Molecular composites in thermosets

The synthesis of molecular composites where rigid polymer molecules are reinforcing elements in a thermoset bisimide matrix has been investigated. The approach has been designed to avoid phase separation by selecting systems where reaction of amine-terminated rigid and semiflexible oligomers with maleimide unsaturation occurs prior to crosslinking of the thermoset. This objective has been met for some compositions. The concentration and molecular weight of the rigid oligomers have been varied. The structure of the reinforcing polymer, the reactivity of the maleimide and the conditions for composite synthesis are variables of critical importance, and further work must determine the promise and limitations of this approach.     

A review on plant fiber reinforced thermoset polymers for structural and frictional composites

In recent past years, utilization of synthetic materials has become a matter of immense concern due to increasing environmental awareness in terms of safety, sustainability and maintaining ecological balance. A substantial amount of work has been carried out on various aspects of plant based natural fiber reinforced thermoset polymer composite materials due to their numerous inherent properties like high specific strength, low cost and degradability. Current issues and challenges associated with mechanical and tribological properties of only plant based natural fiber reinforced thermoset composites have been highlighted in the present study. Various factors influencing mechanical and tribological characteristics have been discussed keeping the focus on plant fiber reinforced thermoset composites. A detailed discussion on mechanical (tensile, compressive, flexural, impact strength) and tribological properties (friction and specific wear rate) have been reported. Interfacial adhesion was found to be a dominating factor with respect to mechanical and tribological properties. Wear and frictional characteristics of plant fiber based thermoset composites can be controlled using suitable fillers and reinforcement orientation. A discussion on interfacial adhesion and its effect on composite performance have also been included.     

Chemical structure evolution of acrylic-melamine thermoset upon photo-ageing

This article reports a study of the influence of UV light irradiation in the presence of oxygen on both the chemical structure evolution and mechanical properties of an acrylic-melamine (AM) thermoset. Photo-oxidation of the thermoset was investigated by several techniques, such as IR spectroscopy, DMA, headspace-SPME and atomic force microscopy (AFM). The measurements by infrared spectroscopy combined with gas analysis allowed us to elucidate details of the reaction mechanisms that are difficult to detect by only spectroscopic measurements. This approach was used to probe mechanistic aspects of the photo-oxidation of acrylic-melamine (AM) thermoset and was completed by dynamic-mechanical measurements combined with AFM and micro-hardness measurements, which revealed the effect of photo-oxidation on the mechanical properties of the thermoset.     

Analytical estimates of front velocity in the frontal polymerization of thermoset polymers and composites

This note presents approximate analytical expressions for the velocity of the self-propagating reaction front in the frontal polymerization of thermoset polymers and composites. Prior estimates available in the literature for the front velocity have been limited by their applicability to simple reaction kinetics. The improved estimates provided in this work are shown to be applicable to complex reaction kinetics encountered in the frontal polymerization of neat thermoset polymers or fiber-reinforced polymer-matrix composites with a wide range of polymer chemistries, including dicyclopentadiene, cyclooctadiene, acrylates, and epoxies. They are also shown to be applicable to wide range of values of the initial temperature and initial degree of cure of the resin, and of the volume fraction of the reinforcing phase.     

Photo-oxidation of acrylic-urethane thermoset networks. Relating materials properties to changes of chemical structure

Acrylic-urethane thermoset photo-ageing was investigated by various techniques including IR spectroscopy, dynamic-mechanical thermal analysis (DMTA), and micro-hardness testing. These results were used to identify the sites at which the chain oxidation reaction is initiated and the main pathways through which the degradation reaction proceeds. The chemical modifications induced by photo-ageing were qualitatively and quantitatively correlated with the modifications observed in the architecture and mechanical properties of the thermoset network. The results of this work also allow for the development of a quantitative kinetic model based on the identified mechanisms and a multi-scale approach from the molecular to the macroscopic level, which highlights the effect of the changes of the chemical structure on the modification of the macromolecule arrangement and thus on the mechanical properties. Finally, the impact of stabilisers on material ageing was studied.     

