Micromechanical modeling of the elastic properties of semicrystalline polymers: A three‐phase approach

The mechanical performance of semicrystalline polymers is strongly dependent on their underlying microstructure, consisting of crystallographic lamellae and amorphous layers. In line with that, semicrystalline polymers have previously been modeled as two and three‐phase composites, consisting of a crystalline and an amorphous phase and, in case of the three‐phase composite, a rigid‐amorphous phase between the other two, having a somewhat ordered structure and a constant thickness. In this work, the ability of two‐phase and three‐phase composite models to predict the elastic modulus of semicrystalline polymers is investigated. The three‐phase model incorporates an internal length scale through crystalline lamellar and interphase thicknesses, whereas no length scales are included in the two‐phase model. Using linear elastic behavior for the constituent phases, a closed form solution for the average stiffness of the inclusion is obtained. A hybrid inclusion interaction model has been used to compute the effective elastic properties of polyethylene. The model results are compared with experimental data to assess the capabilities of the two‐ or three‐phase composite inclusion model. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Organo-Mineral Composite Materials Based on Sodium Liquid Glass,Tolylene-2,4-diisocyanate,Epoxy Oligomer,and Polyisocyanate

Organo-mineral composite materials based on sodium liquid glass combined with tolylene-2,4-diisocyanate (TDI), polyisocyanate, and epoxy oligomer have been synthesized. When heated, the organic components of the composites form a polymer network through the trimerization reaction and TDI curing of the epoxy oligomer. The composite materials after heating to 130°C have a uniform structure. The resulting hybrid composite materials are not brittle and exhibit enhanced heat resistance as compared to common polyisocyanurate compositions. Hybrid composites can find wide application in various fields of engineering.     

PAni/Si/G/C复合材料的制备及电化学性能

通过球磨及高温固相法制得了Si/C复合材料,并氧化合成聚苯胺包覆于硅碳复合材料的表面. 采用XRD、SEM、红外和热重分析观察复合材料形貌、分析样品结构,循环伏安法和充放电测试表征PAni/Si/G/C电极电化学性能. 结果表明,PAni/Si/C复合材料表面覆盖了较为完整的片层状结构的聚苯胺膜,可逆容量高达784 mAh.g^-1,50次周期循环后,嵌锂容量保持在690 mAh?g-1.     

Preparation of mesostructured siloxane-organic hybrid films with ordered macropores by templated self-assembly

Novel hierarchically ordered siloxane-based hybrid films with well-defined macropores and mesostructured pore walls have been prepared by the self-assembly process using oligomeric siloxane precursors bearing alkyl chains (CnH2n+1Si(OSi(OMe)3)3) in the presence of polystyrene opal films as a template. Either a two-dimensional (2D) hexagonal structure or a lamellar structure was formed depending on the alkyl chain length of the precursors (n = 10 and 16, respectively). In both of the films, the mesostructures were oriented along the spherical surface of the template and were retained after removal of the template. Calcination of the 2D hexagonal hybrid produced ordered porous silica with both macro- and microporosities. The lamellar hybrid film exhibited a unique property of accommodating alkyl alcohols with an expansion of the interlayer spacings. These results provide a new concept for designing hierarchical hybrid materials that are potentially applicable as adsorbents, catalysts, sensors, and photonic crystals.     

Enhanced thermal conductivity of epoxy–matrix composites with hybrid fillers

The results of thermal conductivity study of epoxy–matrix composites filled with different type of powders are reported. Boron nitride and aluminum nitride micro‐powders with different size distribution and surface modification were used. A representative set of samples has been prepared with different contents of the fillers. The microstructure was investigated by SEM observations. Thermal conductivity measurements have been performed at room temperature and for selected samples it was also measured as a function of temperature from 300 K down to liquid helium temperatures. The most spectacular enhancement of the thermal conductivity was obtained for composites filled with hybrid fillers of boron nitride–silica and aluminum nitride–silica. In the case of sample with 31 vol.% of boron nitride–silica hybrid filler it amounts to 114% and for the sample with 45 vol.% of hybrid filler by 65% as compared with the reference composite with silica filler. However, in the case of small aluminum nitride grains application, large interfacial areas were introduced, promoting creation of thermal resistance barriers and causing phonon scattering more effective. As a result, no thermal conductivity improvement was obtained. Different characters of temperature dependencies are observed for hybrid filler composites which allowed identifying the component filler of the dominant contribution to the thermal conductivity in each case. The data show a good agreement with predictions of Agari‐Uno model, indicating the importance of conductive paths forming effect already at low filler contents. Copyright © 2014 John Wiley & Sons, Ltd.     

