Degradation mechanism of diethylene glycol units in a terephthalate polymer

Diethylene glycol (DEG) is incorporated into poly(ethylene terephthalate) (PET) during industrial synthesis in order to control crystallisation kinetics. DEG is known to be a weak point in the thermal degradation of PET, which is problematic during the recycling of the polymer.Studies on the thermal decomposition of the model polymer poly(diethylene glycol terephthalate) (PDEGT) have been performed using TG, DSC, TVA and spectroscopic techniques. They revealed a degradation behaviour with two distinct steps, where the first step initiates some 100 K below the degradation temperature of PET. The second step is similar to the behaviour of PET.Based on our observations, a new degradation mechanism specific to DEG units is proposed, where random ether groups along the backbone can back-bite and form cyclic oligomers. These cyclic species, containing ether moieties, are evolved at 245 °C and constitute the first of the two steps of degradation observed for PDEGT.     

Segmented block copolymers of poly(ethylene glycol) and poly(ethylene terephthalate)

A new series of segmented copolymers were synthesized from poly(ethylene terephthalate) (PET) oligomers and poly(ethylene glycol) (PEG) by a two‐step solution polymerization reaction. PET oligomers were obtained by glycolysis depolymerization. Structural features were defined by infrared and nuclear magnetic resonance (NMR) spectroscopy. The copolymer composition was calculated via ¹H NMR spectroscopy. The content of soft PEG segments was higher than that of hard PET segments. A single glass‐transition temperature was detected for all the synthesized segmented copolymers. This observation was found to be independent of the initial PET‐to‐PEG molar ratio. The molar masses of the copolymers were determined by gel permeation chromatography (GPC). © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4448–4457, 2004     

Random-coil configurations of aromatic polyesters: Birefringence of poly(triethylene glycol terephthalate) networks in elongation

Hydroxyl-terminatd poly(triethylene glycol terephthalate) was crosslinked with an aromatic triisocyanate. Birefringence–stress–strain experiments, performed on the networks at 70°C, showed an anomalous increase in the modulus and a downturn in the birefringence–strain isotherms at high elongations. These results suggest that crystallinity is not responsible for the non-Gaussian behavior of the chains at high extension. The same kind of experiments were performed over the range 20–70°C. Values of the optical configuration parameter Δa of the order of 13.3 × 10^?24 cm³ with negligible temperature coefficient were found for these networks. The quantities Δa and d In Δa/dT were calculated by means of the rotational isomeric state model. Better agreement between the theoretical and experimental values of these parameters was found for poly(triethylene glycol terephthalate) than for poly(diethylene glycol terephthalate). Since the polarities of the two chains are similar, intermolecular interactions involving terephthaloyl residues may be responsible for the discrepancies observed between theory and experiment for Δa in aromatic polyesters.     

Poly(ethylene terephthalate) copolymers containing nitroterephthalic units. III. Methanolytic degradation

The methanolytic degradation of poly(ethylene terephthalate) (PET) copolymers containing nitroterephthalic units was investigated. Random poly(ethylene terephthalate‐co‐nitroterephthalate) copolyesters (PETNT) containing 15 and 30 mol % nitrated units were prepared from ethylene glycol and a mixture of dimethyl terephthalate and dimethyl nitroterephthalate. A detailed study of the influence of the nitro group on the methanolytic degradation rate of the nitrated bis(2‐hydroxyethyl) nitroterephthalate (BHENT) model compound in comparison with the nonnitrated bis(2‐hydroxyethyl) terephthalate (BHET) model compound was carried out. The kinetics of the methanolysis of BHENT and BHET were evaluated with high‐performance liquid chromatography and ¹H NMR spectroscopy. BHENT appeared to be much more reactive than BHET. The methanolytic degradation of PET and PETNT copolyesters at 80 °C was followed by changes in the weight and viscosity, gel permeation chromatography, differential scanning calorimetry, scanning electron microscopy, and ¹H and ¹³C NMR spectroscopy. The copolyesters degraded faster than PET, and the degradation increased with the content of nitrated units and occurred preferentially by cleavage of the ester groups placed at the meta position of the nitro group in the nitrated units. For both PET and PETNT copolyesters, an increase in crystallinity accompanied methanolysis. A surface degradation mechanism entailing solubilization of the fragmented polymer and consequent loss of mass was found to operate in the methanolysis of the copolyesters. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 2276–2285, 2002     

Organocatalytic depolymerization of poly(ethylene terephthalate)

