Mechanical properties of films from polymer latices

The mechanical behavior of latex films is governed by their macromolecular nature as well as by their origin from particles dispersed in an aqueous medium. When monomers of different polarity are copolymerized in emulsion copolymerization, a heterogeneous distribution of the polar groups in the latex and the film can occur, owing to the different water solubilities of the comonomers. Films from these latices in many cases show a two-phase morphology, first, consisting of the main polymer within the particles and, second, a phase which is concentrated in the interphase between the original particles and which has a strong influence on the mechanical properties of the films. Films from latices with crosslinked particles behave like homogeneous networks in the linear viscoelastic range, i.e. at small strains. Structured networks are found when latex films are interparticularly crosslinked during or after film formation, e.g. by polar bifunctional monomers or metal salts. Tensile tests of films show that the mechanical strength of latex films develops in the last stage of film formation by interdiffusion and entaglement formation across particle boundaries.     

New approach to the measurement of polymer photooxidation

In an attempt to eradicate many of the problems associated with outdoor and accelerated testing of polymeric formulations, an apparatus was constructed for the sensitive measurement of oxygen uptake into a polymer during its incipient stages of photooxidation. The photooxidation curves of certain HDPE and LDPE formulations demonstrate a first order asymptotic approach to a limiting value which corresponds to the initial number of reactive centers that are available in the material for oxygen attack. An equation for oxygen uptake as a function of time is derived which incorporates the asymptotic value together with a constant whose value reflects the rate at which the asymptote is approached. These parameters are used to calculate the value of the initial quantum yield for oxygen uptake, a quantity which is indicative of the relative photostability of a given formulation. The kinetics parameters obtained from analyses of certain photooxidative curves confirm that the initial rate of photooxidation is proportional to the concentration of polymer hydroperoxide species which are present in the material as a result of oxidation during processing. The removal of these by thermal treatment of the material in an inert atmosphere results in the appearance of an induction period in the photooxidative profile. The experimental results suggest that this method of determining and interpreting photooxidative curves has certain potential for assessing the relative photostabilities of polymeric formulations.     

Glass transition and film formation of VeoVa/vinyl acetate latices; role of water and co-solvents

The physical forces causing deformation of latex particles during the film formation process have been witley studied. However, the forces resisting particle deformation are still poorly characterized. It is clear that the extent of particle deformation is dependent on the viscoelastic nature of the polymer. In an emulsion, the latex particles will normally contain water, surfactants and “free” monomers which lead to plasticization of the polymer. Although this effect has been recognized, so far it has been studied only on films that had been dried and then partially or completely swollen by water. In this work, plasticization of the emulsion polymers by water and co-solvent has been quantified via differential scanning calorimetry investigation directly on the aqueous latex dispersions. More specifically, the plasticizing effect of water on VeoVa/vinyl acetate copolymer latices and its influence on minimum film-forming temperature (MFFT) has been studied. A linear correlation has been found between T_g and MFFT for the wet latices. This new direct method should help to improve our understanding of the forces resisting latex film formation. Additionally, the homogeneous distribution of the hydrophobic and hydrophilic monomers (VeoVa and vinyl acetate respectively) in the latex particles was verified via a ¹³C-NMR (nuclear magnetic resonance) study performed directly on the latices. This study confirmed that no significant core/shell type of morphology had influenced latex film formation.     