Sisal chemically modified with lignins: Correlation between fibers and phenolic composites properties

Sisal fibers have been chemically modified by reaction with lignins, extracted from sugarcane bagasse and Pinus-type wood and then hydroxymethylated, to increase adhesion in resol-type phenolic thermoset matrices. Inverse gas chromatography (IGC) results showed that acidic sites predominate for unmodified/modified sisal fibers and for phenolic thermoset, indicating that the phenolic matrix has properties that favor the interaction with sisal fibers. The IGC results also showed that the phenolic thermoset has a dispersive component closer to those of the modified fibers suggesting that thermoset interactions with the less polar modified fibers are favored. Surface SEM images of the modified fibers showed that the fiber bundle deaggregation increased after the treatment, making the interfibrillar structure less dense in comparison with that of unmodified fibers, which increased the contact area and encouraged microbial biodegradation in simulated soil. Water diffusion was observed to be faster for composites reinforced with modified fibers, since the phenolic resin penetrated better into modified fibers, thereby blocking water passage through their channels. Overall, composites' properties showed that modified fibers promote a significant reduction in the hydrophilic character, and consequently of the reinforced composite without a major effect on impact strength and with increased storage modulus.     

Effect of stoichiometry and diffusion on an epoxy/amine reaction mechanism

The bulk phase kinetics of an epoxy (DGEBA) /amine (DDS) thermoset have been studied using DSC, FTIR, and ¹³C-NMR. In the absence of catalyst, the reaction was found to involve a main exothermic reaction between epoxide and amine hydrogen and a side reaction between tertiary amine formed in the main reaction and epoxide. The main reaction was exothermic while the side reaction had no discernable exotherm. Etherification did not occur to any significant extent. Since only the main reaction is exothermic, DSC was very useful for studying the main reaction kinetics. FTIR was used for determining whether epoxide and amine hydrogen were consumed at different rates as a way of following the side reaction. An IR band previously unused by other investigators was used to monitor the amine hydrogen concentration. NMR confirmed the above mechanism by identifying the formation of a quaternary ammonium ion/alkoxide ion pair as a reaction product of tertiary amine and epoxide. This mechanism has been successfully fit to a rate law valid over the entire extent of reaction. The rate constant for the epoxy/amine addition reaction was found to depend on hydroxide concentration (extent), reaction temperature, and glass transition temperature and included contributions from uncatalyzed and autocatalyzed parts. The side reaction (quaternary ammonium ion formation) formed weak bonds which did not affect the overall system T_g. Both reactions were second order. The rate constants for the main reaction first increase with increasing extent due to autocatalysis by hydroxide before decreasing due to the diffusion limit caused by gelation and vitrification. © 1995 John Wiley & Sons, Inc.     

QSPR generalization of activity coefficient models for predicting vapor–liquid equilibrium behavior

Multiphase equilibrium calculations are an integral part of the design and optimization of numerous chemical processes. Several accurate experimental techniques have been developed for measuring phase equilibrium data. However, experimental techniques are time consuming and costly. Hence, a need exists for reliable thermodynamic models capable of giving a priori predictions of the phase behavior of diverse systems in the absence of experimental data.     

A new strategy to characterize the extent of reaction of thermoset elastomers

A new method for determining the extent of reaction of thermoset elastomers was developed based on equilibrium swelling and dynamic mechanical analysis (DMA). The extent of reaction was defined based on the molecular weight between crosslinks (M_c) of a polymer sample in relation to M_c at the onset of gelation and at complete reaction. The molecular weight between crosslinks was measured using equilibrium swelling, whereas rheology and DMA were used to determine the exact point of gelation and reaction completion, respectively. The extent of reaction of poly(1,8‐octanediol‐co‐citrate) at various polymerization conditions was investigated and this method was used to study the relationship between mechanical properties, molecular weight between crosslinks, and extent of reaction. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 1318–1328, 2008     

Modelling the effect of moisture absorption on the thermomechanical relaxation spectra for thermoset/thermoplastic resin blends

The principles of molecular modelling have been combined with Group Interaction Modelling (GIM) for the prediction of properties of thermoset/thermoplastic resins. The glass transition temperature of the systems was modelled and thermomechanical properties of epoxy resin polyether sulphone blends were discussed. As a result a full envelope of Dynamic Mechanical Thermal Analysis Relaxation (DMTA) curve for wet and dry material was predicted. Differential Scanning Calorimetry (DSC) and DMTA experimental methods were used to validate the modelling results.     

