Morphology and properties of nanostructured materials based on polypropylene/poly(butylene succinate) blend and organoclay

Nanostructured materials based on organically modified montmorillonite (OMMT) and polypropylene (PP)/poly(butylene succinate) (PBS) blend were prepared via melt-mixing of PP, PBS, and OMMT in a batch mixer. The weight ratio of PP and PBS was 70:30, and the OMMT loading varied from 0.5 to 5 wt%. The surface morphologies of unmodified and OMMT-modified blend were studied by field-emission scanning electron microscopy. Results showed that the particle size of the dispersed PBS phase was significantly reduced with the addition of a small amount of OMMT (1.5 wt%). Upon the addition of 5 wt% of OMMT, the domain size of the dispersed PBS phase changed significantly from the unmodified blend, and a homogeneous dispersion of very fine particles of PBS was observed. The degree of dispersion of silicate layers in the blend matrix was characterized by X-ray diffraction and transmission electron microscopy. The improved adhesion between the phases and the fine morphology of the dispersed phase contributed to the significant improvement in the properties and thermal stability of the final nanocomposite materials. On the basis of these results, we describe a general understanding of how the morphology is related to the final properties of OMMT-incorporated PP/PBS blend.     

Melting and thermal history of poly(hydroxybutyrate-co-hydroxyvalerate) using step-scan DSC

Melting behaviour and crystal morphology of poly(3-hydroxybutyrate) (PHB) and its copolymer of poly(3-hydroxybutyrate-co-3-hydroxyvalerate) with various hydroxyvalerate (HV) contents [5 wt.% (PHB5HV), 8 wt.% (PHB8HV) and 12 wt.% (PHB12HV)] have been investigated by conventional DSC, step-scan differential scanning calorimetry (SDSC) and hot-stage polarised optical microscopy (HSPOM). Crystallisation behaviour of PHB and its copolymers were investigated by SDSC. Thermal properties were investigated after different crystallisation treatments, fast, medium and slow cooling. Multiple melting peak behaviour was observed for all polymers. SDSC data revealed that PHB and its copolymers undergo melting–recrystallisation–remelting during heating, as evidenced by exothermic peaks in the IsoK baseline (non-reversing signal). An increase in degree of crystallinity due to significant melt–recrystallisation was observed for slow-cooled copolymers. PHB5HV showed different crystal morphologies for various crystallisation conditions. SDSC proved a convenient and precise method for measurement of the apparent thermodynamic specific heat (reversing signal) HSPOM results showed that the crystallisation rates and sizes of spherulites were significantly reduced as crystallisation rate increased.     

Study on rheological behaviour of poly(butylene terephthalate)/montmorillonite nanocomposites

Poly(butylene terephthalate)/montmorillonite composites (PBT/MMT) were prepared by melt intercalation and then investigated using X-ray diffractometer (XRD) and transmission electron microscope (TEM) as well as parallel plate rheometer. It was found that the composites had various phase morphologies with nanoscales and distinct behaviours of a percolation network structure under certain conditions. The linear viscoelastic region of the composites is much narrower than that for PBT matrix, the percolation threshold of the composites is near 3 wt.%, and the percolation network structure is not stable under a shear as well as in a quiescent annealing process. Moreover, PBT/MMT presents the nature of temperature independence of G′ versus G″ whether the internal percolated tactoids network formed or not. The magnitudes of the stress overshoots observed in the reverse flow experiments were strongly dependent on the rest time, which could be inferred that the ruptured network is reorganized under the quiescent annealing process. Furthermore, PBT/MMT shows a strain-scaling stress response to the startup of steady shear, indicating that the formation of the liquid crystalline-like phase structure in the nanocomposites may be the major drive force for the reorganization of the internal network.     

Polymer-layered silicate nanocomposites based on poly(ε-caprolactone)

Poly(ε-caprolactone) nanocomposites based on montmorillonite modified with hexadecyltrimethylammonium bromide (M-HTAB) were prepared by the in situ polymerization technique. As a result, nano-structured PCL/M-HTAB systems were obtained. It was found that the molecular weight of PCL decreased with an increase in silicate content in the system. Within the investigated range of molecular weight, crystallization behavior of poly(ε-caprolactone) was affected only by the presence of M-HTAB. A silicate loading of higher than 10 wt.% reduced both crystallinity degree and the crystallization rate of PCL. The structure of obtained intercalated nanocomposites depended on the amount of montmorillonite in the systems. The periodicity of clay layers, estimated by X-ray diffraction, was found to be high at increased silicate loading in the nanocomposite. Since PCL and SAN are miscible, an attempt was made to use PCL/M-HTAB systems as a modifier for SAN matrix. Apparently, a quantity as small as 0.66 wt.% of M-HTAB in such blends induced a clear increase in material stiffness. An increase of Young's modulus of more than 40% in comparison to neat SAN was observed at 5.65 wt.% silicate loading.     