Self-assembly of polymer and molybdenum oxide into lamellar hybrid materials

We report on self-assembly of polymer and molybdenum oxide chains into a new class of lamellar hybrid materials. Aqueous ammonium molybdate and polyvinyl alcohol (PVA) or carboxymethyl cellulose (CMC) were used as the starting materials. Ammonium molybdate was hydrolyzed into layered molybdenum oxide under acidified conditions. The organic polymer chains and the inorganic molybdenum oxide layers self-assemble and pack into new hybrid composites. Scanning electron microscope (SEM) images and polarized microscopy show that these two new materials have typical lamellar structure. Transmission electron microscope (TEM) images show that the layer thickness is about 100 nm. X-ray diffraction (XRD) data confirm the formation of inorganic molybdenum oxide. Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) data gave thermal behavior of these composites. The mechanism of this hybrid reaction and the templating function of polymers were discussed in this paper. A special entropy effect was discovered when polymer was used as guest species. This entropy effect makes polymers preferential candidates as guest species rather than small molecules when fabricating organic/inorganic layered hybrid materials. We believe that this opens a new way to create organic/inorganic hybrid superstructures.     

Nano-architectural silica thin films with two-dimensionally connected cagelike pores synthesized from vapor phase

Novel mesostructured silica thin films were prepared on a Si substrate by a vapor-phase synthesis. Vapor of tetraethoxysilane (TEOS) was infiltrated into a surfactant film consisting of a poly(ethylene oxide)-poly(propylene oxide)-poly(ethylene oxide) triblock copolymer. Nanophase transition from a lamellar structure to a two-dimensional cage structure of a silica-surfactant nanocomposite was found under vapor infiltration. The rearrangement into the cage structure implies high mobility of the silica-surfactant composites in solid phase. The silica thin films have two-dimensionally connected cagelike mesopores and are isotropic parallel to the film surface. The structure of pores of the films is advantageous for next-generation low-k films. The mesoporous structure has a large lattice parameter d of approximately 102 A, silica layer thickness of approximately 58 A, pillar diameter in the middle of approximately 60 A, pore size of approximately 72 A, BET surface area of approximately 729 m(2)/g, and pore volume of approximately 1.19 cm(3)/g. The films synthesized by the vapor infiltration show a lower concentration of residual Si-OH groups compared to the films prepared by a conventional sol-gel method. The films show high thermal stability up to 900 degrees C and high hydrothermal stability. This method is a simpler process than conventional sol-gel techniques and attractive for mass production of a variety of organic-inorganic composite materials and inorganic porous films.     

EB treatment of carbon nanotube-reinforced polymer composites

A small amount — less than 0.5% — carbon nanotube reinforcement may improve the mechanical properties of epoxy based composite materials significantly. The basic technical problem on one side is the dispersion of the nanotubes into the viscous matrix resin, namely, the fine powder-like — less than 100 nanometer diameter — nanotubes are prone to form aggregates. On the other side, the good connection between the nanofiber and matrix, which is determining the success of the reinforcement, requires some efficient adhesion promoting treatment. The goal of our research was to give one such treatment capable of industrial size application.A two step curing epoxy/vinylester resin process technology has been developed where the epoxy component has been cured conventionally, while the vinylester has been cured by electron treatment afterwards. The sufficient irradiation dose has been selected according to Raman spectroscopy characterization. Using the developed hybrid resin system hybrid composites containing carbon fibers and multiwalled carbon nanotubes have been prepared.The effect of the electron beam induced curing of the vinylester resin on the mechanical properties of the composites has been characterized by three point bending and interlaminar shear tests, which showed clearly the superiority of the developed resin system. The results of the mechanical tests have been supported by AFM studies of the samples, which showed that the difference in the viscoelastic properties of the matrix constituents decreased significantly by the electron beam treatment.     

Synthesis of a novel hybrid synergistic flame retardant and its application in PP/IFR

A novel inorganic-organic hybrid synergistic flame retardant was prepared by sol-gel reaction and characterized by NMR and FT-IR. It showed that the fire resistance of polypropylene/intumescent flame retardant (PP/IFR) composites could be improved with the combination of hybrid synergistic flame retardant. The char morphology and structure of PP composites were characterized by SEM and Raman spectra. The influence of the hybrid flame retardant on the thermal degradation process of PP composites was analyzed by FT-IR and the rheological behavior of the PP composites was also evaluated. The thermal stability of PP composites was characterized by TGA, weight loss difference and integral procedural decomposition temperature (IPDT). It indicated that the hybrid synergistic flame retardant had good synergistic effect with IFR.     

