Morphology and properties of biodegradable poly (lactic acid)/poly (butylene adipate-co-terephthalate) blends with different viscosity ratio

Phase morphology exerts a tremendous influence on the properties of polymer blends. The development of the blend morphology depends not only on the intrinsic structure of the component polymers but also on extrinsic factors such as viscosity ratio, shearing force and temperature in the melt processing. In this study, various poly (butylene adipate-co-terephthalate) (PBAT) materials with different melt viscosity were prepared, and then poly (lactic acid) (PLA)/PBAT blends with different viscosity ratio were prepared in a counter-rotating twin-screw extruder under constant processing conditions. The influence of viscosity ratio on the morphology, mechanical, thermal and rheological properties of PLA/PBAT (70/30 w/w) blends was investigated. The experimental results showed that the morphology and properties of PLA/PBAT blends strongly depended on the viscosity ratio. Finer size PBAT phase were observed for viscosity ratio less than 1 (λ < 1) compared to samples with λ > 1. It was found that the interfacial tensions of PLA and PBAT were significantly different when the viscosity ratio was changed, the lowest interfacial tensions (0.12 mN/m) was obtained when the viscosity was 0.77. Additionally, the maximal tensile strength in PLA/PBAT blends were obtained when the viscosity ratio was 0.44, while the maximal impact properties were obtained when the viscosity ratio was 1.95.     

Effect of montmorillonite and chain extender on rheological,morphological and biodegradation behavior of PLA/PBAT blends

The effect of montmorillonite clay (MMT) and/or chain extender (CE) on rheological, morphological and biodegradation properties of PLA/PBAT blend was investigated. The biodegradation behavior was evaluated by CO₂ evolution in soil burial. CE incorporation resulted in an increase in the complex viscosity of PLA/PBAT blends, an increase in PLA crystallinity and a decrease in the dispersed phase diameter. MMT incorporation resulted in an increase in the complex viscosity, more pronounced shear-thinning behavior and a decrease in the dispersed phase diameter. CE incorporation resulted in a slight effect in the rheological properties of PLA/PBAT blend in the presence of MMT. Unfilled PLA/PBAT blend presented the highest amount of evolved CO₂, and the micrographs indicated that degradation tends to occur on the surface. MMT delayed biodegradation of PLA/PBAT blends even although their surfaces presented some cracks and holes in a few localized regions. PLA/PBAT + CE blend presented the lowest amount of evolved CO₂.     

Thermal degradation of poly(lactic acid) (PLA) and poly(butylene adipate-co-terephthalate) (PBAT) and their blends upon melt processing

Poly(lactic acid) (PLA) and poly(butylene adipate-co-terephthalate) (PBAT) are biodegradable aliphatic polyesters, which being semicrystalline and thermoplastic can be processed by conventional methods. Their blends give interesting materials for industrial packaging applications, due to their increased ductility as PBAT content increases. However, like many aliphatic polyesters, the PLA matrix degrades upon melt processing thus affecting the thermo-mechanical features of the blended material. In this work, we studied the effect of processing at high temperature on the molecular weight distribution, morphology, and thermo-mechanical properties of both homopolymers, as well as the PLA/PBAT 75/25 blend. Notably, different processing conditions were adopted in terms of temperature (range 150-200 °C) and other relevant processing parameters (moisture removal and nitrogen atmosphere). Analysis of PLA/PBAT blends indicated that intermolecular chain reactions took place under strong degradative conditions of PLA, yielding PLA/PBAT mixed chains (copolymers). Increasing amounts of copolymers resulted in improved phase dispersion and increased ductility, as SEM and mechanical tests indicated. Conversely, reduced PLA degradation with less copolymer formation, afforded higher modulus materials, owing to poorer dispersion of the soft phase (PBAT) into the PLA matrix.     

Biodegradation of poly(lactic acid) and its nanocomposites

PLA nanocomposites based on organically modified montmorillonites at 5% w/w loading were prepared by melt blending using an internal mixer and then degraded in a commercial compost. The addition of nanoclays was found to increase the PLA degradation rate, especially for the highest dispersed clay in the polymer matrix. Biodegradation by microorganisms isolated from the compost showed the bacterium Bacillus licheniformis as one of the responsible for PLA biodegradation in compost. It was also found that clays can influence the polymer bacterial degradation depending on their chemical structure and affinity of the bacterium towards the clay.     

