New multinuclear half-titanocene catalysts in the syndiospecific polymerization of styrene

The syndiospecific polymerization of styrene with a new class of multinuclear transition metal catalysts in the presence of methylalumoxane and triisobutylaluminum has been investigated. The new multinuclear catalysts [(η⁵-C₅Me₅)Ti]₄(μ-O)₆ and [(η⁵-C₁₃H₁₇)Ti]₄(μ-O)₆ were received by reaction of the corresponding mononuclear compounds with water and characterized by X-ray crystal structure analysis. The molecular structure of both complexes is tetrameric with six bridging oxygen atoms between the four titanium atoms, forming an adamantane-like cage structure with a substituted cyclopentadienyl ligand remaining η⁵-bonded to each titanium atom.The bulky [(η⁵-C₁₃H₁₇)Ti]₄(μ-O)₆ shows higher polymerization conversions than [(η⁵-C₅Me₅)Ti]₄(μ-O)₆. The polymerization activity is significantly increased by an enhancement of the MAO concentration after a short retardation period and levels off at MAO/[(η⁵-C₁₃H₁₇)Ti]₄(μ-O)₆ molar ratios above about 600. Triisobutylaluminum increases the polymerization yield to a maximum at a TIBA/[(η⁵-C₁₃H₁₇)Ti]₄(μ-O)₆ molar ratio of about 30-100, but considerably decreases it at higher molar ratios below the polymerization conversion reached without any additional aluminum alkyl. Both compounds affect molecular weight and molecular weight distribution without any influence on the stereospecificity of the different catalytic sites active in polymerization reactions.The new multinuclear transition metal catalysts reach about 30-50% of the polymerization activity of the mononuclear catalysts on a molar basis and show a remarkably high catalytic activity in complex-coordinative polymerizations even after storage in non-inert-atmosphere conditions. The active polymerization sites of the multinuclear catalysts are not as uniform as the active sites of the mononuclear catalysts are and provide polystyrenes of a slightly lower syndiospecificity, but do not significantly influence the weight average molecular weights.     

Effect of styrene oligomers on syndiospecific polymerization of styrene

Styrene oligomers, preferentially consisting of styrene dimers and trimers, are formed by a free radical mechanism at the thermal polymerization of stabilizer-free styrene during storage and at higher polymerization temperatures. The identity of several dimer and trimer fractions formed in such a free radical polymerization, their influence on a coordinative polymerization reaction, the syndiospecific polymerization of styrene, as well as their effect on the properties of the resulting polymers has been investigated.Styrene dimers and styrene trimers reduce the polymerization activity of the transition metal catalyst significantly, especially at low amounts of oligomers added to the styrene. This behavior is discussed with respect to a proposed mechanism involving complexation of the active transition metal species with the specific oligomer instead of the styrene monomer, resulting in increased steric hindrance towards insertion of a styrene molecule to the active site.Both oligomers reduce the molecular weight of the syndiotactic polystyrene, by acting as chain-transfer agents. The constancy of the polydispersity over the whole concentration range of added dimer or trimer indicates that the uniformity of the active sites of the coordinative polymerization is not significantly influenced by the presence of the oligomers.The thermal properties of the polymers demonstrate that the oligomers do not affect the high syndiospecificity of the active catalytic sites, whereas the increase in crystallization temperature with increasing amounts of styrene dimer or trimer is comparable to effects observed by the addition of crystallization nucleators to semicrystalline polymers.     

Novel catalysts for syndiospecific polymerization of styrene

The current development of the metallocene-based catalysts for syndiotactic polystyrene (SPS) has been reviewed. SPS is a new semi-crystalline engineering thermoplastic with a crystalline melting point of 270°C. Because of its crystalline nature, SPS has high heat resistance, excellent chemical resistance and waterysteam resistance. In this review, some mechanistic models for polymerization and stereoregulation, as well as the factors which affect the activity and stereospecificity of the catalysts, are discussed.     