Flame retardancy of carbon nanofibre/intumescent hybrid paper based fibre reinforced polymer composites

A hybrid nanopaper consisting of carbon nanofibre (CNF) and/or clay, polyhedral oligomeric silsesquioxane (POSS), ammonium polyphosphate (APP), has been fabricated through the papermaking process. The as-prepared hybrid nanopaper was then incorporated onto the surface of glass fibre (GF) reinforced polymer matrix composites through injection moulding. The morphologies of hybrid nanopapers with and without the polymer resin were characterized with scanning electron microscopy (SEM). The polymer resin penetrated the entire nanopaper under a high-pressure compressed air system. The thermal decomposition behaviour of hybrid nanopapers infused with resin was studied with real-time thermogravimetric analysis/Fourier transform infrared spectrometry (TGA/FTIR). The test results indicate that the addition of clay in the hybrid paper increased the char residues of the nanocomposites. The fire retardant performance of composite laminates incorporating hybrid nanopaper was evaluated by cone calorimeter testing using a radiant heat flux of 50 kW/m². The cone test results indicated that the peak heat release rate (PHRR) decreased dramatically in the case of laminate composites incorporating CNF/clay/APP hybrid paper. However, the extent of reduction of PHRR of the composite laminates incorporated with CNF/POSS/APP hybrid paper was lower. The formation of compact char materials was observed on the surface of the residues and analyzed by SEM and X-ray photoelectron spectroscopy (XPS). The flame retardant mechanisms of hybrid nanopapers in composite laminates are discussed.     

纳米羟基磷灰石/胶原复合材料制备方法比较研究

低温下,通过将水热合成的纳米羟基磷灰石浆料与中性胶原溶胶共混和在中性胶原中原位形成羟基磷灰石两种方法制备羟基磷灰石／胶原复合材料,采用XRD、FTIR、扫描电镜、透射电镜和力学性能测试等方法对两种复合材料的特性进行了表征。通过对两种方法制备的复合材料的特性进行比较,发现两种方法均制备得到了纳米羟基磷灰石／胶原复合材料,复合材料在晶相组成、化学组成、纳米羟基磷灰石晶体尺寸、胶原纤维的结构等方面都与天然骨相似。但原位合成纳米羟基磷灰石晶体的结晶度比水热合成的纳米羟基磷灰石更接近于自然骨,原位合成的羟基磷灰石／胶原复合材料的均匀性、界面结合紧密度、力学性能等方面均优于共混法。原位合成法是改善纳米羟基磷灰石／胶原复合材料均匀性和力学性能的有效方法。     

Quantitative determination of the chemical composition of silica-poly(norbornene) nanocomposites

Nanoparticle hybrid materials consisting of a silica core surrounded by a poly(norbornene) brush have been prepared by ring opening metathesis polymerization (ROMP). A quantitative determination of each stage of composite formation has been accomplished, including a determination of the density of surface-bound functional groups, catalyst molecules, and polymer chains. This analysis has enabled the determination of the reaction efficiency between the catalyst and the surface-bound functional groups as well as the determination of the fraction of metal-mediating species that initiate a polymer chain. Control of the chain density was demonstrated by two methods: the use of controlled reaction times between the catalyst and the surface, and the variation of the surface functional group density. Polymer chain densities resulting from composites prepared with different tether structures will also be reported. The resulting brush densities were found to span a wide range, including those previously reported for polymer layers formed by adsorption, grafting of preformed polymer chains, and surface-initiated polymerization (SIP).     

Designed synthesis of nanostructured siloxane-organic hybrids from amphiphilic silicon-based precursors

This paper reports on recent progress in the synthesis of nanostructured siloxane-organic hybrids based on the self-assembly of amphiphilic silicon-based precursors. A variety of ordered hybrid materials have been obtained by molecular design of the precursors. Alkoxysilanes and chlorosilanes with covalently attached hydrophobic organic tails are hydrolyzed to form amphiphilic molecules containing silanol groups, leading to the formation of layered (lamellar) structures. Transparent and oriented thin films of lamellar hybrids were prepared by the reaction in the presence of tetraalkoxysilane. In addition, the design of molecules having alkyl chains and large oligosiloxane heads led to the formation of mesophases consisting of cylindrical assemblies, providing a direct pathway to ordered porous silica. The synthesis, structural features, and formation processes of these hybrid mesostructures are discussed.     

