluorescence. Additionally, Mie-scattering is used to identify the interaction between liquid spray and ignition sites in spray-driven methanol combustion. Results show that methanol combusts drastically different compared to conventional fuels, especially in spray-driven combustion. The evaporative cooling effect of methanol appears to play a major role in the auto-ignition characteristics of the delivered fuel. Ignition sites appear right at the end of injection when the evaporative cooling effect is withdrawn or at liquid length oscillations where, again the effect is momentarily retracted. To the authors’ knowledge, this has not been documented before.     

Laser metrology — a diagnostic tool in automotive development processes

Laser measurement techniques are widely used in automotive development processes. Applications at Volkswagen are presented where laser metrology works as a diagnostic tool for analysing and optimising complex coupled processes inside and between automotive components and structures such as the reduction of a vehicle's interior or outer acoustic noise, including brake noise, and the combustion analysis for diesel and gasoline engines to further reduce fuel consumption and pollution. Pulsed electronic speckle pattern interferometry (ESPI) and holographic interferometry are used for analysing the knocking behaviour of modern engines and for correct positioning of knocking sensors. Holographic interferometry shows up the vibrational behaviour of brake components and their interaction during braking, and allows optimisation for noise-free brake systems. Scanning laser vibrometry analyses structure-born noise of a whole car body for the optimisation of its interior acoustical behaviour.Modern engine combustion concepts such as in direct-injection (DI) gasoline and diesel engines benefit from laser diagnostic tools which permit deeper insight into the in-cylinder processes such as flow generation, fuel injection and spray formation, atomisation and mixing, ignition and combustion, and formation and reduction of pollutants. The necessary optical access inside a cylinder is realised by so-called ‘transparent engines’ allowing measurements nearly during the whole engine cycle. Measurement techniques and results on double-pulse particle image velocimetry (PIV) with a frequency-doubled YAG laser for in-cylinder flow analysis are presented, as well as Mie-scattering on droplets using a copper vapour laser combined with high-speed filming, and laser-induced fluorescence (LIF) with an excimer laser for spray and fuel vapour analysis.     

Effects of flash boiling injection on in-cylinder spray,mixing and combustion of a spark-ignition direct-injection engine

Higher engine efficiency and ever stringent pollutant emission regulations are considered as the most important challenges for today's automotive industry. Fast evaporation and combustion technique has caused unprecedented attention due to its potential to solve both of the above challenges. Flash boiling, which features a two-phase flow that constantly generates vapor bubbles inside the liquid spray is ideal to achieve fast evaporation and combustion inside direct-injection (DI) gasoline engines. In this study, three spray conditions, including liquid, transitional flash boiling and flare flash boiling spray were studied for comparison under cold start condition in a spark-ignition direct-injection (SIDI) optical gasoline engine. Optical access into the combustion chamber includes a quartz linear and a quartz insert on the piston. In separate experiments, we recorded the crank angle resolved spray morphology using laser scattering technique, and distribution of fuel before ignition employing laser induced fluorescence technology, as well as time-resolved color images of flame with high-speed camera. The spray morphology during the intake stroke shows stronger plume-plume and plume-air interaction under flash boiling condition, as well as smaller penetration. Then around the end of compression (before ignition), the fuel distribution is also shown to be more homogeneous with less cyclic variation under flash boiling. Finally, from the color images of the flame, it was found that with the increase of superheat degree, the diffusion rate of blue flame (generated by excited molecules) is higher, which is considered to be related with the larger fractal dimension of the flame front. Also, the combustion is more complete with less yellow flame under flash boiling.     

基于激光的测量技术在燃烧流场诊断中的应用

分析了工业发动机湍流燃烧场诊断的需求和面临的挑战,介绍了燃烧流场组分浓度、温度和速度等主要参数的激光测量技术,给出了其基本原理、在燃烧场诊断中的应用和国内外研究现状,分析了不同技术的特点及其适用性。简介了多参数综合诊断的作用和进展。对目前诊断和测量存在的主要问题和发展趋势进行了探讨。     