Effect of catalyst transition metal and ancillary ligand on syndiospecific polymerization of styrene

In the coordination polymerization of styrene, selected transition metal complexes of metals other than group 4 elements and non-metallocenes have been investigated in comparison to a known half-metallocene titanium complex with regard to the catalytic activity as well as to the thermal and molecular properties of the polymers synthesized. Whereas iron catalysts lead to syndiotactic polystyrenes, catalysts with nickel as the transition metal result only in atactic polymers with an enhanced isotactic content.In addition to the influence of the transition metal, the effect of a broad variation of the ancillary ligands of a specific half-sandwich titanocene, octahydrofluorenyl titanium trimethoxide, on polymerization activity and polymer properties has been investigated and discussed in detail.     

Ethylene polymerization initiated by SiO2-supported neodymocene catalysts

Some SiO₂-supported neodymocene catalysts were prepared and polymerization of ethylene was conducted with them using alkylaluminiums, methylaluminoxane (MAO), BuLi and Bu MgEt (Bu: butyl, Et: ethyl) as cocatalysts. The lifetime of these catalysts was found to be very long. Catalytic activity as well as molecular weight of the produced polymer are strongly dependent upon kind and amount of cocatalyst used. With increasing polymerization temperature, the activity increases monotonously up to 80°C. The use of BuMgEt and Al(i-C₄H₉)₃ as cocatalyst gives the highest activity and highest molecular weight, respectively.     

SiO2负载的Au-Ni双金属催化剂在乙炔选择加氢反应中的应用

负载型Au催化剂在乙炔选择加氢反应中表现出很高的乙烯选择性,但其转化率相对较低.通过添加第二种金属如Pd,Fe,Ag和Cu等,制备双金属催化剂是提高其在加氢反应中催化活性的一种非常有效的手段.其中Au-Pd双金属催化剂是最受关注的体系之一,Pd的加入可以非常显著地提高其催化乙炔选择加氢反应的活性.据文献报道,与Pd同一主族的Ni也具有较好的加氢活性.尽管与Pd相比,Ni很难与Au形成合金,但目前已有Au-Ni双金属催化剂在多种反应中表现出协同效应的报道,如水气变换、CO氧化以及芳香硝基化合物选择加氢等.因此,向Au催化剂中添加Ni也可能提高催化剂在乙炔选择加氢反应中的催化活性.因此,我们采用两步法制备了一系列SiO2负载的具有不同Ni:Au原子比的Au-Ni双金属催化剂,并将其用于乙炔选择加氢反应,发现Au-Ni双金属催化剂在该反应中表现出了显著的协同效应,其活性明显优于相应单金属催化剂的活性.尽管其乙烯选择性略低于单金属Au催化剂,但明显高于单金属Ni催化剂.通过调节还原温度和/或Ni:Au的比例,对催化剂的性能进行了优化.结果显示,当Ni:Au=0.5时,催化剂表现出最优的综合性能,即兼具较高的乙炔转化率和乙烯选择性.为了研究Au-Ni双金属催化剂中金属纳米粒子的结构、组成以及Au-Ni之间的相互作用,我们对催化剂进行了X射线衍射(XRD)、高分辨透射电镜(HRTEM)、能量散射谱(EDS)以及原位红外光谱(DRIFTS)表征.XRD和TEM结果显示,催化剂中的Au-Ni双金属纳米粒子都具有高分散和粒径均匀的特点.通过EDS分析,发现在Au-Ni双金属催化剂中的单个金属纳米粒子同时含有Au和Ni两种元素,尽管每个纳米粒子中Ni:Au的比例有差异.HRTEM结果发现,Au-Ni双金属纳米粒子的晶格间距介于Au(111)和Ni(111)的晶面间距之间,说明在Au-Ni双金属催化剂中有Au-Ni合金形成.原位DRIFTS结果显示,在Au-Ni双金属催化剂中,Au的存在促进了Ni的还原,说明Au与Ni之间存在紧密的相互作用.综上可见,Au和Ni在乙炔选择加氢反应中所表现出的协同效应主要归功于Au-Ni合金的形成,其中金属态Ni起主要的活性作用,而Au的存在则提高了催化剂的乙烯选择性.     

