Microemulsion Polymerization of Methyl Methacrylat

The microemulsion polymerization of methyl methacrylate was studied. The effects of feeding modes on the structure and the properties of the obtained polymer microlatex were investigated by measuring the conversion, the transmittance and the refractive index of the latex, and by measuring the particle size, the molecular weight and the glass transition temperature (Tg) of the polymers. The results show that compared to the batch feeding mode, the semi-continuous feeding mode is more favorable to form a PMMA microlatex with a higher transmittance, a smaller particle size, a higher molecular weight and a higher Tg. And the obtained PMMA microlatex has a 30 %-40 % (mass fraction) polymer content, a 0.03 emulsifier/water weight ratio, a 0.05emulsifier/monomer weight ratio and a 17 nm average particle diameter, which is very important for the industrialization of the microemulsion polymerization technique.     

核／壳结构聚丙烯酸酯塑料增韧剂的制备与结构控制

核／壳结构聚丙烯酸酯塑料增韧剂的制备与结构控制张会轩戴英杨海东＊冯之榴（吉林工学院化工系长春１３００１２）（中国科学院长春应用化学研究所１３００２２）关键词聚丙烯酸酯，增韧剂，制备，种子乳液聚合１９９６－０８－２８收稿，１９９７－０１－０６修回国家自...     

Inverse microemulsion polymerization of oil-soluble monomers in the presence of hydrophilic polyacrylamide nanoparticles

A new method for preparation of modified polymer particles in two steps was proposed. Free radical polymerization of an oil soluble vinyl monomer like butyl acrylate in inverse microemulsion containing polyacrylamide particles led to the formation of modified, partly hydrophobized, polyacrylamide particles. For the first step of the process (preparation of polyacrylamide particles in inverse microemulsion) is typical a very high polymerization rate while for the second step (polymerization of an oil soluble monomer (methyl acrylate, ethyl acrylate, butyl acrylate 2-ethylhexyl acrylate, methyl methacrylate, styrene) in the presence of polyacrylamide particles in inverse microemulsion, the reverse is true. The polymerization of an oil soluble monomer in some instances leads to the formation of 2-phase or even 3-phase disperse systems. The polymeric products obtained after precipitation of the polymer particles from the inverse microemulsions by ethanol were extracted by water and/or toluene and analyzed for acrylamide content. The separated polymer product contained high content of acrylamide, AAm/oil soluble monomer (butyl acrylate BA, or styrene, S) copolymer (85% of AAm/BA, ≈ 99% of AAm/S) besides relatively small amounts of homopolymers of oil soluble monomers (15% of BA, ≈ 1% of S homopolymers).     

室温交联型硅丙微胶乳的合成研究II.改性微胶乳的粒径控制及其微观形态表征

采用种子微乳液聚合法和单体预乳化法分别合成了室温交联型有机硅改性聚丙烯酸酯微胶乳,研究了硅烷单体的添加和氨化反应对改性微胶乳粒子大小及分布的影响。结果表明:采用种子微乳液聚合法得到的硅丙微胶乳粒子大小与硅烷单体的种类、用量和添加顺序无关,平均粒径约为40~60nm。TEM照片显示出,采用种子微乳液聚合法合成的硅丙微胶乳粒子由于内部存在交联结构而导致表面形状不规则,有“乳突”现象;而采用预乳化法合成的硅丙微胶乳粒径粗大,呈规则的球形,氨化后粒径从100nm以上减小到80nm左右,粒子表面出现“绒毛”现象,这是由于硅烷组分的水解反应受到抑制而使粒子内部的交联密度降低的缘故。     

Preparation and Characterization of Polymer Core Shell Latex Particles

Stable core‐shell latex was synthesized by semicontinuous seeded emulsion polymerization with core monomers consisting of styrene (St), butyl acrylate (BA), and shell monomers consisting of methyl methacrylate (MMA), eutyl acrylate (EA), and methacrylic acid (MAA). The effects of compound emulsifier amount, mass ratio of anionic/nonionic emulsifier, and initiator amount on latex performance were investigated. By particle size analysis and transmission electron microscopy (TEM) observation, results suggest that final latex particles have clearly core shell structures.     