Degradation and recovery in poly(butylene adipate-co-terephthalate)/ thermoplastic starch blends

The economic and social impact of the increasing waste disposal problems of conventional plastic materials are well known and promoted the search for better recyclable and biodegradable polymers, blends and compounds. Fully biodegradable blends of poly(butylene adipate-co-terephthalate) (PBAT), a synthetic copolyester, and thermoplastic starch (TPS), a natural polysaccharide, are of technical and economic interest in the quest for eco-friendly polymeric materials to substitute conventional alternatives. One of less desirable characteristics of many new biodegradable materials is their relative thermal instability (degradation) under processing conditions.In the present work, PBAT/TPS blends with up to 30% TPS were processed at different temperatures in a laboratory internal mixer, with and without the incorporation of a chain extender additive (Joncryl). The rate of change of torque during the melt processing stage, adjusted to eliminate minor temperature variations, is a very sensitive indicator of variation of molar mass due to degradation and recovery. It was found that TPS content promotes thermal degradation in the PBAT/TPS blends at levels above those observed in neat components, in a strongly composition and temperature-dependent process. The addition of 1% of the chain extender additive partially reverts the process, especially during processing at high temperature.     

Chemical modification of poly(lactic acid) and its use as matrix in poly(lactic acid) poly(butylene adipate-co-terephthalate) blends

Poly(lactic acid), PLA, was chemically modified with maleic anhydride (MA) by reactive extrusion. The effect of this modification on molar mass (MM) and acidity was assessed by means of size-exclusion chromatography (SEC) and titration, respectively. PLA MM decreased in the presence of MA solely and of MA and peroxide. Reduction in MM was monitored by the increase in acidity. PLA blends containing poly(butylene adipate-co-terephthalate) (PBAT) were prepared through different mixing protocols, PLA/PBAT, PLA-g-MA/PBAT and PLA/PBAT/MA/peroxide (PLA/PBAT in situ). SEC results and rheological properties revealed reduction in MM and viscosity of the modified blends. PLA/PBAT presented increase in MM and bimodal MM distribution. The calculated interfacial tension was significantly lower for the modified blends, despite the lower average particle area of PLA/PBAT. Surprisingly, the modified blends presented higher yield strength than that predicted by the rule of mixtures, which might indicate interfacial reactions.     

Melt and cold crystallization in a poly(3-hydroxybutyrate) poly(butylene adipate-co-terephthalate) blend

Journal of Thermal Analysis and Calorimetry - Melt and cold crystallization characteristics of poly(3-hydroxybutyrate) (PHB) and poly(butylene adipate-co-terephthalate) (PBAT), two biodegradable...     

Effect of different starch contents on physical,morphological, mechanical,barrier, and biodegradation properties of tapioca starch and poly(butylene adipate-co-terephthalate) blend film

Study on degradation behaviors of biodegradable poly(butylene adipate-co-terephthalate) (PBAT) blended with different compositions of thermoplastic starch (TPS) under soil burial and natural weathering environments is vital in order to predict the product service-life and planning for in situ biodegradation after product disposal. In this article, different compositions of TPS (0%, 20%, 40%, 50%, and 60%) were compounded with PBAT using single screw extruder. The samples were characterized for their tensile properties, fractured surface morphology, water barrier and surface hydrophorbicity properties in order to investigate the effect of starch fractions in PBAT blends. The degradation behavior under natural weathering and soil burial conditions was also determined during the 9 months duration by observing the change of physical appearance, weight loss, surface morphology, chemical structural, and tensile properties. The findings showed that the addition of TPS (20%, 40%, 50%, and 60%) had led to a reduction in tensile strength (41.47%, 60.53%, 63.43%, and 68.53%), and reduction in elongation at break (42.92%, 92.1%, 92.23%, and 93.22%, respectively) and water barrier properties. The findings also showed that there were distinct degradation behavior under both conditions. Upon exposure to natural weathering, photodegradation and Norrish type I & II occurred whereas under the soil burial condition, hydrolytic, and enzymatic degradation take places. Sample with the highest starch contents underwent the highest weight loss and reduction in tensile properties under both environments. The findings in this study are useful in order to investigate the feasibility of PBAT/Tapioca starch blends for biodegradable plastic film for various industrial applications especially in packaging and agricultural mulch.     