ESR study on styrene polymerization with CpTiCl3/MMAO: Effect of monomer addition on catalyst activity

An on-line electron spin resonance (ESR) technique was applied to investigate the syndiospecific polymerization of styrene activated by the catalyst system CpTiCl₃/MMAO. The measurements included trivalent titanocene concentration and monomer conversion. The activation procedure was found to have a dramatic effect on catalyst activity. Adding the reactants in the order of (MMAO + CpTiCl₃) + St gave a much higher trivalent titanocene concentration and catalyst activity than the order of (MMAO + St) + CpTiCl₃. The catalyst deactivation behaviors in the temperature range of 25–70°C were followed as a function of time during polymerization. At high Al/Ti ratios (500–1000), the decay rates of trivalent titanocene in the presence of styrene were much faster than those of the pure catalyst system. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 3385–3390, 1999     

Highly syndiospecific polymerization of styrene catalyzed by allyl lanthanide complexes

Allylic complexes of lanthanides bearing a fluorenyl-based ligand are active single-component catalysts for the polymerization of styrene, giving highly syndiotactic polymers (rrrr > 99%) with low to high molecular weight (Mn = 8000-135 000) and narrow polydispersities (Mw/Mn = 1.25-2.1).     

Synthesis and styrene polymerization properties of dinuclear half-titanocene complexes with xylene linkage

The new dinuclear half-sandwich complexes of titanium with xylene bridge, [Ti(η⁵-cyclopentadienyl)Cl₂L]₂[CH₂-C₆H₄-CH₂] (L = Cl (3), L = O-2,6-iPr₂C₆H₃ (4), L = N(SiMe₃)(2,6-Me₂C₆H₃) (5)), have been synthesized. The complexes 4 and 5 have been prepared by the reaction of the complex 3 with the corresponding lithium salts of aryloxy and anilide. Structure of these complexes has been characterized by ¹H and ¹³C NMR. The change of substituent from chloride, 3, to anilide, 5, at titanium resulted in chemical shift change of cyclopentadienyl protons from 6.92 and 6.79 to 6.13 and 5.95 ppm probably due to the positive electron density delivery from the anilide group. It was found that all three half-titanocenes were effective catalyst for the generation of SPS (syndiotactic polystyrene). Xylene bridged dinuclear catalyst (4) with aryloxy substituent exhibited very high activity (458 kg of SPS/(mol of [Ti])h), at 40 °C, whereas the analogous hexamethylene bridged dinuclear half-titanocene catalyst (7) showed a lower activity (80.7 kg of SPS/(mol of [Ti])h) under the same conditions. While the catalyst 3 was the most active catalyst among three complexes less than 40 °C the catalyst 5 exhibited the highest activity at 70 °C. Xylene linkage was suggested to be too stiff to permit any kind of intramolecular interaction between two active centers. Lack of steric disturbance due to the rigidity of the xylene bridge might give rise to the similar properties of dinuclear metallocene to the corresponding mononuclear metallocene to result in not only the facile coordination of monomer at the active center to lead high activity but also the easier β-H elimination comparing to the dinuclear catalysts with the flexible bridge to result in the formation of lower molecular weight polymer.     

Polymer‐supported half‐titanocene catalysts for the syndiospecific polymerization of styrene

Monocyclopendienyltitanium trichloride (CpTiCl₃) was supported on polymer carriers with different hydroxyl contents, and the supported catalysts were used for styrene polymerization. The supported catalysts exhibited high activity even at low Al/Ti ratios and increased the molecular weight of the products, indicating that polymer carriers could stabilize the active sites. The polymers prepared with unsupported and supported catalysts were extracted with boiling n‐butanone and characterized by carbon nuclear magnetic resonance (¹³C NMR) and differential scanning calorimetry. The polymers obtained by supported catalysts had a high fraction of boiling n‐butanone‐insoluble part and high melting temperatures, but ¹³C NMR results showed that syndiotacticity decreased compared with that of polymers prepared with an unsupported catalyst. ESR study on the supported catalysts confirmed that the active sites supported on the carrier dropped into the solution and formed active sites the same as those in the unsupported system when they reacted with methylaluminoxane. ¹³C NMR analysis showed that the polymerization mechanism of the supported active sites was an active‐site controlled mechanism instead of a chain‐end controlled mechanism of the unsupported active sites. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 127–135, 2000     

