钴掺杂二氧化硅膜的制备、表征及氢气分离性能

采用正硅酸乙酯(TEOS)和Co(NO3)2.6H2O为前驱体通过溶胶-凝胶法制备掺钴微孔二氧化硅膜,研究钴在二氧化硅膜材料中的存在状态、膜材料孔结构以及膜材料的气体渗透和分离性能。结果表明钴元素以Si-O-Co的形式存在于SiO2骨架之中,掺杂Co 10%的微孔SiO2膜具有典型的微孔结构,其孔体积为0.119 cm3·g-1,平均孔径在0.52 nm左右且孔径主要分布在0.4～0.55 nm之间。氢气在膜材料中的输运低温下遵循Knudsen扩散机理,高于100℃时遵循活化扩散机理,300℃时膜材料的H2渗透率达到6.41×10-7 mol.m-2.s-1.Pa-1,H2/CO2分离系数达到6.61,高于Knudsen扩散的理想分离系数。     

Study on the variation of morphology and separation behavior of the stainless steel supported membranes at high temperature

Palladium composite membranes were prepared on stainless steel (SUS) supports modified by nickel submicron powder and colloidal silica sols. Permeation tests of the palladium composite membranes were carried out at high temperature in order to observe the thermal stability of the membrane. The palladium composite membrane failed with formation of plenty of pinholes in the presence of hydrogen at high temperature. The failure of the composite membrane was verified by comparing the nitrogen permeance before hydrogen permeation test with that after hydrogen permeation test and comparing the H₂/N₂ selectivity for single gas permeation test with that for mixture gas permeation test. The variation of the membrane surface due to the failure of the membrane was characterized in scanning electron microscopy (SEM) and energy dispersive X-ray spectrometer (EDS) analyses. As a result, it can be concluded that reducible metal oxides can be attributed to the failure of the composite membranes resulting from reduction of the metal oxides by hydrogen whichever position in the membrane the metal oxides are layered.     

Gas permeation characteristics of a hydrogen selective supported silica membrane

A highly hydrogen permeable silica membrane, referred to as Nanosil, was obtained by chemical vapor deposition of a thin SiO₂ layer on a porous Vycor glass support. This composite membrane showed good permeance (10⁻⁸ mol m⁻² s⁻¹ Pa⁻¹) for the small gas molecules (He, Ne, and H₂) at 873 K with high selectivity (10⁴) over other larger gas molecules (CO₂, CO, and CH₄). The characteristics of gas transport on the Vycor and Nanosil membrane were investigated with several gas diffusion models. The experimental gas permeation data on Vycor glass could be explained by the occurrence of Knudsen diffusion in parallel with surface diffusion. The permeance of the small gas molecules (He, Ne, and H₂) on the Nanosil membrane was activated, and increased as temperature increased. However, this permeance was limited at high temperature because of the limited permeance on the Vycor support. The gas permeance on the deposited silica layer was obtained by applying a series analysis of gas permeation on the combined silica layer and Vycor support composite system. The order of permeance through the silica layer was He>H₂>Ne which was the same as that through vitreous silica glass, but occurred with lower activation energies. The order of permeation of these small gas molecules did not follow either mass or molecular size but could be explained using a statistical gas permeance model.     

Sol–gel derived mesoporous and microporous alumina membranes

Stable polymeric and colloidal boehmite sols were prepared by sol–gel process through controlled hydrolysis/condensation reactions. The particle sizes of the colloidal sols were in the 12–25 nm range depending on the process parameters and about 2 nm for polymeric sols. The presence of a significant increase in the microporosity content of the heat treated polymeric membranes relative to the mesoporous colloidal membranes might make the design of thermally stable microporous alumina membranes with controlled pore structures possible. The phase structure evolution in the 600–800 °C range had shown that the crystallization of the gamma alumina in the amorphous matrix starts at about 800 °C. This indicated that the pore structure stability may be enhanced through processing up to this relatively high temperature in polymeric alumina derived unsupported membranes. The permeance values of the two and three layered colloidal alumina membranes were observed to be independent of pressure which implies that the dominant gas transport mechanism is Knudsen diffusion in these structures. This was also supported by the 2.8 nm BJH pore sizes of the colloidal membranes. The Knudsen diffusion equation derived permeances of the polymeric alumina membranes with thicknesses of about 300 nm were determined to be very close to the experimentally determined permeance values.     