Biodegradation and thermal decomposition of poly(lactic acid)-based materials reinforced by hydrophilic fillers

The effect of hydrophilic fillers (starch and wood-flour) on the degradation and decomposition of poly(lactic acid) (PLA) based materials was investigated. Biodegradation was evaluated by composting under controlled conditions in accordance with AS ISO 14855. Thermal decomposition was studied by thermogravimetry (TGA). Morphological variations during biodegradation were investigated by SEM examination. It was found that biodegradation rates of PLA/starch blends and PLA/wood-flour composites were lower than that of pure cellulose but higher than that of pure PLA. The biodegradation rate was increased from about 60% to 80% when the starch content was increased from 10% to 40% after 80 days. Both starch and wood-flour accelerated thermal decomposition of PLA, and starch exhibited a relatively stronger affect then wood-flour. The decomposition temperature of PLA was decreased about 40 °C when the filler content was increased to 40%. Small polar molecules released during thermal decomposition of starch and wood-flour were attributed to the thermal decomposition behaviours of the PLA based blends and composites and their role is further discussed in this paper.     

Biodegradation of three-layer laminate films based on gelatin under indoor soil conditions

Three-layer gelatin films, composed of sodium montmorillonite (MMt) - plasticized gelatin (Ge-5MMt) (inner layer) and dialdehyde starch (DAS) - cross-linked and plasticized gelatin films (Ge-10DAS) (outer layers), obtained by heat-compression molding, were submitted to degradation under indoor soil burial conditions for 14 days. Biodegradation of multilayer film as well as individual components and control gelatin films was evaluated by monitoring water absorption and weight loss. It was established that technological treatments performed on gelatin, such as cross-linking, compounding with clay and heat-compression molding have a major impact on the biodegradation rate and extent. The possible reasons are discussed. Weight loss results revealed that the susceptibility to microbial attack during soil burial varied in the order: Ge-10DAS < multilayer < Ge-5MMt < gelatin control film. The intermediate behaviour of the multilayer was associated with the presence of hydrogen-bonding interactions between layers, induced by processing. Scanning electron microscopy revealed that the multilayer was preferentially biodegraded by filamentous microorganisms and even larvae in the later stages of the process. The presence of holes and pits on the multilayer surface was more likely attributed to the preferential removal of glycerol and DAS as shown by thermogravimetric analysis.     

The influence of biotic and abiotic factors on the rate of degradation of poly(lactic) acid (PLA) coupons buried in compost and soil

Poly(lactic) acid (PLA) is a compostable biopolymer and has been commercialised for the for the manufacture of short-shelf life products. As a result, increasing amounts of PLA are entering waste management systems and the environment; however, the degradation mechanism is unclear. While hydrolysis of the polymer occurs abiotically at elevated temperature in the presence of water, potential catalytic role for microbes in this process is yet to be established. In this study, we examined the degradation of PLA coupons from commercial packaging at a range of temperatures (25°, 37°, 45°, 50° and 55 °C) in soil and compost and compared with the degradation rates in sterile aqueous conditions by measuring loss of tensile strength and molecular weight (Mw). In addition, in order to assess the possible influence of abiotic soluble factors in compost and soil on degradation of PLA, degradation rates in microorganism-rich compost and soil were compared with sterile compost and soil extract at 50 °C. Temperature was determined to be the key parameter in PLA degradation and degradation rates in microorganism-rich compost and soil were faster than in sterile water at temperatures 45° and 50 °C determined by tensile strength and Mw loss. Furthermore, all tensile strength was lost faster after 30 and 36 days in microorganism-rich compost and soil, respectively, than in sterile compost and soil extract, 57 and 54 days, respectively at 50 °C. Significantly more Mw, 68% and 64%, was lost in compost and soil, respectively than in compost extract, Mw, 53%; and in soil extract, 57%. Therefore, degradation rates were faster in microorganism-rich compost and soil than in sterile compost and soil extract, which contained the abiotic soluble factors of compost and soil at 50 °C. These comparative studies support a direct role for microorganisms in PLA degradation at elevated temperatures in humid environments. No change in tensile strength or Mw was observed either 25° or 37 °C after 1 year suggesting that accumulation of PLA in the environment may cause future pollution issues.     

Biodegradation study of plasticised corn flour/poly(butylene succinate-co-butylene adipate) blends

Plasticised corn flour/poly(butylene succinate-co-butylene adipate) (PBSA) materials were prepared by extrusion and injection in order to study the impact of PBSA ratio on their physicochemical properties and biodegradability. Scanning electron microscopy observations showed that corn flour and PBSA are incompatible. Three types of morphology have been observed: (i) starch dispersed in a PBSA matrix, (ii) a “co-continuous-like” morphology of starch and PBSA, and (iii) PBSA dispersed in a starch matrix. As expected, the extent of plasticised corn flour starch hydrolysis by amylolytic enzymes decreased when the amount of PBSA increased. Addition of a lipase to hydrolyse PBSA ester bonds enhanced enzymatic hydrolysis of starch by amylolytic enzymes in materials where PBSA formed a continuous phase. This suggests that PBSA formed a barrier restricting the access of amylolytic enzymes to starch. This was consistent with aerobic and anaerobic biodegradation assays, which also showed lower biodegradability of materials containing a majority of PBSA.     