室温交联型硅丙微胶乳的合成研究Ⅲ.聚合工艺对聚合稳定性及胶膜性能的影响

采用两种聚合工艺(种子微乳液聚合法和单体预乳化法)分别合成了室温交联型有机硅改性丙烯酸酯聚合物微胶乳，研完了不同工艺条件对聚合稳定性、乳胶粒径和胶膜的结构性能的影响．     

丙烯酸酯纳米乳液的制备与表征

将甲基丙烯酸羟乙酯(HEMA)与甲基丙烯酸(MAA)或丙烯酸(AA)用作甲基丙烯酸甲酯(MMA)／丙烯酸丁酯(BA)乳液聚合体系的反应性助乳化剂，采用一种改进的微乳液聚合方法，合成了高单体／乳化剂比例(大于40：1)的聚丙烯酸酯纳米乳液．讨论了引发剂、乳化剂、助乳化别对乳胶粒大小和胶膜吸水率的影响，并对乳液的流体力学行为，共聚物的拉伸行为及耐水性等进行了研究．     

有机硅-丙烯酸酯聚合物乳液合成及粒径分析

通过种子乳液半连续法合成了有机硅改性丙烯酸酯聚合物乳液,并对其粒子形态及分布进行分析。结果表明:通过种子乳液半连续聚合工艺可制备出固含量42wt%,乳化剂含量4wt%(基于单体量)、窄分布纳米粒子的有机硅改性丙烯酸酯聚合物乳液。随反应进行,粒径分布变窄,平均粒径逐渐增大。随乳化剂中SDS与OP-10的摩尔比减少,粒径增大。     

Seeded microemulsion polymerization of butyl acrylate

The seeded microemulsion polymerization of butyl acrylate was studied with γ-rays. The hydrodynamic diameter and its distribution of polymer particles in the seeded microemulsion before and after polymerization were determined with photon correlation spectroscopy (PCS). Though there were micelles in the microemulsion, it was found that new particle formation could be ignored during polymerization. The polymerization kinetics of the seeded microemulsion was investigated. The polymerization rate increases with the dose rate and added monomer content and decreases with the seed fraction. It was completely different from that for seeded emulsion polymerization. © 1998 John Wiley & Sons, Inc. J. Polym. Sci. A Polym. Chem. 36: 2631–2635, 1998     

Microemulsion polymerization of butyl acrylate. IV. Effect of emulsifier concentration

The oil/water microemulsion polymerizations of butyl acrylate initiated by a water (ammonium peroxodisulfate, APS) or oil (dibenzoyl peroxide, DBP) soluble radical initiator at different emulsifier concentrations were investigated. The rate of polymerization vs. conversion curve shows two intervals. The rate of polymerization is found to decrease with the emulsifier concentration. This finding was discussed in terms of the decrease of both radical and monomer concentration, the chain transfer to emulsifier, desorption of chaintransferred radicals, and the contribution of solution polymerization. The polymerization is faster with APS. In the APS system the rate per particle or the number of radicals per particle increases exponentially with increasing particle size. The particle size and number increase during the whole polymerization. This behavior was discussed in terms of the nucleation of monomer-containing micelles and agglomeration of primary particles during the whole polymerization. © 1995 John Wiley & Sons, Inc.     

Study on controlling particle growth in seeded emulsion polymerization with regulated coagulation based on the electrostatic interactions

30wt% solid content, anionic seed copolymer latex P(methyl acrylate-co-methyl methacrylate) was prepared by conventional emulsion polymerization, and then the seeded emulsion polymerization was carried out accompanied with the electrostatic coagulation during the reaction in the presence of counter-ion species, such as cationic monomer and initiator. In this article, effects of cationic monomer (dimethyl aminoethyl methacrylate, DM) content, secondary monomer to seed polymer weight ratio, M/P and amount of emulsifier (polyoxyethylene nonylphenylether with 23 units of ethylene oxide, PEO23) were investigated on the effective particle growth and the stability of final latex. With 10wt% DM in monomer, M/P ratio at 2.0 were recommended. An optimal policy for handling the emulsifier content without the nucleation of secondary particles while achieving the controlled coagulative growth was proposed from the observations of polymer yield and particle size during the polymerization.     