The role of humidity in the photooxidation of acrylic melamine coatings

Predicting the weatherability of acrylic melamine coatings commonly used as enamel clearcoats requires a detailed understanding of each of the factors that influence photooxidation kinetics. Previous work¹ has shown that the photooxidation rate in coatings can be written as the following function of hydroperoxide concentration: photooxidation rate = K[YOOH] + M. The existence of a measurable photooxidation rate in the absence of hydroperoxide (i.e. a non-zero value of the intercept, M) has been observed only in melamine crosslinked coatings. It has also been observed that the photooxidation rate in acrylic melamine coatings increases with increasing humidity. In contrast, for urethane crosslinked coatings the value of M is zero, and the photooxidation rate is independent of humidity. In this paper, infrared spectroscopic measurements of functional group changes (e.g. carbonyl growth and crosslink scission) are used to measure photooxidation rates in acrylic melamine coatings during UV exposures at different humidities. Comparisons of these rates to measured hydroperoxide concentrations for the same coatings and exposures reveal that the increase in photooxidation rate with humidity is due to the fact that the intercept M increases with increasing humidity. Since the intercept is zero under dry conditions, the chemical reactions responsible for the intercept in melamine crosslinked coatings must involve both UV light and moisture. These results confirm the importance of accurately controlling the humidity during UV exposure for predicting the weatherability of melamine crosslinked coatings.     

Rheology of acrylic latices as a function of carboxyl neutralization

Latexes based on acrylic acid, acrylamide, ethyl methacrylate, and ethyl acrylate were synthesized via emulsion polymerization with different monomer compositions. The resultant latices were thickened with different molar ratios of NaOH to acrylic acid and were analyzed in terms of acid-basis titrimetry, turbidimetry, rheology, and tensiometry. Titrimetry, turbidimetry and rheometry were used to analyze factors such as carboxyl group availability and particle solubilization, tensiometry monitoring the influence of carboxyl neutralization on polymer-surfactant interactions. For the acrylic acid content used in this work (20 wt%), the results indicated that as carboxyl groups distribution became more homogeneous, the process of latex thickening became more effective.     

硅氧烷乳液聚合过程中大颗粒形成机理的研究Ⅱ．聚硅氧烷乳液的耐酸碱稳定性

研究了阴离子型与阳离子型聚硅氧烷乳液的耐酸碱稳定性。发现阴离子型乳液对酸碱都相当稳定，在乳液制备过程中，酸性催化剂不会引起乳液颗粒的凝聚；而阳离子型乳液的耐酸碱稳定性较差，尤其是引起乳液颗粒慢速凝聚的碱浓度下限值很低，碱是制备阳离子型乳液的催化剂，碱引起乳液颗粒的慢速凝聚是阳离子型乳液中大颗粒形成的主要原因。在乳液聚合过程中所发生的相当部分的乳化剂从水相向有机硅相的转移也是影响阳离子型乳液稳定性的一个重要因素。     

Ion exchange in carboxylated latices — AUC studies using sedimentation and density gradient techniques

Crosslinked highly carboxylated acrylic latices with narrow particle size distributions were prepared by emulsion polymerization and characterized carefully by different AUC techniques (particle size distributions and particle density measurements). The acid form of those latices was neutralized with metal oxides like MgO, CaO, ZnO, or PbO in order to obtain the corresponding salt form of the latices which again were characterized carefully. The kinetics of the ion exchange between latex particles were studied by mixing, for example, the acid and the salt form of the latices monitoring the density distribution of the latex particles by density gradient ultracentrifugation. With all latices the hydrogen-metal ion exchange tends to be a complete one provided this process is given a sufficiently long exchange time. Theoretical models are provided which yield a qualitative explanation of the experimental data.     

Electrosteric stability of styrene/acrylic acid copolymer latices under emulsion polymerization reaction conditions

Acrylic acid (AA) is used in many emulsion polymerization formulations to improve the colloidal stability during and after the production of latex products. Theoretically, the improved stability originates from electrostatic repulsion complemented with steric repulsion. The objective of this work was to study the contribution of AA to the colloidal stability of polystyrene and styrene/AA copolymer latices under simulated reaction conditions. The strength of electrostatic and steric repulsion forces as a function of the electrolyte concentration, pH, and temperature was investigated via coagulation experiments with monomer‐swollen latices in stirred tank reactors. Transmission electron microscopy pictures and dynamic light scattering measurements provided an understanding of the conditions and mechanisms leading to coagulation. The experiments demonstrated that the presence of surface‐bound carboxylic groups only improved the colloidal stability if the carboxylic groups were charged, that is, at a high pH. At a low pH, the copolymer latices were even less stable than the homopolymer latex, and this indicated that the addition of AA did not improve the colloidal stability of a growing polystyrene latex. With respect to emulsion polymerization process operations, insufficient mixing and a highly concentrated electrolyte feed were found to be sources of fouling and enhanced macroscopic coagulation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 726–732, 2005     