Challenges for turbulent combustion

Turbulent combustion will remain central to the next generation of combustion devices that are likely to employ blends of renewable and fossil fuels, transitioning eventually to electrofuels (also referred to as e-fuels, powerfuels, power-to-x, or synthetics). This paper starts by projecting that the decarbonization process is likely to be very slow as guided by history and by the sheer extent of the current network for fossil fuels, and the cost of its replacement. This transition to renewables will be moderated by the advent of cleaner engines that operate on increasingly cleaner fuel blends. A brief outline of recent developments in combustion modes, such as gasoline compression ignition for reciprocating engines and sequential combustion for gas turbines, is presented. The next two sections of the paper identify two essential areas of development for advancing knowledge of turbulent combustion, namely multi-mode or mixed-mode combustion and soot formation. Multi-mode combustion is common in practical devices and spans the entire range of processes from transient ignition to stable combustion and the formation of pollutants. A range of burners developed to study highly turbulent premixed flames and mixed-mode flames, is presented along with samples of data and an outline of outstanding research issues. Soot formation relevant to electrofuels, such as blends of diesel-oxymethylene ethers, hydrogen-methane or ethylene-ammonia, is also discussed. Mechanisms of soot formation, while significantly improved, remain lacking particularly for heavy fuels and their blends. Other important areas of research, such as spray atomization, turbulent dense spray flames, turbulent fires, and the effects of high pressure, are briefly mentioned. The paper concludes by highlighting the continued need for research in these areas of turbulent combustion to bring predictive capabilities to a level of comprehensive fidelity that enables them to become standard reliable tools for the design and monitoring of future combustors.     

LB simulation on soot combustion in porous media

Although diesel engines have an advantage of low fuel consumption in comparison with gasoline engines, several problems must be solved. One of the major concerns is that diesel exhaust gas has more particle matters (PM) including soot, which are suspected to be linked to human carcinogen. As one of the key technologies, a diesel particulate filter (DPF) has been developed to reduce PM in the after-treatment of exhaust gas. In this study, we conduct lattice Boltzmann (LB) simulation on combustion in porous media. Results show that the combustion reaction is well simulated to observe the decrease of soot attached to the porous wall. This information is indispensable for the better design of DPF, and LB method can be a good tool for combustion simulation in porous media.     

用BOXCARS技术诊断含铝固体燃剂燃烧场

介绍了用单脉冲BOXCARS技术测量含铝固体燃剂燃烧场的温度及氮气的浓度。分析了激光光束质量对CARS信号强度的影响,给出了在燃烧场中取得的单脉冲CARS光谱,并进行了理论拟合,得到了燃烧场的温度及组份浓度数据。在燃烧场中心高5mm处温度值约为2550K,氮气浓度平均为25.5%。测量了燃烧场中不同高度处CARS光谱,给出了燃烧场温度、氮气浓度随高度变化的曲线,对结果进行了分析。     

Autoignition in stratified mixtures for pressure gain combustion

The reliable generation of quasi-homogeneous autoignition inside a combustor fed by a continuous air flow would represent a milestone in realizing pressure gain combustion in gas turbines. In this work, the ignition distribution inside a stratified fuel–air mixture is analyzed. The ability of precise and reproducible injection of a desired fuel profile inside a convecting air flow is verified by applying tunable diode laser absorption spectroscopy in non-reacting measurements. High-speed, static pressure sensors and ionization probes allow for simultaneous detection of the flame and pressure rise at several axial positions in reactive measurements with dimethyl ether as fuel. A second, exchangeable combustion tube enables optical observation of OH* intensity in combination with pressure measurements. Experiments with three arbitrary fuel profiles show a set of ignition distributions that vary in shape, homogeneity, and the number of simultaneous autoignition events. Although the measurements show notable variation, a significant and reproducible influence of the fuel injection on the ignition distribution is observed. Results show that uniform autoignition leads to a coupling of the reaction front with the pressure rise and, therefore, induces a greater aerodynamic constraint than non-uniform ignition distributions, which are dominated by propagating deflagration fronts.     