We describe the organocatalytic depolymerization of poly(ethylene terephthalate) (PET), using a commercially available guanidine catalyst, 1,5,7‐triazabicyclo[4.4.0]dec‐5‐ene (TBD). Postconsumer PET beverage bottles were used and processed with 1.0 mol % (0.7 wt %) of TBD and excess amount of ethylene glycol (EG) at 190 °C for 3.5 hours under atmospheric pressure to give bis(2‐hydroxyethyl) terephthalate (BHET) in 78% isolated yield. The catalyst efficiency was comparable to other metal acetate/alkoxide catalysts that are commonly used for depolymerization of PET. The BHET content in the glycolysis product was subject to the reagent loading. This catalyst influenced the rate of the depolymerization as well as the effective process temperature. We also demonstrated the recycling of the catalyst and the excess EG for more than 5 cycles. Computational and experimental studies showed that both TBD and EG activate PET through hydrogen bond formation/activation to facilitate this reaction. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Block copolymers of poly(ethylene terephthalate)-poly(butylene terephthalate). II. Small-angle light-scattering studies

Small-angle light-scattering (SALS) studies were carried out on block copolymers of poly(ethylene terephthalate) (PET) and poly(butylene terephthalate) (PBT), the synthesis and characterization of which have been reported in an earlier paper. Samples were crystallized isothermally from the melt at 95°C for predetermined crystallization times in order to follow the formation and growth of crystalline superstructure. During the early stages of crystallization, the block copolymers showed unusual H_v patterns with the four lobes along the polarizer directions, while at later stages they showed the usual H_v patterns with the four lobes at 45° to the polarizer directions. The unusual patterns are characteristic of PBT superstructure, while the usual patterns are characteristic of PET superstructure. These results show that PBT, which is the faster-crystallizing component, crystallizes first and provides nucleation sites for the crystallization of PET, which crystallizes later. Similar behavior was not observed in PET homopolymer and random copolymers of equivalent compositions. In each case the spherulite size increased with the time of crystallization. The ultimate spherulite size decreased with increasing PBT content in the block copolymer, thus showing an increase in nucleation density. It was demonstrated that light scattering is a useful tool to characterize block copolymers of two crystalline components which have different types of superstructure.     

Effect of the catalyst MCM-41 on the kinetic of the thermal decomposition of poly(ethylene terephthalate)

The aim of this work is to determine the activation energy for the thermal decomposition of poly(ethylene terephthalate)—PET, in the presence of a MCM-41 mesoporous catalyst. This material was synthesized by the hydrothermal method, using cetyltrimethylammonium as template. The PET sample has been submitted to thermal degradation alone and in presence of MCM-41 catalyst at a concentration of 25% in mass (MCM-41/PET). The degradation process was evaluated by thermogravimetry, at temperature range from 350 to 500 °C, under nitrogen atmosphere, with heating rates of 5, 10 and 25 °C min^?1. From TG, the activation energy, determined using the Flynn–Wall kinetic method, decreased from 231 kJ mol^?1, for the pure polymer (PET), to 195 kJ mol^?1, in the presence of the material (MCM-41/PET), showing the catalyst efficiency for the polymer decomposition process.     

Crystallization of poly(diethylene glycol terephthalate)

The crystallization of a low molecular weight fraction of poly(diethylene glycol terephthalate) (PDET) was studied from the melt and from benzene, ethyl acetate and chlorobenzene. From the melt, crystallization does not occur, irrespective of the crystallization temperature. When PDET is crystallized from solutions in the three solvents, by isothermal growth at temperatures from 10 to 30°, crystals are obtained in the concentration range examined. Crystals were investigated by X-ray diffraction and by differential scanning calorimetry in order to measure the crystallinity, the melting points, glass transition and melting depression of mixtures of the polymer with solvents. Prior to crystallization, at given undercoolings and sufficient concentrations, gelation occurs due to microstructural heterogeneity.     