Preparation of silica–alumina composite membranes for hydrogen separation by multi-step pore modifications

In the present paper, a silica–alumina composite membrane for hydrogen separation was prepared within an α-alumina support by the multi-step pore modification. The α-alumina support has an asymmetric structure composed of a thin dense skin layer and a thick coarse layer and the average pore size of its skin layer is 80 nm. The composite membrane layer was formed in the vicinity of the interphase between the two layers of the support by two consecutive steps; namely, in situ silica sol–gel reaction and soaking and vapor deposition. In order to enhance the hydrogen selectivity, palladium (Pd) particles were impregnated in the final step utilizing Pd-acetate as a Pd precursor. Although both silica and Pd induced the surface diffusion, Pd was more effective for selective hydrogen adsorption than silica. This multi-step method produced a porous membrane with moderate hydrogen selectivity and satisfactory hydrogen permeance at high temperature and at high transmembrane pressure. The separation factor of hydrogen relative to nitrogen was maintained at about 10 even when the transmembrane pressure was as high as 110 kPa, and the hydrogen permeance was still much higher than that of non-porous polymeric membranes. In addition, the microstructural distributions of Si and Pd within the intermediate membrane layer were examined by a scanning electron microscopy (SEM) and an energy dispersive X-ray analysis (EDX)     

Highly permeable mesoporous silica membranes synthesized by vapor infiltration of tetraethoxysilane into non-ionic alkyl poly(oxyethylene) surfactant films

Mesoporous silica membranes were prepared on porous alumina substrates by a vapor infiltration of tetraethoxysilane (TEOS) into a non-ionic poly(oxyethylene) (Brij56) surfactant film. Periodic mesostructured silica membranes were formed on both α- and γ-alumina substrates pre-treated with polystyrene. The polystyrene polymer plugged the pores of the alumina substrates and inhibited the deposition of silica in the alumina pores, resulting in the formation of a very thin silica membrane without a silica/alumina composite layer at the interface between mesoporous silica and the alumina substrates. The calcined mesoporous silica membrane showed very high nitrogen permeance (>10⁻⁶ mol m⁻² s⁻¹ Pa⁻¹). The single gas permeation was governed by the Knudsen diffusion mechanism. The durability of the mesoporous silica membrane against moisture in air was improved by a silylation with trimethylethoxysiliane.     

Synthesis and characterization of mesoporous ceria/alumina nanocomposite materials via mixing of the corresponding ceria and alumina gel precursors

Mesoporous ceria/alumina, CeO(2)/Al(2)O(3), composites containing 10, 20 and 30% (w/w) ceria were prepared by a novel gel mixing method. In the method, ceria gel (formed via hydrolysis of ammonium cerium(IV) nitrate by aqueous ammonium carbonate solution) and alumina gel (formed via controlled hydrolysis of aluminum tri-isopropoxide) were mixed together. The mixed gel was subjected to subsequent drying and calcination for 3 h at 400, 600, 800 and 1000 degrees C. The uncalcined (dried at 110 degrees C) and the calcined composites were investigated by different techniques including TGA, DSC, FTIR, XRD, SEM and nitrogen adsorption/desorption isotherms. Results indicated that composites calcined for 3 h at 800 degrees C mainly kept amorphous alumina structure and gamma-alumina formed only upon calcinations at 1000 degrees C. On the other hand, CeO(2) was found to crystallize in the common ceria, cerinite, phase and it kept this structure over the entire calcination range (400-1000 degrees C). Therefore, high surface areas, stable surface textures, and non-aggregated nano-sized ceria dispersions were obtained. A systematic texture change based on ceria ratio was observed, however in all cases mesoporous composite materials exposing thermally stable texture and structure were obtained. The presented method produces composite ceria/alumina materials that suit different applications in the field of catalysis and membranes technology, and throw some light on physicochemical factors that determine textural morphology and thermal stability of such important composite.     