Structure and properties of nanocomposites with a poly(trimethylene terephthalate) matrix

Poly(trimethylene terephthalate) (PTT), and three organically modified montmorillonites were mixed in the melt state obtaining widely dispersed nanocomposites. The parameters varied in this study were the type and amount of the organic modification and the clay content. A higher polarity of the surfactant made intercalation easier, but neither the nature (included polarity) nor the amount of surfactant influenced the dispersion level. The latter was shown directly by TEM and indirectly by the values of the modulus of elasticity. Upon mixing, a maximum interlayer distance was observed regardless of the initial interlayer distance and the nature and amount of the organoclay used. This finding was also observed in other matrices but does not appear to be a general rule. The decrease in the break properties is mainly attributed to the clay addition and the increases in the modulus of elasticity were large, in agreement with the high degree of dispersion obtained.     

Effect of ZnO and organo-modified montmorillonite on thermal degradation of poly(methyl methacrylate) nanocomposites

Since a few years ago, a topic of interest consists in developing composites filled with nanofillers to improve thermal degradation and flammability property of poly(methyl methacrylate) (PMMA). In the present work, the effects of ZnO nanoparticles and organo-modified montmorillonite (OMMT) on the thermal degradation of PMMA were investigated by thermogravimetric analysis (TGA). PMMA-ZnO and PMMA-OMMT nanocomposites were prepared by melt blending with different (2, 5, and 10 wt%) loadings. SEM and TEM analyses of nanocomposites were performed in order to investigate the dispersion of nanofillers in the matrix. According to TGA results, the addition of ZnO nanoparticles does not affect the thermal degradation of PMMA under an inert atmosphere. However, in an oxidative atmosphere, two contrary effects were observed, a catalytic effect at lower concentration of ZnO in the PMMA matrix and a stabilizing effect when the ZnO concentration is higher (10 wt%). In contrast, the presence of OMMT stabilizes the thermal degradation of PMMA whatever be the atmosphere. Differential thermal analysis (DTA) curves showed surprising results, because a dramatic change of exothermic reaction of the PMMA degradation process to an endothermic reaction was observed only in the case of OMMT. During the degradation of PMMA-ZnO nanocomposites, pyrolysis-gas chromatography coupled to mass spectrometer (Py-GC/MS) showed an increase in the formation of methanol and methacrylic acid while a decrease in the formation of propanoic acid methyl ester occurred. In the case of PMMA-OMMT systems, a very significant reduction in the quantity of all these degradation products of PMMA was observed with increasing OMMT concentration. It is also noted that during PMMA-OMMT degradation less energy was released as the decomposition is an endothermic reaction and the material was cooled.     

Organically modified rectorite toughened poly(lactic acid): Nanostructures, crystallization and mechanical properties

To improve the toughness of PLA, poly(lactic acid) (PLA)/organically modified rectorite (OREC) nanocomposites were prepared via the melt-extrusion method. A partially exfoliated and partially intercalated structure was confirmed by WAXD and TEM. The crystallization behaviors of neat PLA and nanocomposite were studied by POM and DSC, and it was found that OREC had a great effect on the overall crystallization rate and spherulitic texture of PLA. The presence of OREC could toughen PLA greatly. For example, when 1 wt.% OREC was added, the elongation at break of the nanocomposite was increased to 210%. The toughening mechanism was analyzed through the observation of the inner structure of the tensile test bar using SEM.     

Fully biodegradable blends of poly(butylene succinate) and poly(butylene carbonate): Miscibility, thermal properties, crystallization behavior and mechanical properties

Fully biodegradable poly(butylene succinate) (PBS) and poly(butylene carbonate) (PBC) blends were prepared by melt blending. Miscibility, thermal properties, crystallization behavior and mechanical properties of PBS/PBC blends were investigated by scanning electron microscopy (SEM), phase contrast optical microscopy (PCOM), differential scanning calorimetry (DSC), wide angle X-ray diffraction (WAXD) and mechanical properties tests. The SEM and PCOM results indicated that PBS was immiscible with PBC. The WAXD results showed that the crystal structures of both PBS and PBC were not changed by blending and the two components crystallized separately in the blends. The isothermal crystallization data showed that the crystallization rate of PBS increased with the increase of PBC content in the blends. The impact strength of PBS was improved significantly by blending with PBC. When the PBC content was 40%, the impact strength of PBS was increased by nearly 9 times.     