Block copolymers of poly(ethylene terephthalate–polybutylene terephthalate). I. Preparation and crystallization behavior

Block copolymers of two crystallizable compounds, poly(ethylene terephthalate) (PET) and poly(butylene terephthalate) (PBT), were developed with PET as the major component and the amount of PBT varying from 1.0 to 20.0 wt %. These block copolymers were prepared by end-group coupling of preformed oligomers. All polymers prepared were of equivalent molecular weight as determined by the intrinsic viscosity method. Thermal properties were determined by differential thermal analysis (DTA), differential scanning calorimetry (DSC), and thermogravimetric analysis (TGA). With increasing PBT content, the block copolymers showed a general decrease in the values of glass transition temperature, melting temperature, initial decomposition temperature, and maximum decomposition temperature. The heat of fusion and heat of crystallization first increased and then decreased slightly. Rates of crystallization were determined by measuring density as a function of time of isothermal crystallization carried out at 95°C. It was found that small amounts of PBT increased the crystallization rate considerably over that of PET. Random copolymers did not show this phenomenon and behaved more like pure PET. The crystallization behavior of block copolymers was analyzed by the Avrami equation and Avrami exponents were determined. Results were explained on the basis that the faster-crystallizing PBT blocks crystallized first and provided built-in nucleation sites for the subsequent crystallization of PET, thus resulting in a relatively fast-crystallizing copolyester.     

Crystallization behavior and morphology of poly(ethylene‐co‐trimethylene terephthalate)s

The melt crystallization behaviors and crystalline structures of poly(ethylene terephthalate) (PET), poly(trimethylene terephthalate), and poly(ethylene‐co‐trimethylene terephthalate) (PETT) were investigated with differential scanning calorimetry (DSC), polarized optical microscopy (POM), and X‐ray diffraction at various crystallization temperatures (T_cs). The PETT copolymers were synthesized via the polycondensation of terephthalate with ethylene glycol and trimethylene glycol (TG) in various compositions. The copolymers with 69.0 mol % or more TG or 31.0 mol % or less TG were crystallizable, but the other copolymers containing 34–56 mol % TG were amorphous. The DSC isothermal results revealed that the addition of a small amount of flexible TG (up to 21 mol %) to the PET structure slightly reduced the formation of three‐dimensional spherulites. A greater TG concentration (91–100%) in the copolyesters changed the crystal growth from two‐dimensional to three‐dimensional. The DSC heating scans after the completion of isothermal crystallization at various T_cs showed three melting endotherms for PET, PETT‐88, PETT‐84, and PETT‐79 and four melting endotherms for PETT‐9 and PETT. The presence of an additional melting endotherm could be attributed to the melting of thinner and imperfect copolyester crystallites. Analyses of the Lauritzen–Hoffman equation demonstrated that PETT‐88 had the highest values of the product of the lateral and folding surface free energies, and this suggested that the addition of small amounts of flexible trimethylene terephthalate segments to PET disturbed chain regularity, thus increasing molecular chain mobility. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4255–4271, 2004     

The effect of metal catalyst on the discoloration of poly(ethylene terephthalate) in thermo-oxidative degradation

Titanium-based catalyst and ethylene glycol antimony were used as catalysts to prepare poly(ethylene terephthalate) (PET), and the effect of the catalysts on the discoloration of PET in thermo-oxidative degradation was studied by UV-visible spectroscopy, Fourier transform infrared spectroscopy (FTIR) and fluorescence spectroscopy. Hydroxylation was found during thermo-oxidative degradation of both the titanium- and antinomy-containing PETs. However, more hydroxylated products were further changed into quinonoid species in the presence of titanium catalyst, which directly results in obviously enhanced coloration of the PET. It indicates that the PET synthesized with titanium-based catalysts is more susceptible to formation of quinonoid groups and discoloration than the PET prepared with ethylene glycol antimony.     

A new approach of characterizing the hydrolytic degradation of poly(ethylene terephthalate) by MALDI-MS

The hydrolytic degradation of technical poly(ethylene terephthalate) (PET) was investigated by means of different methods such as size-exclusion chromatography (SEC), viscometry, light-scattering, thin-layer chromatography, end-group titration, and matrix-assisted laser desorption/ionization mass spectrometry (MALDI-MS). The long-term degradation was simulated by exposing PET filament yarns to aqueous neutral conditions at 90°C for up to 18 weeks. By means of MALDI-MS and thin-layer chromatography, the formation of different oligomers was obtained during polymer degradation. As expected, an ester scission process was found generating acid terminated oligomers (H-[GT]_m-OH) and T-[GT]_m-OH and ethylene glycol terminated oligomers (H-[GT]_m-G), where G is an ethylene glycol unit and T is a terephthalic acid unit. Additionally, the scission of the ester bonds during the chemical treatment led to a strong decrease in the number of cyclic oligomers ([GT]_m). The occurrence of di-acid terminated species demonstrated a high degree of degradation. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2183–2192, 1997     

Poly(ethylene terephthalate) copolymers containing 5‐nitroisophthalic units. III. Methanolytic degradation