Gas transport property of polyallylamine–poly(vinyl alcohol)/polysulfone composite membranes

Polyallylamine (PAAm) was synthesized by free radical polymerization and characterized by Fourier transform infrared resonance (FT-IR) spectroscopy, hydrogen nuclear magnetic resonance (¹H NMR) spectroscopy and differential scanning calorimetry (DSC). The composite membranes were prepared by using PAAm–poly(vinyl alcohol) (PVA) blend polymer as the separation layer and polysulfone (PSF) ultrafiltration membranes as the support layer. The surface and cross-section morphology of the membrane was inspected by environmental scanning electron microscopy (ESEM). The gas transport property of the membranes, including gas permeance, flux and selectivity, were investigated by using pure CO₂, N₂, CH₄ gases and CO₂/N₂ gas mixture (20 vol% CO₂ and 80 vol% N₂) and CO₂/CH₄ gas mixture (10 vol% CO₂ and 90 vol% CH₄). The plots of gas permeance or flux versus feed gas pressure imply that CO₂ permeation through the membranes follows facilitated transport mechanism whereas N₂ and CH₄ permeation follows solution–diffusion mechanism. Effect of PAAm content in the separation layer on gas transport property was investigated by measuring the membranes with 0–50 wt% PAAm content. With increasing PAAm content, gas permeance increases initially, reaches a maximum, and then decreases gradually. For CO₂/N₂ gas mixture, the membranes with 10 wt% PAAm content show the highest CO₂ permeance of about 1.80 × 10⁻⁵ cm³ (STP) cm⁻² s⁻¹ KPa⁻¹ and CO₂/N₂ selectivity of 80 at 0.1 MPa feed gas pressure. For CO₂/CH₄ gas mixture, the membranes with 20 wt% PAAm content display the highest CO₂ permeance of about 1.95 × 10⁻⁵ cm³ (STP) cm⁻² s⁻¹ KPa⁻¹ and CO₂/CH₄ selectivity of 58 at 0.1 MPa feed gas pressure. In order to explore the possible reason of gas permeance varying with PAAm content, the crystallinity of PVA and PAAm–PVA blend polymers was measured by X-ray diffraction (XRD) spectra. The experimental results show an inverse relationship between crystallinity and gas permeance, e.g., a minimum crystallinity and a maximum CO₂ permeance are obtained at 20 wt% PAAm content, indicating that the possibility of increasing CO₂ permeance with PAAm content due to the increase of carrier concentration could be weakened by the increase of crystallinity.     

Temperature and pressure effects on CO2 and CH4 permeation through MFI zeolite membranes

Single gas and mixture permeances of CO₂ and CH₄ were measured as functions of pressure and temperature through three MFI zeolite membranes that have different fractions of their permeances through non-zeolite pores. The effect of pressure on CO₂ permeance, which was different for each membrane, was fit by a modified surface diffusion model. The differences in the pressure behavior of the membranes are attributed to pores with viscous and Knudsen flow. Membranes with the largest permeation through non-zeolite pores have the lowest CO₂/CH₄ mixture selectivity. The highest CO₂/CH₄ mixture selectivity is 5.5 at room temperature and decreases with temperature because of a decrease in competitive adsorption. Although increasing pressure at constant pressure drop increases the apparent CO₂/CH₄ selectivity, the ratio of the CO₂ and CH₄ fluxes decreases.     