Effects of ethylene polymerization conditions on the activity of SiO2-supported zirconocene and on polymer properties

The effects of polymerization conditions were evaluated on the production of polyethylene by silica-supported (n-BuCp)₂ZrCl₂ grafted under optimized conditions and cocatalyzed by methylaluminoxane (MAO). The Al : Zr molar ratio, reaction temperature, monomer pressure, and the age and concentration of the catalyst were systematically varied. Most reactions were performed in toluene. Hexane, with the addition of triisobutilaluminum (TIBA) to MAO, was also tested as a polymerization solvent for both homogeneous and heterogeneous catalyst systems. Polymerization reactions in hexane showed their highest activities with MAO : TIBA ratios of 3 : 1 and 1 : 1 for the homogeneous and supported systems, respectively. Catalyst activity increased continuously as Al : Zr molar ratios increased from 0 to 2000, and remained constant up to 5000. The highest activity was observed at 333 K. High monomer pressures (≈ 4 atm) appeared to stabilize active species during polymerization, producing polyethylenes with high molecular weight (≈ 3 × 10⁵ g mol⁻¹). Catalyst concentration had no significant effect on polymerization activity or polymer properties. Catalyst aging under inert atmosphere was evaluated over 6 months; a pronounced reduction in catalyst activity [from 20 to 13 × 10⁵ g PE (mol Zr h)⁻¹] was observed only after the first two days following preparation. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1987–1996, 1999     

Novel catalyst compositions for the syndiospecific polymerization of styrene prepared by the combination of cyclopentadenyl complexes of group IIA or group IIIA elements with titanium alkoxides

A highly reactive catalyst system, which induces the syndiospecific polymerization of styrene with high activity, has been found by the combination of cyclopentadienyl (Cp) complexes of group IIA or group IIIA elements with titanium alkoxides. The ¹H NMR monitoring of these reactions reveals the occurrence of a novel Cp‐transfer reaction that leads to the generation of Cp‐containing titanium complexes as catalysts for promoting the syndiospecific polymerization of styrene. Detailed in situ ¹H NMR studies reveal that the rate of the Cp‐transfer reaction is highly dependent on the steric bulkiness of the titanium alkoxide complexes, the structures of the Cp complexes of group IIA or group IIIA elements, and the polymerization temperature. Styrene polymerization studies also reveal that a more effective Cp‐transfer reaction can typically lead to the generation of a more highly reactive catalyst for sPS polymerization. This study provides a convenient method for the in situ generation of variable structures of Cp/titanium alkoxide complexes, which are difficult to synthesize by other methods. Most importantly, the mixture of a catalyst precursor can be directly used as an sPS polymerization catalyst without isolation and purification of Cp/titanium complexes. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2304–2315, 2005     

Synthesis of polypropene-block-poly(ethylene-co-propene) by short-period polymerization with MgCl2-supported Ziegler catalyst

The short-period polymerization method was successfully applied to the synthesis of a novel diblock copolymer, polypropene-block-poly(ethylene-co-propene). The polymerization was carried out for ca. 0,1 s with a MgCl₂-supported Ziegler catalyst. The copolymers obtained showed unimodal curves in gel-permeation chromatography without any peak in the low-molecular-weight region. After extraction with heptane, the fraction of poly(ethylene-co-propene) remained unchanged in the copolymer but disappeared in a commercial so-called block-type copolymer. All the results the formation of polypropene-block-poly(ethylene-co-propene), in which poly(ethylene-co-propene) is chemically linked with polypropene.     

Allyl ansa-lanthanidocenes: single-component, single-site catalysts for controlled syndiospecific styrene and styrene-ethylene (Co)polymerization