交联核壳结构PBA/PS和PBA/PMMA纳米微球的制备与应用

考察了聚丙烯酸丁酯/聚苯乙烯(PBA/PS)以及聚丙烯酸丁酯/聚甲基丙烯酸甲酯(PBA/PMMA)交联核壳结构纳米高分子微球的制备方法,并对其在尼龙复合材料中的应用进行了初步研究.结果表明,通过交联剂的引入使粒子核层和壳层内部均形成了高度交联的结构,可以限制亲水性较小的聚苯乙烯(PS)壳层向粒子内部迁移的趋势;制备出的微球平均粒径为40~50 nm,粒径分布很窄.采用饥饿态加料方式加入第二单体不仅可以使微球具有较高的产率和凝胶率,而且可以使其具有更理想的核壳结构和更窄的粒径分布.此外,将合成出的PBA/PMMA核壳粒子对尼龙6基体进行复合的结果表明,由于该微球表面与尼龙6基体之间具有较强的界面相互作用且微球具有较大的形变能力,可以在基体中形成良好的分散,在保持材料强度的同时有效地提高了其刚性和韧性.     

Influence of hydrophobic monomers on secondary nucleation of hydroxyl‐functionalized latexes

The influence of butyl acrylate (BA) and methyl methacrylate (MMA) on hydroxyl functionalized latexes was investigated. The hydrophobicity of the monomer feed was varied via the BA/MMA ratio. In addition to monitoring the effect of hydrophobic monomer feed on secondary nucleation, the polymerization kinetics and final latex properties were also obtained for comparison. Five different BA to MMA molar ratios were combined with five 2‐hydroxyethyl methacrylate (HEMA) concentrations (0, 10, 20, 30 and 40 mol% in monomer composition). All latexes were synthesized through seeded semibatch emulsion polymerization process. Particle size distributions and average particle sizes of the latexes were determined by dynamic light scattering (DLS) and qualitatively compared with transmission electron microscope (TEM) images. The BA to MMA ratio significantly influences the boundary HEMA concentration at which homogeneous secondary nucleation occurs. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 2190–2202     

HIGH SOLIDS-CONTENT NANOSIZE POLYMER LATEXES MADE BY A MODIFIED EMULSION COPOLYMERIZATION

1.INTRODUCTIONSince1980,agreatdealofresearchinteresthasbeendevotedtomicroemulsionpolymerization[1~10].Amicroemulsionmaybedefinedasthermodynamicallystableandopticallytransparentdispersioncomposedbywater,oilandsurfactant;inmanycasesacosurfactantisrequired.Microemulsionpolymerizationprocesscanyieldstablepolymerlatexeswithparticlesizeofabout10nmto100nm.However,therearetwomajordrawbacks,whichhavelimitedtheapplicationsofmicroemulsionpolymerization:(1)highsurfactantconcentration(upto20wt.%ofthet…     

Seeded semicontinuous emulsion copolymerization of methyl methacrylate,butyl acrylate,and phosphonated methacrylates: Kinetics and morphology

A series of methyl methacrylate, butyl acrylate, and phosphonated methacrylate (MAPHOS) copolymers were prepared by seeded semicontinuous emulsion polymerization under monomer‐starved conditions by varying the amount and nature of phosphonated methacrylates (diester, monoacid, and diacid). The effects on the kinetics, molecular weight distribution, and particle size distribution were investigated. The molecular weights and particle growth were affected by the amount of acidic MAPHOS in the recipe. Secondary nucleation occurred above a critical concentration of acidic MAPHOS (5 wt %). Characterization of the latices by elemental analysis provided information on the phosphonic acid location and showed that phosphonic oligomers were formed in the aqueous phase. Particle size data and electrophoretic behavior of the latex afforded a discussion on the particle surface morphology. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2469–2480, 2003     

室温交联型硅丙微胶乳的合成研究(1)硅烷单体对聚合稳定性和胶膜性能的影响

采用种子微乳液聚合工艺和单体半连续滴加法合成了室温交联型有机硅改性丙烯酸酯微胶乳，研究了硅烷单体种类和用量及其添加顺序等对聚合稳定和胶膜性能的影响。结果表明，使用含阻碍性铁新硅烷单体（C－1757）可明显抑制体系中的水解－缩合反应，提高聚合稳定性，而且随其用量增加，改性胶膜的交联密度增大，拉伸强度提高；延迟添加C－1757，可进一步提高聚合稳定性，但会降低胶膜的交联密度，拉伸强度先高后低，30／70处有一个最大值，所合成的硅丙微胶乳储存期可达长两年，与C－1757相比，硅烷单体A－174改性的胶膜具有更大的交联密度，而A－171改性的胶膜交联密度偏低，力学性能较差。     