The methanolysis of poly(ethylene terephthalate) (PET) copolymers containing 5‐nitroisophthalic units was investigated. Random copolyesters containing 10 and 30 mol % of such units were prepared via a two‐step melt copolycondensation of bis(2‐hydroxyethyl) terephthalate (BHET) and bis(2‐hydroxyethyl) 5‐nitroisophthalate (BHENI) in the presence of tetrabutyl titanate as a catalyst. First, the susceptibility of these two comonomers toward methanolysis was evaluated, and their reaction rates were estimated with high‐performance liquid chromatography. BHENI appeared to be much more reactive than both BHET and bis(2‐hydroxyethyl) isophthalate. The methanolysis of PET and the copolyesters was carried out at 100 °C, and the degradation process was followed by changes in the weight and viscosity, gel permeation chromatography, differential scanning calorimetry, and ¹H and ¹³C NMR spectroscopy. The copolyesters degraded faster than PET, and the rate of degradation increased with the content of nitrated units. The products resulting from methanolysis were concluded to be dimethyl terephthalate, dimethyl 5‐nitroisophthalate, ethylene glycol, and small, soluble oligomers. For both PET and the copolyesters, an increase in crystallinity was observed during the degradation process, indicating that methanolysis preferentially occurred in the amorphous phase. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 40: 76–87, 2002     

Synthesis,physical characterization,and acetone sorption kinetics in random copolymers of poly(ethylene terephthalate) and poly(ethylene 2,6-naphthalate)

Random copolymers of poly(ethylene terephthalate) (PET) and poly(ethylene 2,6-naphthalate) (PEN) were synthesized by melt condensation. In a series of thin, solvent cast films of varying PEN content, acetone diffusivity and solubility were determined at 35°C and an acetone pressure of 5.4 cm Hg. The kinetics of acetone sorption in the copolymer films are well described by a Fickian model. Both solubility and diffusivity decrease with increasing PEN content. The acetone diffusion coefficient decreases 93% from PET to PET/85PEN, a copolymer in which 85 weight percent of the dimethyl terephthalate in PET has been replace by dimethyl naphthalate 2,6-dicarboxylate. The acetone solubility coefficient in the amorphous regions of the polymer decreases by approximately a factor of two over the same composition range. The glass/rubber transition temperatures of these materials rise monotonically with increasing PEN content. Copolymers containing 20 to 80 wt % PEN are amorphous. Samples with <20% or >80% PEN contain measurable levels of crystallinity. Estimated fractional free volume in the amorphous regions of these samples is lower in the copolymers than in either of the homopolymers. Relative free volume as probed by positron annihilation lifetime spectroscopy (PALS) decreases systematically with increasing PEN content. Acetone diffusion coefficients correlate well with PALS results. Infrared spectroscopy suggests an increase in the fraction of ethylene glycol units in the trans conformation in the amorphous phase as the concentration of PEN in the copolymer increases. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 2981–3000, 1998     

Elementary processes in the radiation-induced degradation of poly(ethylene terephthalate)—A note

Elementary processes of γ-irradiated poly(ethylene terephthalate) (PET) have been investigated by electron spin resonance (esr) and optical absorption measurements. On irradiating PET films with γ-rays at ?196°C and in the dark, they develop a reddish purple color and show esr spectra which are assigned to ionic species of PET. The optical absorption spectra of γ-irradiated PET films at ?196°C and those of a model compound (diethylterephthalate(DET))-2-methyltetrahydrofuran system also confirm these assignments. A possible mechanism for the elementary processes of γ-ray-induced degradation of PET is proposed.     

Compatibility studies of blends of polycarbonate and poly(ethylene terephthalate)

Blends of bisphenol-A polyarbonate (PC) and poly(ethylene terephthalate) (PET) has been investigated by differential scanning calorimetry and scanning electron microscopy. Blends were prepared by screw extrusion and solution casting with weight fractions of PC in the blends varying from 0.90 to 0.10. From the measured glass transition temperature (T_g) and apparent weight fractions of PC and PET dissolved in each phase, it appears that PET dissolves more in the PC-rich phase than does the PC in the PET-rich phase. The composition-dependent values of the Flory–Huggins polymer–polymer–interaction parameter were determined and found to be from 0.054 to 0.037 for extruded blends at 275°C and from 0.058 to 0.040 for solution casting at 25°C. The interaction parameter decreases with increasing PET concentration. This result is consistent with the values of the T_gs, the microscopy study, and the measured extrudate swell ratios which show that compatibility increases more in the PET-rich compositions than in the PC-rich compositions. The PC–PET blends are not microscopically miscible for all the blend compositions.     