A comparative study on partially premixed combustion (PPC) and reactivity controlled compression ignition (RCCI) in an optical engine

Partially premixed combustion (PPC) and reactivity controlled compression ignition (RCCI) are two new combustion modes in compression-ignition (CI) engines. However, the detailed in-cylinder ignition and flame development process in these two CI modes were not clearly understood. In the present study, firstly, the fuel stratification, ignition and flame development in PPC and RCCI were comparatively studied on a light-duty optical engine using multiple optical diagnostic techniques. The overall fuel reactivity (PRF number) and concentration (fuel-air equivalence ratio) were kept at 70 and 0.77 for both modes, respectively. Iso-octane and n-heptane were separately used in the port-injection (PI) and direct-injection (DI) for RCCI, while PRF70 fuel was introduced through direct-injection (DI) for PPC. The DI timing for both modes was fixed at –25°CA ATDC. Secondly, the combustion characteristics of PPC and RCCI with more premixed charge were explored by increasing the PI mass fraction for RCCI and using the split DI strategy for PPC. In the first part, results show that RCCI has shorter ignition delay than PPC due to the fuel reactivity stratification. The natural flame luminosity, formaldehyde and OH PLIF images prove that the flame front propagation in the early stage of PPC can be seen, while there is no distinct flame front propagation in RCCI. In the second part, the higher premixed ratio results in more auto-ignition sites and faster combustion rate for PPC. However, the higher premixed ratio reduces the combustion rate in RCCI mode and the flame front propagation can be clearly seen, the flame speed of which is similar to that in spark ignition engines but lower than that in PPC. It can be concluded that the ratio of flame front propagation and auto-ignition in RCCI and PPC can be modulated by the control over the fuel stratification degree through different fuel-injection strategies.     

单脉冲BOXCARS技术在瞬态燃烧场测温中的应用

 用单脉冲交叉相干反斯托克斯喇曼散射技术测量了两种不同固体燃剂的瞬态燃烧场的温度。对燃烧场进行了优化，给出了在燃烧场中取得的部分典型单脉冲CARS光谱及其理论拟合结果，得到了燃烧场的温度及其随高度的分布；稳定燃烧时两种燃剂燃烧场的温度基本保持不变，平均值分别为2 260，2 090K；测量了实验的纵向空间分辨率。结果表明，BOXCARS技术能较好地完成复杂的瞬态燃烧场温度的测量工作。     

Methodological specifics of the study of micro HPP based on internal combustion engines with air cooling and cogeneration

The article considers some aspects of the research methodology of micro heat power plants based on internal combustion engines with air cooling and cogeneration based on energy balance equations and the laws of heat transfer. The research is conducted for such a setup based on the Hitachi internal combustion engine with 2.4 kW capacity. It has shown the efficiency of cogeneration use in the form of useful heat flow from air, cooling the cylinder head, with its further heating by utilizing the heat of flue gases in an additional plate heat exchanger. It has been shown that the cogeneration can save fuel costs 3–10 times compared with heat guns, depending on the duration of the setup use.     

Flame kernel characterization of laser ignition of natural gas–air mixture in a constant volume combustion chamber

In this paper, laser-induced ignition was investigated for compressed natural gas–air mixtures. Experiments were performed in a constant volume combustion chamber, which simulate end of the compression stroke conditions of a SI engine. This chamber simulates the engine combustion chamber conditions except turbulence of air–fuel mixture. It has four optical windows at diametrically opposite locations, which are used for laser ignition and optical diagnostics simultaneously. All experiments were conducted at 10 bar chamber pressure and 373 K chamber temperature. Initial stage of combustion phenomena was visualized by employing Shadowgraphy technique using a high speed CMOS camera. Flame kernel development of the combustible fuel–air mixture was investigated under different relative air–fuel ratios (λ=1.2?1.7) and the images were interrogated for temporal propagation of flame front. Pressure-time history inside the combustion chamber was recorded and analyzed. This data is useful in characterizing the laser ignition of natural gas–air mixture and can be used in developing an appropriate laser ignition system for commercial use in SI engines.     

Laser-assisted homogeneous charge ignition in a constant volume combustion chamber

Homogeneous charge compression ignition (HCCI) is a very promising future combustion concept for internal combustion engines. There are several technical difficulties associated with this concept, and precisely controlling the start of auto-ignition is the most prominent of them. In this paper, a novel concept to control the start of auto-ignition is presented. The concept is based on the fact that most HCCI engines are operated with high exhaust gas recirculation (EGR) rates in order to slow-down the fast combustion processes. Recirculated exhaust gas contains combustion products including moisture, which has a relative peak of the absorption coefficient around 3 μm. These water molecules absorb the incident erbium laser radiations (λ=2.79 μm) and get heated up to expedite ignition. In the present experimental work, auto-ignition conditions are locally attained in an experimental constant volume combustion chamber under simulated EGR conditions. Taking advantage of this feature, the time when the mixture is thought to “auto-ignite” could be adjusted/controlled by the laser pulse width optimisation, followed by its resonant absorption by water molecules present in recirculated exhaust gas.     