Influence of chemical surface modification of cellulose nanowhiskers on thermal,mechanical, and barrier properties of poly(lactide) based bionanocomposites

In the aim of producing fully organic bionanocomposite based on poly(lactide) (PLA), cellulose nanowhiskers (CNW) were grafted by n-octadecyl-isocyanate (CNW-ICN) applying an in situ surface grafting method. The compatibilizing effect of the long aliphatic grafted chain was investigated by thermal, mechanical and permeability analysis of solvent cast nanocomposite films. The grafted CNW-ICN could be successfully dispersed in the polymer matrix. The gained compatibility brought about a nucleating effect, decreasing the half time of isothermal crystallization from 25 min for the neat PLA to 8.4 min for the nanocomposite including 2.5 wt% CNW-ICN, e.g., tensile strength was improved by 10 MPa for the same 2.5 wt% CNW-ICN/PLA composite. Mechanical reinforcement was also effective in the rubbery state of PLA and increased the tensile modulus of the rubbery plateau providing thereby thermal resistance to the polymer. Oxygen barrier properties did not change significantly upon the inclusion of CNW-ICN, even when the quantity of CNW-ICN was increased to 15 wt%. More interestingly, the water vapour permeability of the CNW-ICN nanocomposite was always lower than the one of ungrafted CNW composites, which led to the conclusion that the hydrophobic surface graft and improved compatibility could counteract the effect of inclusion of hydrophilic structures in the matrix on water vapour transport. In conclusion, the surface grafting of CNW with isocyanates might be an easy and versatile tool for designing fully organic bionanocomposites with tailored properties.     

New approach on the development of plasticized polylactide (PLA): Grafting of poly(ethylene glycol) (PEG) via reactive extrusion

In this work, new ways of plasticizing polylactide (PLA) with low molecular poly(ethylene glycol) (PEG) were developed to improve the ductility of PLA while maintaining the plasticizer content at maximum 20 wt.% PLA. To this end, a reactive blending of anhydride-grafted PLA (MAG-PLA) copolymer with PEG, with chains terminated with hydroxyl groups, was performed. During the melt-processing, a fraction of PEG was grafted into the anhydride-functionalized PLA chains. The role of the grafted fraction was to improve the compatibility between PLA and PEG. Reactive extrusion and melt-blending of neat and modified PLA with PEG did not induce any dramatic drop of PLA molecular weight. The in situ reactive grafting of PEG into the modified PLA in PLA/PEG blends showed a clear effect on the thermal properties of PLA. It was demonstrated by DSC that the mobility gained by PLA chains in the plasticized blends yielded crystallization. The grafting of a fraction of PEG into PLA did not affect this process. However, DSC results obtained after the second heating showed an interesting effect on the T_g when 20 wt.% PEG were melt blended with neat PLA or 10 wt.% MAG-PLA. In the latter case, the T_g displayed by the reactive blend was shifted to even lower temperatures at around 14 °C, while the T_g of neat PLA and PLA blended with 20 wt.% PEG was around 60 and 23 °C, respectively. Regarding viscoelastic and viscoplastic properties, the presence of MAG-PLA does not significantly influence the behavior of plasticized PLA. Indeed, with or without MAG-PLA, elastic modulus and yield stress decrease, while ultimate strain increases with the addition of PEG into PLA.     

Development of a closed-loop control system for production of medium-chain-length poly(3-hydroxyalkanoates) (mcl-PHAs) from bacteria

Large scale availability of bacterial polyhydroxyalkanoates (PHAs) is still limited to a few types of short-chain-length PHAs, namely poly(3-hydroxybutyrate) (PHB) and its copolymer Biopol™, consisting of 3-hydroxybutyrate and 3-hydroxyvalerate repeating units. In order to increase the number of available medium-chain-length PHA (mcl-PHA) copolymers a flexible high-cell-density fed-batch process was developed. Continuous process monitoring and substrate control were achieved by coupling on-line gaschromatography (on-line GC) to a software-based Proportional Integral (PI) substrate controller. System development time and continuous system upgrading were considerably shortened by using LABView™, a powerful graphical programming environment. The control of octanoic acid and 10-undecenoic acid at 1.5 and 0.5 gL⁻¹ respectively, enabled the production of high levels of biomass (30 gL⁻¹) and mcl-PHA (10.5 gL⁻¹) by avoiding substrate limitations or toxicities. The resulting mcl-PHA was an amorphous copolyester consisting of 37 mol% unsaturated monomers. The present system represents a valuable tool for the production of tailor-made mcl-PHAs, where the desired monomer composition is determined by the ratio of added cosubstrates.     