Shear-induced non-isothermal crystallization of poly(butylene adipate-co-terephthalate)

The influence of shear on non-isothermal crystallization of commercial poly(butylene adipate-co-terephthalate) (PBAT) was investigated. PBAT melt was sheared at 130 and 150 °C at rates of 10–100/s, and then cooled. The crystallization was followed by a light depolarization technique, whereas the crystallized specimens were analyzed by DSC, 2D-SAXS, 2D-WAXS, PLM and SALS. Shear flow shifted crystallization to higher temperature, and the effect was augmented by lower temperature of shearing as well as by higher shear rate and strain. Crystallization peak rate temperature of PBAT, sheared at 130 °C for 5 min at 100/s, increased by up to 12 °C. However, no evidence of crystal orientation due to shear was found, indicating that the shear induced the point-like nucleation. Only a small increase of melting peak temperatures, by up to 2–5 °C, was observed for the specimens sheared at the highest rates (≥50/s).     

Effect of dyeing on melting behavior of poly(lactic acid) fabric

The effect of the dyeing on the melting behavior of poly(lactic acid) fabrics was investigated by differential scanning calorimeter. The DSC melting peaks at 10°C min^-1 of the untreated poly(lactic acid) fabric were observed at a temperature higher than those of the dyed fabrics. The restricting force from the extended tie molecules along the fiber axis seems to decrease in the dyeing process. When the sample was rapidly heated, the crystallites melted at lower temperatures since recrystallization was restricted. It was estimated, based on the heating-rate dependency of melting behavior, that the original crystallites of the untreated sample melted at 146.1°C and those of the dyed samples melted at higher temperatures, suggesting that their crystallites are grown to be more perfect in the dyeing process. This revised version was published online in July 2006 with corrections to the Cover Date.     

Biodegradation of poly(lactic acid)/starch/coir biocomposites under controlled composting conditions

The aim of this work was to investigate the aerobic biodegradation of a composite under controlled composting conditions using standard test methods. Composite was formed by poly(lactic acid) (PLA), with and without the addition of maleic anhydride (MA), acting as coupling agent, thermoplastic starch (TPS) and short natural fibre (coir). For comparison its starting materials, such as TPS and matrix (containing 75 wt% of PLA and 25 wt% of TPS), were also tested.At the end of the incubation period, TPS appeared to be the most bio-susceptible material being totally biodegraded and the matrix showed a higher level of biodegradation (higher amounts of evolved CO₂) than PLA, probably due to the TPS domains preferentially attacked by microorganisms and increasing the percentage of carbon dioxide produced. Fibres seemed to play a secondary role in the process as confirmed by the slight differences in carbon dioxide produced. The compatibilised composite revealed a lower percentage of evolved CO₂ than the uncompatibilised one. Finally, the degradation results were confirmed by thermal properties' changes of tested materials at different incubation times, as monitored by thermal analysis, and by the scanning electron microscopy (SEM) analyses of the compost aged samples. SEM micrographs showed the formation of patterns and cracks on the surface of the materials aged in the compost evidencing a profound loss of structure. Moreover, an extended biofilm (evident also with optical microscopy observation) was detected on the biodegraded materials, thus indicating the growth of a large number of bacteria and fungi on their surfaces.     

Different enantioselectivity of two types of poly(lactic acid) depolymerases toward poly(l-lactic acid) and poly(d-lactic acid)

Poly(lactic acid) (PLA) depolymerases are categorized into protease-type and lipase-type. Protease-types can hydrolyze poly(l-lactic acid) (PLLA) but not poly(d-lactic acid) (PDLA). Lipase-types, including cutinase-like enzyme (CLE) from Cryptococcus sp. strain S-2 preferentially hydrolyze PDLA. Both enzymes degraded not only PLA emulsion but also PLA film, in which amorphous region is preferentially attacked, but crystalline region can be also attacked. Stereocomplex PLA (sc-PLA) formed by 50:50 blending of PLLA and PDLA included no homo crystals, but a tiny homo crystallization peak appeared and crystallinity increased by 5% when attacked by CLE, although no significant change of molecular weight and crystalline size was found. Enantioselective degradation must occur in amorphous region of PLLA/PDLA film and preferentially hydrolyzed PDLA, resulting in a slightly excess amount of PLLA remained, which must be crystallized.