Blends of a new thermoplastic in a thermoset epoxy matrix

Properties of thermoplastic modified epoxy network have been studied. The particularity of this work is the use of new thermoplastic epoxies whose structure is close to the final matrix. Blends of thermoset epoxy (Diglycidyl Ether of Bisphenol A/4-4′ methylenebis [3-chloro 2,6-diethylaniline]) with a thermoplastic content from 5 to 40%w have been realised. Initial miscibility in the thermoset precursors shows an UCST behaviour with a maximal value near 130°C for a thermoplastic content of 10%. Due to the presence of tertiary amine and pendant hydroxyl groups on the thermoplastic backbone, epoxy amine reactions are faster than for the neat system but the thermoplastic seems not to have reacted with the thermoset network. The final blends are transparent but toughening increase is rather low.     

A Review on the Potential and Limitations of Recyclable Thermosets for Structural Applications

Abstract

The outstanding performance of conventional thermosets arising from their covalently cross-linked networks directly results in a limited recyclability. The available commercial or close-to-commercial techniques facing this challenge can be divided into mechanical, thermal, and chemical processing. However, these methods typically require a high energy input and do not take the recycling of the thermoset matrix itself into account. Rather, they focus on retrieving the more valuable fibers, fillers, or substrates. To increase the circularity of thermoset products, many academic studies report potential solutions which require a reduced energy input by using degradable linkages or dynamic covalent bonds. However, the majority of these studies have limited potential for industrial implementation. This review aims to bridge the gap between the industrial and academic developments by focusing on those which are most relevant from a technological, sustainable and economic point of view. An overview is given of currently used approaches for the recycling of thermoset materials, the development of novel inherently recyclable thermosets and examples of possible applications that could reach the market in the near future.     

Determination of gel and vitrification times of thermoset curing process by means of TMA, DMTA and DSC techniques

In the present work, gelation and vitrification experimental data are obtained by TMA and DMTA techniques using the same thermoset based on an epoxy-amine system. The results show that the times obtained are not equivalent and depend on the technique used. An attempt has been made to compare both determinations using the degree of cure obtained by means of DSC technique. The principal conclusion that we want to emphasize is that it is the conversion degree and not the time of the phenomenological changes that take place during cure, that is the link to connect and interrelate the results obtained with different techniques. A method is also described for constructing the TTT diagram with only DSC and TMA or DMTA data.     

Monte Carlo calculations on unimolecular reactions,energy transfer,and IR-multiphoton decomposition

Monte Carlo techniques are described for stochastic calculations involving energy transfer, unimolecular reactions, and IR-multiphoton decomposition; all of these phenomena can be simulated using the same computer code. The details of the model are presented along with the following example calculations: (1) weak collision energy-transfer following photoactivation, (2) chemical activation unimolecular reactions with multiple reaction pathways, (3) incubation times in shock-tube experiments on systems with multiple reaction pathways, and (4) IR-multiphoton absorption and decomposition in collisional environments. The model uses a modular approach that permits application to numerous experimental systems.     

Effects of solute-solvent interactions on electronic spectra: a predictive analysis

Ultraviolet-visible and fluorescence spectra have long been utilized for qualitative and quantitative purposes despite numerous complicating factors. In this study, anthracene, 1-naphthol, and 9-acetylanthracene are used as model systems to distinguish solventinduced effects via multiple regression techniques. The ability to predict changes in spectral peak locations and quantum efficiencies arising from solute—solvent interactions is critical to the development of a versatile computer-searchable library of electronic spectra.     

Viscoelastic characterization of phenolic resin–carbon fiber composite degradation process

Viscoelastic characteristics of cured phenolic resin–carbon fiber composite materials were investigated through glass transition and degradation reaction processes in the high‐temperature region up to 400°C. A typical glass transition of the crosslinked thermoset polymer was followed by irreversible degradation reactions, which were exhibited by the increasing storage modulus and loss modulus peak. A degradation master curve was constructed by using the vertical and horizontal shift factors, both of which complied well with the Arrhenius equation in light of the kinetic expression of degradation rate constants. Using an analogy to the Havriliak–Negami equation in dielectric relaxation phenomena, a viscoelastic modeling methodology was developed to characterize the frequency‐ and temperature‐dependent complex moduli of the degrading thermoset polymer composite systems. The temperature‐dependent relaxation time of the degrading composites was determined in a continuous fashion and showed a minimum relaxation time between the glass transition and degradation reaction regions. The capability of the developed modeling methodology was demonstrated by describing the complex behavior of the viscoelastic complex moduli of reacting phenolic resin composite systems. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 907–918, 1999     