Preparation and characterization of poly(propylene carbonate)/montmorillonite nanocomposites by solution intercalation

Poly(propylene carbonate) (PPC) is a new biodegradable aliphatic polycarbonate. However, the poor thermal stability and low glass transition temperatures (T_g) have limited its applications. To improve the thermal properties of PPC, organophilic montmorillonite (OMMT) was mixed with PPC by a solution intercalation method to produce nanocomposites. An intercalated-and-flocculated structure of PPC/OMMT nanocomposites was confirmed by X-ray diffraction (XRD) and transmission electron microscopy (TEM). The thermal and mechanical properties of PPC/OMMT nanocomposites were investigated by thermal gravimetric analysis (TGA), differential scanning calorimetric (DSC), and electronic tensile tester. Due to the nanometer-sized dispersion of layered silicate in polymer matrix, PPC/OMMT nanocomposites exhibit improved thermal and mechanical properties than pure PPC. When the OMMT content is 4 wt%, the PPC/OMMT nanocomposite shows the best thermal and mechanical properties. These results indicate that nanocomposition is an efficient and convenient method to improve the properties of PPC.     

Preparation and characterization of poly(butylene terephthalate) nanocomposites from thermally stable organic-modified montmorillonite

In this paper, cetyl pyridium chloride (CPC) was employed to modify the montmorillonite. TGA analysis shows that the organic modified clay has higher thermal stability than hexadecyl trimethyl ammonium chloride modified montmorillonite and is suitable to be used for preparing poly(butylene terephthalate) (PBT)/clay nanocomposites at the high temperature. And then PBT/clay nanocomposites were prepared by direct melt intercalation. The results of XRD, TEM and HREM experiments show the formation of exfoliated-intercalated structure. The thermal stability of the nanocomposites does not evidently decrease, but the char residue at 600 °C remarkably increase compared with pure PBT. DSC results indicate that clay improves the melting temperature, the crystallization rate and crystallinity of the PBT molecules in the nanocomposites.     

Effect of surface modification of montmorillonite on the properties of rigid polyurethane foam composites

<正>This study investigated the influence of various organically modified montmorillonites(organoclays) on the structure and properties of rigid polyurethane foam(RPUF) nanocomposites.The organoclays were modified with cetyltrimethyl ammonium bromide(CTAB),methyl tallow bis(2-hydroxyethyl) quaternary ammonium chloride (MT2ETOH) and tris(hydroxymethyl)aminomethane(THMA) and denoted as CMMT,Cloisite 30B and OMMT, respectively.MT2ETOH and THMA contain hydroxyl groups,while THMA does not have long aliphatic tail in its molecule. X-ray diffraction and transmission electron microscopy show that OMMT and Cloisite 30B can be partially exfoliated in the RPUF nanocomposites because their intercalating agents MT2ETOH and THMA can react with isocyanate.However, CMMT modified with nonreactive CTAB is mainly intercalated in the RPUF matrices.At a relatively low filler content,the RPUF/CMMT composite foam has a higher specific compressive strength(the ratio of compressive strength against the apparent density of the foams),while at relatively high filler contents,RPUF/Cloisite 30B and RPUF/OMMT composites have higher specific compressive strengths,higher modulus and more uniform pore size than the RPUF/CMMT composite.     

Degradation of poly(vinyl chloride) plasticized with non-phthalate plasticizers under sterilization conditions

Plasticized PVC formulations have traditionally been used in the production of medical devices, such as tubes and bags for plasma or blood because of their good performance in mechanical and thermal properties as well as their low cost. Clinical practice, in particular re-use after sterilization, can damage and promote degradation of these materials with the risk of release of polymer additives into physiological fluids and consequently risks to patient's health. Formulations with commercial plasticizers, alternative to traditional phthalates (citrate and carboxylate compounds) have been proposed in this work and their behaviour after repeated sterilization has been evaluated. Structural, mechanical, thermal and surface properties have been tested and no significant degradation was observed. No apparent risk of massive damage to plasticized PVC could be considered after repeated sterilization.     