Alkyd resins derived from glycolized waste poly(ethylene terephthalate)

In this investigation the production of secondary value-added products, such as alkyd resins, derived from the glycolysis of poly(ethylene terephthalate) (PET) is examined as an effective way for its recycling. PET was taken from common soft-drink bottles and diethylene glycol (DEG) was used for the depolymerization at several initial molar ratios. The oligomers obtained were analyzed according to their average molecular weights. Furthermore, the glycolyzed PET products (oligomers) were reacted with maleic anhydride, phthalic anhydride and propylene glycol to form unsaturated polyester resins. These were subsequently mixed with styrene and cured using the benzoyl peroxide/amine initiator system to carry out the reaction in ambient temperature. The curing characteristics of the resins produced were investigated with respect to the initial molar ratio of DEG/PET as well as the initial initiator concentration. Finally, the mechanical properties (tensile strength and elongation at the break point) of the resins were compared with the conventional general purpose resin and were found to be comparable.     

Poly(ethylene terephthalate) copolymers containing nitroterephthalic units. I. Synthesis and characterization

The synthesis, microstructure, and thermal behavior of a series of poly(ethylene terephthalate) (PET) copolymers containing nitroterephthalic units are described. These novel copolyesters were synthesized by transesterification followed by melt copolycondensation of dimethyl terephthalate and dimethyl nitroterephthalate mixtures with ethylene glycol. The molar ratio of the two comonomers in the feed varied from 95/5 to 25/75. Furthermore, PET and poly(ethylene nitroterephthalate) homopolymers were synthesized with the same method and comparatively studied. Copolyester compositions were practically the same as in the feed, and weight‐average molecular weights ranged from 10,000 to 60,000. The two monomeric units were randomly distributed along the polymer chain, and the experimentally determined average sequence lengths were in accordance with ideal copolycondensation statistics. Melting temperatures and enthalpies of the copolyesters decreased with increasing content in nitroterephthalic units, and they all showed a single glass‐transition temperature superior to that of PET. They appeared to be stable up to 300 °C, and thermal degradation occurred in two well‐differentiated steps. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3761–3770, 2000     

Chain-folding measurements in annealed poly(ethylene terephthalate)

Chain folding in unoriented poly(ethylene terephthalate) (PET) films has been investigated as a function of annealing time and temperature. To meet this objective dynamic mechanical, infrared, and molecular weight measurements were used, together with selective chemical degradation to remove chain folds and amorphous regions. The β dispersion in the dynamic mechanical spectrum of PET is here tentatively associated with motions of methylene and/or carboxyl groups in irregular chain folds; the β dispersion is not found in quenched amorphous polymer, in polymer where amorphous regions and chain folds have been removed, or in highly annealed PET where the irregular folds have regularized. Upon mild crystallization and annealing (30 min at 110°C) of initially amorphous film a large β dispersion appears and then diminishes upon further annealing at 220°C. As the β dispersion diminishes, the infrared regular fold band increases more than the crystallinity band, indicating regularization of folds. The molecular weight of the degraded residue corresponds approximately to typical fold-period dimensions (～130 Å), and increases on annealing as expected from lamellar thickening. The degradation process has, by fold removal, reduced the chains in the crystals to a very short, uniform length.     

Graft copolymerization kinetics of acrylic acid onto the poly(ethylene terephthalate) surface by atmospheric pressure plasma inducement

After one atmospheric pressure plasma treatment of poly(ethylene terephthalate) (PET) film, acrylic acid (AAc) in aqueous solution was successfully graft‐copolymerized onto PET films. The effects of reaction time, AAc monomer concentration and reaction temperature on grafting behavior of AAc were systematically studied. Possible reaction kinetics of plasma‐induced graft copolymerization, starting from initial hydroperoxide decomposition, were proposed. Through the Arrhenius analysis about graft copolymerization kinetics of AAc monomers on PET surface, it was revealed that the activation energies of decomposition, propagation and termination were 98.4, 63.5, and 17.5 kJ/mol, respectively. The temperature around 80 °C was favorable not only for the formation of oxide radicals through the thermal decomposition of hydroperoxide on PET surface but also for the extension of graft copolymer chain through direct polymer grafting. Poly(acrylic acid) (PAAc) grains grafted onto PET surfaces possessed relatively uniform size and both PAAc grain size and surface roughness increased with increasing the grafting degree of AAc. The increase of grain size with increasing grafting degree results from the possibility of forming long chain graft copolymers and their shielding of reactive sites. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1594–1601, 2008