High monomer content batch microemulsion polymerization of butyl acrylate initiated with gamma ray

Radiation polymerization of butyl acrylate was performed in a microemulsion stabilized with a mixture of sodium of 12-acryloxy-9-octadecenoic acid and sodium dodecyl sulfate in a weight ratio of 2 at room temperature. BA content in microemulsion can be successfully improved up to 40 wt% with low surfactant concentration (lower than 10 wt%). The resulted stable, translucent microlatex contain particles with average diameter from 28.1 to 38.1 nm with different monomer content. Particle size depends on the dose rate and surfactant concentration. Effects of monomer content and dose rate on the maximum polymerization rate are discussed.     

DESIGN AND CONTROL OF SOAP-FREE HYDROPHILIC-HYDROPHOBIC CORE-SHELL LATEX PARTICLES WITH HIGH CARBOXYL CONTENT IN THE CORE OF THE PARTICLES

Soap-free hydrophilic-hydrophobic core-shell latex particles with high carboxyl content in the core of the particles were synthesized via the seeded emulsion polymerization using methyl methacrylate(MMA),butyl acrylate(BA), methacrylic acid(MAA),styrene(St)and ethylene glycol dimethacrylate(EGDMA)as monomers,and the influences of MMA content used in the core preparation on polymerization,particle size and morphology were investigated by transmission electron microscopy,dynamic light scattering and conductometric titration.The results showed that the seeded emulsion polymerization could be carried out smoothly using "starved monomer feeding process" when MAA content in the core preparation was equal to or less than 24 wt%,and the encapsulating efficiency of the hydrophilic P(MMA-BA-MAAEGDMA) core with the hydrophobic PSt shell decreased with the increase in MAA content.When an interlayer of P(MMAMAA -St)with moderate polarity was inserted between the P(MMA-BA-MAA-EGDMA)core and the PSt shell,well designed soap-free hydrophilic-hydrophobic core-shell latex particles with 24 wt%MAA content in the core preparation were obtained.     

Preparation and application of cross-linked core-shell PBA/PS and PBA/PMMA nanoparticles

This paper reports the preparation of cross-linked core-shell poly(butyl acrylate)/polystyrene (PBA/PS) and poly(butyl acrylate)/poly(methyl methacrylate) (PBA/PMMA) nanoparticles via seeded emulsion polymerization and their application in nylon-based composites. A highly cross-linked structure was formed in both the cores and the shells by using a cross-linking agent, which could prevent the migration of hydrophobic PS shells to the inside of particles. There were covalent bonds on the interfaces between the cores and the shells of both particles. The average particle sizes were 40–50 nm, and the size distributions were narrow. The kinetics of polymerization was investigated. Well-defined core-shell structure and narrow particle size distribution could be achieved under starved conditions of monomer feeding. Furthermore, PBA/PMMA particles were used to fill nylon 6, good dispersion was obtained because of the strong interfacial interaction between the nanoparticles and the nylon 6 matrix and the good deformation ability of nanoparticles, and the toughness and rigidity of the composites were improved evidently. __________ Translated from Acta Polymerica Sinica, 2005, (6) (in Chinese)     

Effect of monomer water solubility on cationic microemulsion polymerization of three components (water,surfactant, and monomer)

Here, we present the oil/water (O/W) microemulsion polymerization in three‐component microemulsions of n‐butyl acrylate, ethyl acrylate, and methyl acrylate, monomers with similar chemical structures but different water solubilities using the cationic surfactant dodecyl trimethyl ammonium bromide. The effects of monomer water solubility, initiator type and initial monomer concentration on the polymerization kinetics were studied. Reaction rates were high with final conversions between 70 and 98% depending on the monomer and reaction conditions. The final latexes were bluish, with a particle size ranging between 20 and 50 nm and polymer with molar masses in the order of 10⁶ g mol^?1. Increasing monomer water solubility resulted in a slower reaction rate, larger particles and a lower number density of particles. A higher reaction rate, larger average particle size and higher particle number density were obtained by increasing the monomer concentration. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011