Transport properties of thermoplastic/thermoset blends

Gas transport properties are reported for two series of films prepared from initially miscible thermoplastic/thermoset blends, respectively, polystyrene PS/thermoset and poly(2,6 dimethyl 1,4 phenylene oxide) PPE/thermoset blends. The thermoplastic contents are such that in both cases, after the phase separation, the continuous phase is the thermoplastic‐rich phase and scanning electron microscopic photomicrographs clearly evidenced the dispersion of thermoset‐rich nodules in the continuous thermoplastic‐rich phase with a more tortuous morphology in the case of PPE based films. Permeability measurements were made for O₂ and CO₂ at 20°C and a reduction in permeability coefficients was observed with increased thermoset content. Analysis using Maxwell law suggests that for all thermoplastic/thermoset blends, the thermoset particles can be considered as impermeable to gas and that the diffusion takes place in the continuous phase. In the case of PPE based films, the higher decrease of permeability than that predicted by the law has been related to the morphology of the blends and thus the tortuosity and to a partial miscibility of the thermoset in the thermoplastic. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 473–483, 1999     

Kinetics and Morphology of an Epoxy Resin Modified with PEO-PPO-PEO Block Copolymers

Block copolymers are a special class of polymers having the ability to self-assemble into nanoscale ordered structures which depend on molecular composition of the blocks. With the aim of studying the influence of copolymer composition, the kinetics of a 4,4′-diaminodiphenylmethane-cured diglycidyl ether of bisphenol-A (DGEBA) epoxy system modified with a PEO-PPO-PEO block copolymers has been investigated by differential scanning calorimetry (DSC) and Fourier transform infrared spectroscopy (FTIR), taking into account the relation between blocks in the copolymer as well as different copolymer contents. DSC results show that the rate of cure reaction decreases when the copolymer is added, which can be attributed to the interaction between the hidroxyl groups of the growing epoxy thermoset and the ether groups of the block copolymer observed by FTIR. The experimental results obtained have been related to the morphologies observed by atomic force microscopy (AFM).     

Local studies of photoelectrochemical reactions at nanostructured oxides

The conversion of photon energy to chemical energy and vice versa requires the close arrangement of absorber/emitters and (electro)chemical reactions sites. This review considers local measurement techniques aiding in the design of efficient oxide systems for the utilization of light as energy source and as efficient detection principle. Artificial photoelectrochemical systems are often build on oxides as they are abundant and have semiconducting properties. However, no single oxide fulfills all requirements for an efficient conversion of sunlight to chemical energy and thus complex oxides are explored. These oxides might be obtained by doping oxides with other metal cations or by combining different oxides for absorbance and catalyzing the desired reaction, mainly water splitting. Due to the enormous amount of possible combinations combinatorial search for new material systems has been pursued and accelerated around the world making use of local photoelectrochemical characterization techniques in the screening step. Local detection schemes based on scanning electrochemical microscopy and scanning electrochemical cell microscopy also provide details about the kinetics for heterogeneous charge transfer and the release of soluble reaction products. During the recent years the scanning probe methods have been complemented by local detection of fluorescent reaction products that are formed by heterogeneous electron transfer reactions from and non-fluorescent precursor molecules. Such detection is possible with single molecule sensitivity and spatial resolution exceeding the diffraction limit (superresolution). Such approaches enabled the discovery of population within ensembles of metal oxide nanoparticles that are distinguished by the location and reactivity of their reaction sites. Optical techniques for measuring Faradaic currents hold great promise for the measurement of very low currents beyond the study of photoelectrochemistry of metal oxides.     

Qualitative and quantitative analysis of a thermoset polymer, poly(benzoxazine), by pyrolysis-gas chromatography

The chemical composition of a poly(benzoxazine) thermoset polymer (a copolymer of bisphenol-A benzoxazine and tert.-butylphenol benzoxazine) has been studied by pyrolysis-gas chromatography (Py-GC). Major pyrolysates have been identified and the possible degradation pathways have been investigated. A specific pyrolysate was identified for quantitative analysis after carefully proving the linear relationship between the pyrolysate signal intensity and monomer concentration over a wide range of compositions. A method to determine the concentration of the monomer that potentially acts as a cross-linking unit has been developed. In this study, Py-GC was shown to be an excellent analytical technique for the qualitative and quantitative analysis of thermoset polymers.