Thermal property determination of hybridized kenaf/PALF reinforced HDPE composite by thermogravimetric analysis

This article presents the thermal degradation behavior of hybridized kenaf (bast)/pineapple leaf fiber (PALF) reinforced high density polyethylene (HDPE) composites by thermogravimetric and derivative thermogravimetric analyses (TG/DTG) with respect to the proportions of fiber in the composite, variation in fiber loading and fiber length. It was observed that the thermal decomposition of all the samples had taken place within the scheduled temperature range of 35?C615?°C. For hybrid composites prepared at 40% fiber loading, the initial peak between 236.9 and 331?°C corresponds to a mass loss of between 23 and 26%, and expectedly, PALF composite and 1:1 hybrid composite have the highest mass lost at this point. Main decomposition temperature as revealed from DTG curves occurred around 467?°C for all except composite prepared with 0.75 and 2?mm fiber length. The mass loss at this temperature was between 64.4 and 73.7%. However, at 464.87?°C, around 98% of neat HDPE had already degraded. Decomposition temperature of other composites was a little higher than the temperature at which HDPE concluded decomposition. Kenaf composite on its own showed initial thermal resistance, but above 240?°C, a sharp increase in decomposition occurred with temperature. Interestingly, hybridization took care of this. Kenaf and PALF composite have shown weaker thermal stability compared to neat HDPE at lower temperatures. The introduction of more fiber into the matrix at onset caused the thermal stability of the hybridized composite to decrease. This reduction in thermal stability of the hybrid with increase in fiber loading became obvious after the dehydration process. Decomposition of hybrid composite is directly proportional to increase in fiber loading. However, at 385?°C, where neat HDPE started decomposing, the percentage degradation of the hybrid showed inverse proportionality with increase in fiber loading. As observed, the size of the lignin and hemicelluloses shoulders in DTG curves deepen with increase in fiber loading, an indication of increased presence with increase in fiber loading.     

Spectroscopic analysis of single-walled carbon nanotubes and semiconjugated polymer composites

Interactions between arc discharge single-walled carbon nanotubes within polymer composites have been well documented. Here hybrid systems of the conjugated organic polymer poly(p-phenylene vinylene-co-2,5-dioctyloxy-m-phenylene vinylene) (PmPV) and HiPco SWNTs are explored using UV/vis/NIR and Raman spectroscopy at 514.5 and 632.8 nm to determine specific interactions. An examination of the radial breathing modes at 514.5 nm shows similar tube diameters of 1.28 and 1.35 nm selected for both the arc discharge and HiPco composites. The corresponding G lines of both composites show no specific type of tubes being selected. At 514.5 nm, the G line of the HiPco composite (1% mass fraction) shows contributions from semiconducing and metallic tubes, and the arc discharge composite (1% mass fraction) is dominated by semiconducting nanotubes. At 632.8 nm, the G line of the HiPco composite (1% mass fraction) is dominated by semiconducting tubes, and the arc discharge composite (1% mass fraction) shows strong contributions from metallic tubes. This finding is a strong indication that the selection process is dependent on tube diameter rather than backbone structure. The solubility limits of both composites are determined by investigating the G lines of both composites and have been found to be greater than 1% mass fraction by weight for the arc discharge composite and greater than 0.1% mass fraction by weight for the HiPco composite.     

Influence of interfacial interactions on the mechanical behavior of hybrid composites of polypropylene / short glass fibers / hollow glass beads

Ternary composites of Polypropylene (PP)/Short Glass fibers (GF)/Hollow Glass Beads (HGB), with varying total and relative GF/HGB contents and using untreated and aminosilane-treated HGB compatibilized with maleated-PP, were prepared by direct injection molding of pre-extrusion compounded GF and HGB concentrates. The mechanical strength properties (tensile, flexural and Izod impact) were correlated with theoretical model predictions for hybrid composites, which identified synergistic gains over the rule of hybrid mixtures, depending upon the degree of interfacial interactions between the components of the hybrid composite. SEM analysis of cryofractured composites surfaces revealed that the presence of untreated HGB particles induces fiber-polymer interfacial decoupling under mechanical loading of the hybrid composites at much lower stress levels than in the presence of treated HGB particles. Higher storage modulus (E′) and lower mechanical damping (tan δ) from DMTA established the importance of strong polymer-hybrid reinforcement interfacial interactions in the development of lightweight/high strength PP syntactic foams.     