Experimental characterization of spark ignited ammonia combustion under elevated oxygen concentrations

Due to its nature as a carbon free fuel and carrying hydrogen energy ammonia has received a lot of attention recently to be used as an alternative to fossil fuel in gas turbine and internal combustion engines. However, several barriers such as long ignition delay, slow flame speed, and low reactivity need to be overcome before its practical applications in engines. One potential approach to improve the ignition can be achieved by using oxygen enriched combustion. In this study, oxygen-enriched combustion of ammonia is tested in a constant volume combustion chamber to understand its combustion characteristics like flame velocity and heat release rates. With the help of high speed Schlieren imaging, an ammonia-oxygen flame is studied inside the combustion chamber. The influence of a wide range of oxygen concentrations from 15 to 40% are tested along with equivalence ratios ranging from 0.9 to 1.15. Ammonia when ignited at an oxygen concentration of 40% with an equivalence ratio of $\varphi =$ 1.1 at 10 bar has a maximum flame velocity of 112.7 cm/s. Reduced oxygen concentration also negatively affects the flame velocity, introducing instabilities and causing the flame to develop asymmetrically due to buoyancy effects inside the combustion chamber. Heat release rate (HRR) curves show that increasing the oxygen concentration from 21 to 35% of the mixture can help reduce the ignition delays. Peak HRR data shows increased sensitivity to air fuel ratios with increased oxygen concentrations in the ambient gas. HRR also shows an overall positive dependence on the oxygen concentration in the ambient gas.     

纹影技术在直喷式柴油机燃烧过程研究中的应用

本文叙述了作者所设计建立的高速纹影摄影光路系统,给出了利用该系统所拍摄的纹影照片,并通过照片简单分析了柴油机缸内的喷雾和燃烧过程。结果表明,纹影技术是研究发动机缸内空气运动和喷雾燃烧过程的有效手段。     

A study of ignition and combustion of liquid hydrocarbon droplets in premixed fuel/air mixtures in a rapid compression machine

The combustion of two fuels with disparate reactivity such as natural gas and diesel in internal combustion engines has been demonstrated as a means to increase efficiency, reduce fuel costs and reduce pollutant formation in comparison to traditional diesel or spark-ignited engines. However, dual fuel engines are constrained by the onset of uncontrolled fast combustion (i.e., engine knock) as well as incomplete combustion, which can result in high unburned hydrocarbon emissions. To study the fundamental combustion processes of ignition and flame propagation in dual fuel engines, a new method has been developed to inject single isolated liquid hydrocarbon droplets into premixed methane/air mixtures at elevated temperatures and pressures. An opposed-piston rapid compression machine was used in combination with a newly developed piezoelectric droplet injection system that is capable of injecting single liquid hydrocarbon droplets along the stagnation plane of the combustion chamber. A high-speed Schlieren optical system was used for imaging the combustion process in the chamber. Experiments were conducted by injecting diesel droplet of various diameters (50 µm < d_o < 400 µm), into methane/air mixtures with varying equivalence ratios (0 < ϕ < 1.2) over a range of compressed temperatures (700 K < T_c < 940 K). Multiple autoignition modes was observed in the vicinity of the liquid droplets, which were followed by transition to propagating premixed flames. A computational model was developed with CONVERGE™, which uses a 141 species dual-fuel chemical kinetic mechanism for the gas phase along with a transient, analytical droplet evaporation model to define the boundary conditions at the droplet surface. The simulations capture each of the different ignition modes in the vicinity of the injected spherical diesel droplet, along with bifurcation of the ignition event into a propagating, premixed methane/air flame and a stationary diesel/air diffusion flame.     