Preparation and characterization of latices with hydrophobic core and hydrophilic shell

Anionic and non-ionic copolymer latices with a hydrophobic core and hydrophilic shell were prepared using emulsifier-free emulsion polymerization. Styrene was used as the hydrophobic monomer; acrylic acid, acrylamide, and methacrylamide were employed as the hydrophilic monomers. The amount of chemically bound hydrophilic monomers in latex and unbound homopolymers in water were determined. The salt stability and redispersability of latices in water after spray-drying were also investigated.     

Small-angle neutron scattering study of particle coalescence and SDS desorption during film formation from carboxylated acrylic latices

Four monodisperse core-shell latices were synthesized for small-angle neutron scattering (SANS) studies, differing by the acrylic acid content in the particle shell (1 or 4 wt%) and the T(g) of the acrylic core (around -40 or 10 degrees C). In a first part, the coalescence kinetics of the surfactant-free latices were studied. It was shown that coalescence was hindered by an increase in the acrylic acid content of the shell, pH of the latex, and Tg of the core. These results could be interpreted in terms of chain mobility in the shell and in the core. Upon coalescence, the hydrophilic phase was segregated in spherical, polydisperse domains with an average diameter of 110 nm. In a second part, labeled SDS was used to follow desorption of the surfactant during film formation. It was shown that desorption occurred early in the film formation process when the latex still contained around 20% of water. A small fraction of the surfactant remained irreversibly adsorbed at the particle surface.     

Chemical heterogeneity in emulsion copolymers of carboxylic monomers

Copolymer latices of butylacrylate (BA) with acrylic and methacrylic acid (AA and MAA) were prepared by batch type emulsion polymerization, and, for comparison, copolymers with identical monomer composition were prepared by batch type solution polymerization.The distribution of the carboxylic monomers in the latex particles and the serum was studied by density gradient and sedimentation experiments with the analytical ultracentrifuge. Dynamic mechanical measurements of films of these copolymers were used to determine the storage and loss moduli as a function of temperature. From these measurements the position and extension of the glass transition range on the temperature scale is obtained. For heterogeneous emulsion copolymers with two glass transition temperatures the distribution of the carboxylic monomer units in the different copolymer phases can be determined. Electron microscopy of ultra thin cross-sections of stained films gave further insight into the film morphology.The combination of the results obtained with the different methods gives rise to the following clues: In the BA/AA latices about 40% (by weight) of the total AA used in the recipe are found in the serum as a water soluble polymer, about 50% are found to increase the glass transition temperatureT _g of the bulk of the BA copolymer and, therefore, are thought to be incorporated into the interior of the latex particles, and the remaining 10% are, conclusively, located on the particle surface.In the BA/MAA latices no water soluble copolymer could be detected in the serum, about 90% of the MAA used is found in the bulk of the copolymer, and about 10% form a second hard phase on the surface of the latex particles.Dynamic mechanical measurements on the copolymer latex films show at least two phases with different glass transition temperatures: the bulk of the copolymer with a relatively low content of (M)AA units and a glass transition range at low temperatures, and a second (M)AA rich phase with a highT _g.The latter phase forms a honeycomb-like structure surrounding the packed latex particles. That results in a three-dimensional network of polymer with a highT _g extending throughout the latex film. In spite of the fact that this phase is built from a small fraction of the total copolymer only, it has a very pronounced influence on the performance behaviour of latex films.Dedicated to Professor Dr. R. Manecke on the occasion of his 70th birthday.     