Sustainable optically transparent composites based on epoxidized soy-bean oil (ESO) matrix and high contents of bacterial cellulose (BC)

Production of transparent composites from totally renewable resources with extraordinary potential for different applications can be made possible using cellulose. Composites of epoxidized soybean oil (ESO)/bacterial cellulose (BC) nanofibers have been prepared with high fiber content. Due to the nano-order scale network-like structure of BC nanofibers, composite films present high transparency even at high BC content. Transparency of films has been analyzed by UV–visible spectroscopy observing that only 15% of matrix transmittance is lost in the nanocomposites. ESO/BC composites show better mechanical properties with increasing BC content. Composites combine high stiffness and good ductility due to the incorporation of BC network structure in ESO matrix.     

Imidazolium‐modified clay‐based ABS nanocomposites: a comparison between melt‐blending and solution‐sonication processes

Acrylonitrile–butadiene–styrene (ABS) nanocomposites containing imidazolium‐modified montmorillonite have been prepared by melt‐blending (MB) and solution‐sonication in order to study the effects of processing on the morphology and properties of the polymer/clay composites. The structure‐property relationships of the prepared composites have been studied by means of X‐ray diffraction (XRD), transmission electron microscopy (TEM), mechanical testing, dynamic‐mechanical analyses (DMA), thermal gravimetrical analyses (TGA), fluorescence probe confocal microscopy, and fluorescence spectroscopy (FS). X‐Ray and TEM show that both nanocomposites have a mixed intercalated/exfoliated structure. Fluorescence probe confocal microscopy reveals that the sonicated sample has a more homogeneous dispersion: this result is confirmed by the values of elongation at break and flexural elastic modulus measured for the composites. Fluorescence spectroscopy has also been used to investigate the distribution of clay in the composites and results indicate that clay layers in ABS are preferentially located in the styrene‐acrylonitrile (SAN) phase, independent of the dispersion process used. Published in 2008 by John Wiley & Sons, Ltd.     

Synthesis and Microwave Absorption Properties of BaTiO3-polypyrrole Composite

BaTiO₃ powders are prepared by sol-gel method by cotton template. Polypyrrole is pre-pared by chemical oxidation route in the emulsion polymerization system. Then BaTiO₃-polypyrrole composites with different mixture ratios are prepared by as-prepared material.The structure, morphology, and properties of the composites are characterized with Infrared spectrum, X-ray diffraction, scanning electron microscope, and net-wok analyzer. The com-plex permittivity and reflection loss of the composites are measured at different microwave frequencies in S-band and C-band (0.03—6 GHz) employing vector network analyzer model PNA 3629D vector. The effect of the mass ratio of BaTiO₃ to polypyrrole on the microwave loss properties of the composites is investigated. A possible microwave absorbing mechanism of BaTiO₃-polypyrrole composite is proposed. The BaTiO₃-polypyrrole composite can find applications in suppression of electromagnetic interference and reduction of radar signature.     

Towards efficient electromagnetic interference shielding performance for polyethylene composites by structuring segregated carbon black/graphite networks

An electromagnetic interference (EMI) shielding composite based on ultrahigh molecular weight polyethylene (UHMWPE) loaded with economical graphite-carbon black (CB) hybrid fillers was prepared via a green and facile methodology, i.e., high-speed mechanical mixing combined with hot compression thus avoiding the assistance of the intensive ultrasound dispersion in volatile organic solvents. In this composite, the graphite-CB hybrid fillers were selectively distributed in the interfacial regions of UHMWPE domains resulting a typical segregated structure. Thanks to the specific morphology of segregated conductive networks along with the synergetic effect of large-sized graphite flakes and small-sized CB nanoparticles, a low filler loading of 7.7 vol% (15 wt%) yielded the graphite-CB/UHMWPE composites with a satisfactory electrical conductivity of 33.9 S/m and a superior shielding effectiveness of 40.2 dB, manifesting the comparable value of the pricey large-aspect-ratio carbon nanofillers (e.g., carbon nanotubes and graphene nanosheets) based polymer composites. More interestingly, with the addition of 15 wt% graphite-CB (1/3, W/W) hybrid fillers, the tensile strength and elongation at break of the composite reached 25.3 MPa and 126%, respectively; with a remarkable increase of 58.1% and 2420% over the conventional segregated graphite/UHMWPE composites. The mechanical reinforcement could be attributed to the favor of the small-sized CB particles in the polymer molecular diffusion between UHMWPE domains which in turn provided a stronger interfacial adhesion. This work provides a facile, green and affordable strategy to obtain the polymer composites with high electrical conductivity, efficient EMI shielding, and balanced mechanical performance.