自发喇曼散射技术对燃烧场的诊断

 介绍了利用Nd:YAG激光的三倍频激发自发振动喇曼散射技术对燃烧场的诊断及相关的实验原理，测量了不同配比条件下的CH₄-air预混火焰内的主要组分(N₂，O₂，H₂O，CH₄)及其相对浓度；并分别用分子浓度测温法和斯托克斯谱与反斯托克斯谱强度比法测量了火焰的温度；还对该技术测温、测浓度的不确定度进行了分析。将该技术应用到对复杂的固体燃剂燃烧场的诊断，取得了燃烧场中几种主要燃烧组分（N₂，H₂CO，CH₄，H₂O）的喇曼光谱，以及这些组分在燃烧过程中的变化信息。     

LES/FGM investigation of ignition and flame structure in a gasoline partially premixed combustion engine

This paper presents a joint numerical and experimental study of the ignition process and flame structures in a gasoline partially premixed combustion (PPC) engine. The numerical simulation is based on a five-dimension Flamelet-Generated Manifold (5D-FGM) tabulation approach and large eddy simulation (LES). The spray and combustion process in an optical PPC engine fueled with a primary reference fuel (70% iso-octane, 30% n-heptane by volume) are investigated using the combustion model along with laser diagnostic experiments. Different combustion modes, as well as the dominant chemical species and elementary reactions involved in the PPC engines, are identified and visualized using Chemical Explosive Mode Analysis (CEMA). The results from the LES-FGM model agree well with the experiments regarding the onset of ignition, peak heat release rate and in-cylinder pressure. The LES-FGM model performs even better than a finite-rate chemistry model that integrates the full-set of chemical kinetic mechanism in the simulation, given that the FGM model is computationally more efficient. The results show that the ignition mode plays a dominant role in the entire combustion process. The diffusion flame mode is identified in a thin layer between the ultra fuel-lean unburned mixture and the hot burned gas region that contains combustion intermediates such as CO. The diffusion flame mode contributes to a maximum of 27% of the total heat release in the later stage of combustion, and it becomes vital for the oxidation of relatively fuel-lean mixtures.     

Two-dimensional visualization of liquid layers on transparent walls

A new two-dimensional visualization technique based on laser-induced fluorescence for investigation of liquid-fuel films on transparent walls was applied in an SI engine. For optical access the upper part of the engine cylinder is replaced with a quartz ring. An UV laser beam is coupled into the ring, forcing total reflection at quartz-air interfaces. Because of the similar indices of refraction of quartz and fuel, laser light penetrates into the liquid. The corresponding fluorescence signal visualizes areas where wall film is present. It is shown that the technique is an excellent tool for investigation of wall-film development in combustion engines.     

Effect of flash boiling injection on combustion and PN emissions of DISI optical engine fueled with butanol isomers/TPRF blends

Direct injection spark ignition (DISI) engines have been widely used in passenger cars due to their lower fuel consumption, better controllability, and high efficiency. However, DISI engines are suffering from wall wetting, imperfect mixture formation, excess soot emissions, and cyclic variations. Applying a new fuel atomization technique and using biofuels with their distinctive properties can potentially aid in improving DISI engines. In this research, the effects of isobutanol and 2-butanol and their blends with Toluene Primary Reference Fuel (TPRF) on spray characteristics, DISI engine combustion, and particle number (PN) emissions are investigated for conditions with and without flash boiling of the injected fuel. Spray characteristics are investigated using a constant volume chamber. Then, the combustion, flame propagation, and PN emissions are examined using an optical DISI engine. The fuel temperature is set to 298 K and 453 K for liquid injection and flash boiling injection, respectively. The tested blending ratio is 30 vol% butanol isomers and 70 vol% TPRF. The results of the spray test reveal that liquid fuel plumes are distinctly observed, and butanol blends show a slightly wider spray angle with lower penetration length compared to TPRF. However, under flash boiling injection, the sprays collapse towards the injector axis, forming a more extended single central vapor jet due to the plumes' interaction. Meanwhile, butanol blends yield a narrow spray angle with more extended penetration compared to TPRF. The flame visualization test shows that the flash boiling injection reduced yellow flames compared to liquid fuel injection, reflecting the improvements in mixture formation. Thus, improvements were noted in the heat release and PN emissions. Butanol addition reduced the PN emissions by 43% under regular liquid injection. Flash boiling injection provided an additional 25% reduction in PN emissions.