Effect of silica nanofillers on isothermal crystallization of poly(vinyl alcohol): In-situ ATR-FTIR study

Isothermal crystallization behavior of poly(vinyl alcohol) (PVA) in the presence and absence of silica nanoparticles was systematically investigated using in-situ attenuated total reflectance Fourier-transform infrared (ATR-FTIR) spectroscopy. The content, size, and surface characteristics of silica nanoparticles were considered as main factors affecting the crystallization behavior, and the effect of annealing time and temperature was also examined. First, very low concentrations of silica nanoparticles (less than 0.5 wt%) could accelerate the crystallization process, whereas higher silica loadings reduced the degree of crystallization. In the PVA/silica (0.5 wt%) nanocomposites, 22-nm silica nanoparticles provided the most suitable interparticle space for nucleation and crystal growth. Compared with hydrophobic silica nanoparticles, hydrophilic silica nanoparticles are favorable to achieve higher crystallinity due to the increased chemical affinity in the nanocomposites. The degree of crystallization became higher with increasing annealing time and it was also enhanced in a high-temperature region. When 0.5 wt% of 22-nm silica nanoparticles was used as a nucleating agent for the crystallization of PVA, the crystallinity of nanocomposites was ca. 20% higher than that of pristine PVA.     

Crystallization kinetics,morphology, and mechanical properties of novel poly(ethylene succinate-co-octamethylene succinate)

The crystallization kinetics, morphology and mechanical properties of a novel poly(ethylene succinate-co-octamethylene succinate) (PEOS) copolyester with 82 mol% ethylene succinate (ES) units and 18 mol% octamethylene succinate (OS) units, and its homopolymer poly(ethylene succinate) (PES) were extensively investigated. The glass transition temperature, cold crystallization peak temperature and melting point of PEOS are around −24, 47.5, and 80.5 °C, respectively. The Avrami equation was used to analyze the isothermal melt crystallization kinetics of PEOS and PES. They display the same crystallization mechanism, and PEOS crystallizes slower than PES at the same degree of supercooling. The spherulitic growth rates of PEOS and PES exhibit a bell shape within the investigated crystallization temperature range, with the crystallization regime transition temperature of PEOS being lower than that of PES. In addition, PEOS has high thermal stability and good mechanical properties.     

Rubber toughening of poly(ether imide) by modification with poly(butylene terephthalate)

Rubber toughening of poly(ether imide) (PEI) has been elusive up to now due to the high processing temperature of PEI, which leads to degradation of the rubber. In this study, by profiting from the miscibility between PEI and poly(butylene terephthalate) (PBT), and the low T_g of PBT, we prepared a blend by melt extrusion with 20 wt% PBT in an attempt to render it toughenable by decreasing its T_g and processing temperature. The PEI-rich blend was subsequently mixed with maleic anhydride (0.9 wt%) grafted poly(ethylene-octene) copolymer (mPEO) up to 30 wt%. The decrease in T_g and processing temperature resulted in no observable degradation of the mPEO, and to the formation of a homogeneous morphology of rubber particles with a fine particle size, indicating that compatibilization was achieved. Upon rubber addition, stiffness decreased, while a very large toughness increase occurred with only 15% mPEO (impact strength more than 10-fold that of the PEI-PBT matrix). Upon observation of the fracture surface, the increase in impact strength was attributed partially to the cavitation and debonding of the rubber particles, and mostly to the deformation and yielding of the PEI-PBT matrix.     

Poly(cetyl trimethylammonium 4-styrenesulfonate)-wrapped carbon nanotubes filled in polylactide nanocomposites: Fabrication and properties

Poly(cetyl trimethylammonium 4-styrenesulfonate) (PSS-CTA) was synthesized by the ionic exchange reaction of poly(sodium 4-styrenesulfonate) (PSS-Na) with cetyl trimethylammonium bromide (CTAB). It was then used as a surface modifier for carbon nanotubes (CNTs) to improve dispersion in and interfacial adhesion with a polylactide (PLA) matrix to fabricate high performance PLA/CNT nanocomposites via a solution precipitation method. The morphology, electrical conductivity, crystallization and mechanical properties of the PLA nanocomposites were investigated in detail. The results indicate that CNTs wrapped (coated) with a suitable amount of PSS-CTA dispersed in the PLA matrix homogeneously. The electrical conductivity of PLA was enhanced by up to 10 orders of magnitude with the incorporation of 1.0 wt% PSS-CTA-modified CNTs (mCNTs). The crystallization rate of PLA was improved due to the nucleation effect of mCNTs towards the crystallization of PLA, but the crystallization mechanisms and crystal structure of PLA remained unchanged with the incorporation of mCNTs. Both the tensile strength and toughness of PLA were improved by the incorporation of mCNTs, and the fracture behaviour of PLA changed from brittle e to ductile during tensile testing.