A series of new neutral allyl Group 3 metal complexes bearing ansa-bridged fluorenyl/cyclopentadienyl ligands [[Flu-EMe(2)-(3-R-Cp)]Ln(eta(3)-C(3)H(5))(THF)] (E=C, R=H, Ln=Y (2), La (3), Nd (4), Sm (5); R=tBu, Ln=Y (8), Nd (9); E=Si, R=H, Ln=Y (12), Nd (13)) were synthesized in good yields via salt metathesis protocols. The complexes were characterized by elemental analysis, NMR spectroscopy for diamagnetic complexes, and single-crystal X-ray diffraction studies for 2, 4, 9 and 12. Some of the allyl ansa-lanthanidocenes, especially 4, are effective single-component catalysts for the polymerization of styrene, giving pure syndiotactic polystyrenes (rrrr > 99 %) with low to high molecular weights (M(n)=6000-135,000 g mol(-1)) and narrow polydispersities (M(w)/M(n)=1.2-2.6). The catalyst systems are remarkably stable, capable of polymerizing styrene up to 120 degrees C with high activities, while maintaining high syndiotacticity via chain-end control as established by a Bernoullian analysis. Highly effective copolymerization of styrene with ethylene was achieved using neodymium complex 4 (activity up to 2530 kg PS-PE mol(-1) h(-1)) to give true copolymers void of homopolymers with M(n)=9000-152,000 g mol(-1) and narrow polydispersities (M(w)/M(n)=1.2-2.5). The nature of the resultant P(S-co-E) copolymers was ascertained by NMR, size-exclusion chromatography/refractive index/UV, temperature rising elusion fractionation, and differential scanning calorimetry. It is shown that, regardless the amount of ethylene incorporated (1-50 mol %), P(S-co-E) copolymers have a microstructure predominantly made of long highly syndiotactic PS sequences separated by single or few ethylene units. Co-monomers feed and polymerization temperature can be used straightforwardly to manipulate with the physical and mechanical characteristics of the P(S-co-E) copolymers (molecular weights and distributions, co-monomer content, microstructure, T(m), T(g), T(c)).     

Influence of the catalyst on monomer insertion in the syndiospecific copolymerization of styrene and para‐methylstyrene

The effect of the kind of transition‐metal catalyst on the extent of comonomer insertion in the syndiospecific complex‐coordinative copolymerization of styrene and para‐methylstyrene has been investigated. The results for the influence of the polymerization conditions have shown that there is no real difference between solution copolymerization in toluene and solvent‐free styrene copolymerization in bulk, with respect to the reactivity ratio for para‐methylstyrene (r₂), under comparable conditions in the presence of methylaluminoxane and triisobutylaluminum and at low polymerization conversions. All the investigated catalysts lead to a preferred incorporation of para‐methylstyrene into the polymer chain in comparison with styrene and over the whole range of monomer compositions. The increasing capability of the different catalysts to provide copolymers with enhanced para‐methylstyrene concentrations can be summarized by the increasing r₂ values for the copolymerization in bulk as follows: η⁵‐pentamethylcyclopentadienyl titanium trichloride < η⁵‐octahydrofluorenyl titanium trimethoxide < η⁵‐octahydrofluorenyl titanium tristrifluoroacetate < η⁵‐cyclopentadienyl titanium(N,N‐dicyclohexylamido)dichloride < η⁵‐cyclopentadienyl titanium trichloride. For a correlation between the catalyst structure and the comonomer insertion, the catalysts can be described by electronic effects (electrostatic charge of the transition‐metal atom) and steric effects (minimum structural cone angle). The results show that the steric properties of the transition‐metal complexes have the most important effect on the insertion of para‐methylstyrene into the copolymer. If the minimum structural cone angle of the ligand of the transition‐metal catalyst decreases, the incorporation of the comonomer para‐methylstyrene increases significantly. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 2061–2067, 2005     

Syndiospecific polymerization of styrene using a heterogeneous titanocene catalyst

A supported-catalyst system for the polymerization of styrene was prepared by the immobilization of pre-activated indenyl titanium trichloride (IndTiCl₃) with methylaluminoxane (MAO) on silica. This catalyst showed a higher productivity using a smaller amount of metallocene on the catalyst support. Other polymerization conditions that affect the productivity of the catalyst, including the ratio of Ti/SiO₂ (wt%) and Al/Ti, and the time for polymerization, were also investigated. The polymers obtained from this system were extracted using methylethyl ketone and the syndiotacticity was calculated from the weight of the remaining insoluble polymer. With these optimized conditions, and the use of a heterogeneous catalyst, we developed a more efficient catalyst system that is more suitable for industrial applications than previously developed systems.