表面修饰的有机-无机杂化微孔SiO2膜的制备及氢气分离性能

采用苯基三乙氧基硅烷(PTES)和1,2-双(三乙氧基硅基)乙烷(BTESE)为前驱体, 通过溶胶-凝胶法制备了苯基修饰的有机-无机杂化SiO2 膜材料. 通过N2吸附、视频光学接触角测量、热重分析和红外光谱对膜材料的孔结构和疏水性能进行了表征, 并深入研究了膜材料的氢气渗透和分离性能. 结果表明, 修饰后的膜材料具有微孔结构, 孔径集中分布在0.4~0.6 nm. 在温度为40 ℃, 湿度为70%~80%的水热环境下陈化30 d后, 膜材料仍保持微孔结构. 苯基修饰后膜材料具有疏水性, 当n(PTES)/n(BTESE)=0.6时, 膜材料对水的接触角达到(125±0.4)°. 氢气在膜材料中的输运遵循活化扩散机理, 300 ℃时, 膜材料的H2渗透率达到8.71×10-7mol·m-2·Pa-1·s-1, H2/CO2的理想分离系数达到5.53.     

Characteristics of a zirconia composite membrane fabricated by a laser firing method

By a method of laser firing, a high zirconia containing (70%) composite membrane on porous ceramic tubing was successfully fabricated. The laser sintered composite membrane was characterized by gas separation/permeation experiments. In the separation experiment of a CO₂---CH₄ gaseous mixture, it was found that the separation factor of CH₄ over CO₂ was 1.15. In the pure gases permeation experiment, it was found that Knudsen diffusion is considered to be predominant in the permeation mechanism for pure gases H₂, He, CH₄, N₂, O₂, and CO₂, and the permeation mechanism of H₂O at lower temperature depends mainly on surface diffusion and on Knudsen diffusion at higher temperature.     

Highly hydrothermally stable microporous silica membranes for hydrogen separation

Fluorocarbon-modified silica membranes were deposited on gamma-Al2O3/alpha-Al2O3 supports by the sol-gel technique for hydrogen separation. The hydrophobic property, pore structure, gas transport and separation performance, and hydrothermal stability of the modified membranes were investigated. It is observed that the water contact angle increases from 27.2+/-1.5 degrees for the pure silica membranes to 115.0+/-1.2 degrees for the modified ones with a (trifluoropropyl)triethoxysilane (TFPTES)/tetraethyl orthosilicate (TEOS) molar ratio of 0.6. The modified membranes preserve a microporous structure with a micropore volume of 0.14 cm3/g and a pore size of approximately 0.5 nm. A single gas permeation of H2 and CO2 through the modified membranes presents small positive apparent thermal activation energies, indicating a dominant microporous membrane transport. At 200 degrees C, a single H2 permeance of 3.1x10(-6) mol m(-2) s(-1) Pa(-1) and a H2/CO2 permselectivity of 15.2 were obtained after proper correction for the support resistance and the contribution from the defects. In the gas mixture measurement, the H2 permeance and the H2/CO2 separation factor almost remain constant at 200 degrees C with a water vapor pressure of 1.2x10(4) Pa for at least 220 h, indicating that the modified membranes are hydrothermally stable, benefiting from the integrity of the microporous structure due to the fluorocarbon modification.     

A novel method for the preparation of thin dense Pd membrane on macroporous stainless steel tube filter

Thin Pd membranes were in situ deposited on macroporous stainless steel (MPSS) tubes using an improved electroless plating method consisting of material filling in the substrate pores, Pd plating on the filled substrate, and recovery and activation of the substrate pores. The Pd/MPSS composite membranes resulted from the filling materials of both aluminum hydroxide gel and Pd/aluminum hydroxide gel have been studied in detail and compared with each other. The hydrogen permeation mechanism through both membranes may be controlled by surface reactions, while the hydrogen permeation flux and activation energy for the membrane resulted from Pd/aluminum hydroxide gel are higher than these for the membrane resulted from aluminum hydroxide gel. In the case of the former membrane, which is almost pinhole free, the hydrogen permeation flux is as high as 0.302 mol/(m² s) with a pressure difference of 100 kPa at 773 K. Good membrane stability is also proven by the unchanged membrane surface morphology, the steady hydrogen permeance, and the complete hydrogen selectivity. The deposition mechanism of the membrane has been proposed and interpreted in detail.     