Viscoelastic behaviour of butyl acrylate/styrene/2-hydroxyethyl methacrylate/acrylic acid latices thickened with associative thickeners

The rheological behaviour of butyl acrylate/styrene/acrylic acid latices thickened with a hydrophobically modified ethoxylated polyurethane (HEUR) or hydrophobically modified alkali-soluble polyacrylate emulsion (HASE) was investigated. While the pseudoplastic character of frequency dependence of complex viscosity was similar for both thickeners, viscoelastic behaviour, expressed as the ratio of loss and storage moduli, significantly differed, indicating that the HEUR molecules, unlike swollen HASE particles, create a viscoelastic space structure. The increase in hydrophilicity of the particle surface, achieved by incorporation of 2-hydroxyethyl methacrylate (HEMA) monomer into the latex copolymer reduced the viscoelasticity of latices thickened with HEUR, but not of those thickened with HASE. This confirms that adsorption of hydrophobic end-groups on particle surface is important for thickening of latices with HEUR and that a physical network of latex particles interconnected by the thickener macromolecules is formed. To cite this article: O. Quadrat et al., C. R. Chimie 6 (2003).     

Multiphase Polymer Dispersions and Nanocomposites by Catalytic/Free Radical Emulsion Polymerization

Summary: Free radical emulsion polymerization of styrene (S) or butyl acrylate (BA) in the presence of latices of linear polyethylene (PE) prepared by catalytic emulsion polymerization affords colloidally stable multiphase latices. Coagulation of a PE/PS latex affords nanocomposites composed of small PE phases dispersed in a PS matrix, as evidenced by the large supercoolings of PE crystallization (by DSC). TEM of PE/PBA latices indicates a PBA phase around the PE particles under the emulsion polymerization conditions investigated. Films formed from these dispersions exhibit homogeneously dispersed PE particles.

Multiphase latices are obtained by free radical emulsion polymerization of butyl acrylate in the presence of latices of linear polyethylene (PE) prepared by catalytic emulsion polymerization.     

Contribution of steric and electrostatic repulsion forces to the stability of styrene latices copolymerized with acrylic acid

Acrylic acid (AA) is used in many emulsion polymerization formulations to improve the colloidal stability of the latex product. The improved stability originates from electrostatic repulsion complemented with steric repulsion. The strength of the electrostatic and steric repulsion forces in a styrene (S)/AA copolymer latex was investigated at different pH values, electrolyte concentrations, and temperatures. A comparison was made with an S homopolymer latex. Transmission electron microscopic pictures, combined with visual inspections, provided understanding of the mechanisms leading to coagulation in polystyrene (PS)/AA copolymer latices. Colloidal stability of the unswollen sodium dodecyl sulfate stabilized PS latex is based on electrostatic repulsion. Destabilization by sodium chloride resulted in aggregation. The acidic PS/AA latex remained stable against aggregation at high electrolyte concentrations because of steric repulsion. The acidic PS/AA latex showed a strong tendency to flocculate at increasing electrolyte concentrations. Flocculation was not observed for high‐pH PS/AA latices at high electrolyte concentrations. Steric repulsion of the acid PS/AA latex was lost at temperatures higher than the critical coagulation temperature (35 °C), and flocculation was followed by aggregation and coalescence. The high‐pH PS/AA latex was stable even at high electrolyte concentrations and temperatures up to 80 °C because of strong electrosteric stabilization. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2985–2995, 2003     

Paint Formulation Using Water Based Binder and Property Studies

Vinyl acetate – Butyl acrylate (VAc-BuA) copolymer latices of various compositions were prepared by semicontinuous emulsion polymerization. The copolymer formed after removing the homopolymers was characterized by FTIR spectroscopy. Mechanical properties were studied by Universal Testing machine. Differential scanning calorimetry (DSC) study of copolymer showed single glass transition temperature (Tg) value confirming the absensce of graft and block copolymer. These copolymer latices were used as the binder in water based latex paint formulation. The paint prepared using 85/15 wt.% of VAc-BuA was found to give a better paint properties. Water based paints are generally easier to apply and clean up. The surface properties found to be superior compared to commercially used paint.     

Luminescence techniques and characterization of the morphology of polymer latices 2. Fluorescence lifetime, phosphorescence and fluorescence anisotropy studies

Five poly(n-butyl methacrylate), PBMA, latex dispersions have been prepared, each incorporating a different fluorescent label, via a two-stage seeded emulsion polymerization. The resultant latices contain ca. 35% by weight total solids and are of 80 (+/-10) nm diameter as determined by photon correlation spectrometry. Luminescence spectroscopic techniques, namely fluorescence (and phosphorescence) excited state lifetime measurements in addition to time-resolved anisotropy experiments have provided useful information regarding the morphology, microviscosity and water permeability of the resultant particles. A picture of the PBMA colloid emerges of an interior which is highly viscous and water impermeable in nature. Indeed, the environment is protective enough to sustain room temperature stabilized phosphorescence from both an acenaphthylene and 9-phenanthrylmethyl methacrylate labeled dispersion through simple nitrogen purging of the solutions. However, the current spectroscopic measurements should be viewed with the knowledge that each luminescent label may fashion its own distinctive microenvironment within the latex during polymerization.     

Nanostructured latexes made by a sequential multistage emulsion polymerization

A series of linear and lightly crosslinked nanostructured latices was prepared by a sequential multistage semicontinuous emulsion polymerization process alternating styrene (S) and n‐butyl acrylate (BA) monomer feeds five times, that is ten stages, and vice versa, along with several control latices. Transmission electron micrographs of the RuO₄‐stained cross sections of nanostructured and copolymer latex particles and films showed that their particle morphologies were not very different from each other, but the nanostructured latex particles were transformed into a nanocomposite film containing both polystyrene (PS) and poly(n‐butyl acrylate) (PBA) nanodomains interconnected by their diffuse polymer mixtures (i.e. interlayers). The thermal mechanical behaviors of the nanostructured latex films showed broad but single T_gs slightly higher than those of their counterpart copolymer films. These single T_gs indicated that their major component phases were the diffuse interlayers and that they behaved like pseudopolymer alloys. The minimum film formation temperatures of nanostructured latices capped with PBA and PS, respectively, were 15 °C lower than and equal to those of their counterpart copolymer latices, but their T_gs were about 10 °C higher. Consequently, nanostructured latices enabled us to combine good film formation with high strengths for adhesives and coatings applications. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 2826–2836, 2006     

The Film Formation of Polymer Particles in Drying Thin Films of Aqueous Acrylic Latices

The aim of this study is to determine the factors that contribute to the process of film formation of binder particles in drying aqueous dispersion coatings, based on acrylic polymers. It is known that concentrated latices of uniform size show iridescent, colored light patterns. These colors are caused by interparticle interference, and they are only present when the latex particles are ordered in a regular structure. The interparticle interference can be characterized by measuring the transmission as a function of wavelength of the incident light. It appeared that the changes of the interparticle interference of a drying latex film can be related to changes in the interparticle distance and displacement. It was also found that the interparticle distance becomes "negative" upon coalescence of the latex particles. This means that from this point on, the change in interparticle interference is directly related to the indentation or deformation of the latex particles. It became clear that the coalescence process differs from deformation mechanisms accepted in the literature. It seems that the deformation of the particles follows a biaxial mechanism. This means that the particles deform only in one direction, perpendicular to the film surface. Copyright 2000 Academic Press.     

Deposition of polymer latices on grafted Nylon 6 fiber

Deposition of polymer latices on a grafted Nylon 6 fiber was studied as a function of pH and the degree of grafting. The latices were polystyrene (PS), styrene/acrylamide copolymer (P(St/AAm)) and styrene/acrylic acid copolymer (P(St/AA)). The deposition of the latices on the grafted fiber decreased in every case with increasing pH and no deposition was observed at alkaline pH. The grafting of fiber with acrylic and methacrylic acid reduced the deposition of P(St/AAm) and P(St/AA) latices but had no influence on the deposition of PS latex. The relation between the deposition rates and the interaction energy at acidic pH indicates that the deposition of PS latex on the grafted fiber mainly depends on the electrostatic interaction. These results suggest that the expansion of water-soluble polyelectrolyte layer on the surface of grafted fiber plays an important role on the deposition.