Gas separation mechanisms in microporous modified γ-al2o3 membranes

The transport of pure gases and of binary gas mixtures through a microporous composite membrane is discussed. The membrane consists of an alumina support with a mean pore diameter of 160 nm and an alumina top (separation) layer with pores of 2-4 nm. The theory of Knudsen diffusion, laminar flow and surface diffusion is used to describe the transport mechanisms. It appears for the composite membrane that Knudsen diffusion occurs in the toplayer and combined Knudsen diffusion/laminar flow in the support at pressure levels lower than 200 kPa. For the inert gas mixture H₂/N₂ separation factors near 3 could be achieved which is 80% of the theoretical Knudsen separation factor. This value is shown to be the product of the separation factor of the support (1.9) and of the top layer (1.5). The value for the top layer is rather low due to the relatively small pressure drop across this layer. This situation can be improved by using composite membranes consisting of three or more layers resulting in a larger pressure drop across the separation layer.CO₂ surface diffusion occurs on the internal surface of the investigated alumina membranes. At 250-300 K and a pressure of 100 kPa the contribution of surface diffusion flow measured by counterdiffusion is of the same order of magnitude as that resulting from gas diffusion. The adsorption energy amounts —25 kJ/mol and the surface coverage is 20% of a monolayer at 293 K and 100 kPa. The calculated surface diffusion coefficient is estimated to be 2-5 x 10^-9 m²/sec.Modification of the internal pore surface with MgO increases the amount of adsorbed CO₂ by 50-100%.Modifications with finely dispersed silver are performed to achieve O₂ surface diffusion.     

NaA Zeolite Membrane with High Performance Synthesized by Vapor Phase Transformation Method

IntroductionZeolitemembranes ,asaremarkablebranchofinor ganicmembrane ,havepotentialadvantagesinmanyappli cationssuchascatalysisandseparation ,chemicalsensors ,ascousticwavedevices ,andmicroelectronicdevicesduetotheiruniformporesizeatthemolecularlevelandresis tancetohightemperature .1 5For 10years ,manyre searchershavepaidconsiderableattentiontosynthesisofzeolitemembraneswithhighperformance .Amongthere portedzeolitemembranes ,mostattentionwasfocusedonsynthesisofMFI typezeolitemembranebecausei…     

Preparation and thermal treatment of Pd/Ag composite membrane on a porous α-alumina tube by sequential electroless plating technique for H2 separation

Pd/Ag/α-Al2O3 composite membranes were prepared by sequential electroless plating technique. The prepared membranes were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spec-troscopy, and inductively coupled plasma atomic emission spectroscopy techniques (ICP-AES). Effects of annealing time, Ag content, and air treatment on the hydrogen permeation flux and morphology of the alloys were investigated. The results of the investigation showed that the prepared type of tube had a good potential as substrate for membrane preparation. In addition, a uniform defect-free alloy was prepared by annealing at 550 ℃ in H2 atmosphere. The permeation results showed an increase in H2 permeation flux by increasing the Ag content and the annealing time. In addition, the air treatment of the prepared membranes at 400 ℃ for 1 h changed the morphology of the alloy and substantially enhanced the hydrogen flux.     

Fabrication of polymer/fluoride-containing salts blend composite membranes for CO_2 separation

Poly (N,N-dimethylaminoethyl methacrylate)-poly (ethylene glycol methyl ether methacrylate) (PDMAEMA-PEGMEMA) and cesium fluoride (CsF) were blended and used as the separation material of composite membranes.Hollow fiber composite membranes were fabricated by coating the blend on polysulfone (PSf) hollow fiber substrate.Introduction of fluorine ion improved the separation performance of the membrane.The concentration of coating solution was adjusted to obtain a membrane with high permeance.The composite membrane showed good performance with the CO2 permeance of 30.4 GPU (1 GPU=10-6 cm3 (STP)/(cm 2 s cmHg)),and selectivities to CO2/N2,CO2/CH4,CO2/H2 and O2/N2 of 47.2,37.6,1.75 and 4.70,respectively.Potassium fluoride (KF),due to its low cost,was also used as a substitute of CsF to prepare composite membrane and the permeation data showed that CsF can be replaced by KF.The effect of operating temperature on the permeation properties of the composite membrane was also investigated.     

Preparation and characterization of silica—polyimide composite membranes coated on porous tubes for CO2 separation

Silica-polyimide microcomposite membranes were prepared on γ-alumina-coated α-alumina support tubes, and their gas permeation properties were evaluated with He, N₂ and CO₂. Smoothing of the substrate surface and hybridization of silica and polyamic acid were both effective to form defect-free thin composite membranes. The CO₂ permeance of a membrane with a silica content of 68 wt% was one order of magnitude higher than that of a polyimide membrane having the same thickness. The permselectivity of CO₂ to N₂ was 30 at 30°C and 13 at 100°C. Contributions of the silica and polyimide phases to permeance of the composite membrane were analyzed with a two-phase permeation model. The effective thickness of the rate-controlling polyimide phase was less than one-tenth of the total thickness of the silica-polyimide membrane.     

Pore Modification in Porous Ceramic Membranes With Sol-Gel Process and Determination of Gas Permeability and Selectivity

Summary: The aim of the study was to investigate the variation in total surface area, porosity, pore size, Knudsen and surface diffusion coefficients, gas permeability and selectivity before and after the application of sol-gel process to porous ceramic membrane in order to determine the effect of pore modification. In this study, three different sol-gel process were applied to the ceramic support separately; one was the silica sol-gel process which was applied to increase porosity, others were silica-sol dip coating and silica-sol processing methods which were applied to decrease pore size. As a result of this, total surface area, pore size and porosity of ceramic support and membranes were determined by using BET instrument. In addition to this, Knudsen and surface diffusion coefficients were also calculated. After then, ceramic support and membranes were exposed to gas permeation experiments by using the CO₂ gas with different flow rates. Gas permeability and selectivity of those membranes were measured according to the data obtained. Thus, pore surface area, porosity, pore size and Knudsen diffusion coefficient of membrane treated with silica sol-gel process increased while total surface area was decreasing. Therefore, permeability of ceramic support and membrane treated with silica sol-gel process increased, and selectivity decreased with increasing the gas flow rate. Also, surface area, porosity, pore size, permeability, selectivity, Knudsen and surface diffusion coefficients of membranes treated with silica-sol dip coating and silica-sol processing methods were determined. As a result of this, porosity, pore size, Knudsen and surface diffusion coefficients decreased, total surface area increased in both methods. However, viscous flow and Knudsen flow permeability were detected as a consequence of gas permeability test and Knudsen flow was found to be a dominant transport mechanism in addition to surface diffusive flow owing to the small pore diameter in both methods. It was observed that silica-sol processing method had lower pore diameter and higher surface diffusion coefficient than silica-sol dip coating method.     

溶胶凝胶法合成聚酰亚胺二氧化钛杂化膜

溶胶凝胶法制备了负载型聚酰亚胺 二氧化钛杂化膜 ,采用扫描电镜、红外光谱、TG DTA、压汞法和气体渗透性能测试装置对膜材料的表面形貌、表面结构、热性能、孔径分布和气体渗透性能进行了表征 .结果表明 ,杂化膜材料形成了有机相包裹无机相的交联结构 ;聚酰亚胺与二氧化钛粒子形成了新型键联结构 ;其热分解温度随二氧化钛含量的增加而降低 ,在 4 5 0℃以下热稳定性优于聚酰亚胺膜材料 ;平均孔径随二氧化钛含量增大而增大 ,孔径分布趋于弥散 ;N2 、H2 和CO2 在膜内渗透由Knudsen扩散控制 ,H2 O N2 分离因子均大于Knudsen扩散值 ,表现出良好的亲水性 .