The comparison of alkanolamide and silane coupling agent on the properties of silica-filled natural rubber (SMR-L) compounds

Alkanolamide (ALK) and Aminopropyltriethoxy Silane (APTES) were incorporated separately into silica-filled SMR-L compounds at 1.0, 3.0, 5.0 and 7.0 phr. It was found that compounds with both ALK and APTES exhibited cure enhancement, better filler dispersion and greater rubber-filler interaction. Both additives also produced modulus and tensile enhancements in the silica-filled SMR-L compounds, especially up to a 5.0 phr loading. At a similar loading, ALK exhibited higher reinforcing efficiency of silica than APTES.     

Synergistic effect by high specific surface area carbon black as secondary filler in silica reinforced natural rubber tire tread compounds

The partial replacement of silica by high specific surface area and high structure Carbon Black (CB) N134 as secondary filler, keeping the same total filler content at 55 phr, shows a clear synergistic effect on overall performance. At low content of CB, i.e. in the range of 0–36 wt% of CB relative to total filler amount, the Payne effect and tan delta at both 0 °C and 60 °C change marginally, but thereafter gradually increase. Cure times are shortened in the presence of CB, facilitating an increase of productivity. Bound rubber content and mechanical properties show an optimum at 18 wt% of CB relative to total filler amount or at a ratio of silica/CB 45/10 phr. With regard to tire performance as indicated by the laboratory test results, the abrasion resistance, wet grip and ice traction can therefore be enhanced while maintaining the tire rolling resistance at the optimum level for this silica/CB ratio.     

Effects of epoxidized natural rubber as a compatibilizer in melt compounded natural rubber-organoclay nanocomposites

Nanocomposites containing natural rubber (NR) as matrix, epoxidized natural rubber (ENR) as compatibilizer and organophilic layered clay (organoclay) as filler were produced in an internal mixer and cured using a conventional sulphuric system. The effects of ENR with 25 (ENR 25) and 50 mol% epoxidation (ENR 50), respectively, were compared at 5 and 10 parts per hundred rubber (phr) concentrations. The organoclay content was fixed at 2 phr. Cure characteristics, clay dispersion, (thermo)mechanical properties of the nanocomposites were determined and discussed. Incorporation of ENR and organoclay strongly affected the parameters which could be derived from Monsanto MDR measurements. Faster cure and increased crosslink density were attributed to changes in the activation/crosslinking pathway which was, however, not studied in detail. The organoclay was mostly intercalated according to X-ray diffraction (XRD) and transmission electron microscopic (TEM) results. The best clay dispersion was achieved by adding ENR 50. This was reflected in the stiffness of the nanocomposites derived from both dynamic mechanical thermal analysis (DMTA) and tensile tests. The tensile and tear strengths of the ENR 50 containing nanocomposites were also superior to the ENR 25 compatibilized and uncompatibilized stocks.     

Correlations between natural rubber protein content and rapid predictions of rheological properties,compression set and hardness of rubber compound

In this study the correlations between protein contents of different kinds of natural rubber were considered with rheological behavior, compression set and hardness of rubber compounds based on natural rubber. At the first stage, protein contents were obtained by Kjeldahl method and correlated with normalized absorbance of amine band in NR's attenuated total reflection Fourier transform infrared spectra and shown linear behavior. At the second stage, correlations between the protein contents obtained by the spectra were considered with rheological behavior, compression set and hardness of rubber compounds and shown second order fitting models. The introduced models were applied to predict these features in case studies. Results were shown that Mooney viscosity, torque difference, optimum cure time, scorch time, cure rate index and hardness can be predicted by lower than 10% while compression set can be estimated by lower than 20% error. This significant attitude is a nondestructive and fast technique that uses little quantity of NR for prediction of some NR based compounds properties, before compounding.     

Cuttlebone as reinforcing filler for natural rubber

Cuttlebone was proved to be a biomass for new reinforcing filler for natural rubber (NR). The cuttlebone particles were obtained by crushing cuttlebone and followed by sieving. Density and crystal structure of the cuttlebone were 2.70 g/cm³ and an aragonite form of CaCO₃, respectively. The surface area and average diameter of the cuttlebone particles were measured and the reinforcement effect as filler for NR was investigated. The cuttlebone particles did not prevent a peroxide cross-linking reaction of NR, and mechanical properties of peroxide cross-linked NR filled with cuttlebone particles were found to be comparable with those of peroxide cross-linked NR filled with commercial CaCO₃ filler. Presence of chitin on the surface of the cuttlebone particles was speculated to result in a good interaction between cuttlebone particles and NR, which may be ascribed to the mechanical properties of cuttlebone filled NR samples.     

Influence of gel content on the physical properties of unfilled and carbon black filled natural rubber vulcanizates

Recently, gel content has been considered as a standard property for evaluating commercial grade natural rubber (NR). In this study, NR containing various amounts of gel was prepared by accelerated storage hardening as a model to clarify the influence of gel content on the physical properties of both unfilled and carbon black filled vulcanizates. Furthermore, the NR samples were investigated to determine the effect of gel fraction on Mooney viscosity and the structure of the gel after mastication. The results revealed that Mooney viscosity was related to the percentage of gel fraction that has been proven to be the result of interactions between proteins and phospholipids at chain ends. After mastication, although the gel fraction of NR can be decomposed to ∼0% w/w, the interactions of proteins and phospholipids at the chain ends still existed, corresponding to the gel content of the raw rubber. In the case of unfilled vulcanizates, the gel content showed no effect on cure characteristics, crosslink density and ultimate tensile strength, whereas the upturn of stress occurred at a smaller strain when the gel content increased. However, in the case of carbon black filled vulcanizates, the gel content played a dominant role in the carbon black dispersion, which was poorer when gel content increased, contributing to a decrease of crosslink density and ultimate tensile strength.     

The effect of alkanolamide loading on properties of carbon black-filled natural rubber (SMR-L), epoxidised natural rubber (ENR), and styrene-butadiene rubber (SBR) compounds

The effect of Alkanolamide (ALK) loading on properties on three different types of carbon black (CB)-filled rubbers (SMR-L, ENR-25, and SBR) was investigated. The ALK loadings were 1.0, 3.0, 5.0 and 7.0 phr. It was found that ALK gave cure enhancement, better filler dispersion and greater rubber–filler interaction. ALK also enhanced modulus, hardness, resilience and tensile strength, especially up to 5.0 phr of loading in SMR-L and SBR compounds, and at 1.0 phr in ENR-25 compound. Scanning electron microscopy (SEM) proved that each optimum ALK loading exhibited the greatest matrix tearing line and surface roughness due to better rubber - filler interaction.     

Comparative study of natural rubber and acrylonitrile rubber reinforced with aligned short aramid fiber

The aims of this paper are three-fold. The first is to determine the reinforcement of high performance short aramid fiber in two representative rubber matrices, namely natural rubber and acrylonitrile rubber. The second is to ascertain the effect of rubber polarity on the reinforcement. The third is to establish a pattern of reinforcement for use with less studied fibers. The rubbers were reinforced either with only aramid fiber or with a hybrid of aramid fiber and carbon black. The fiber contents were varied at 0, 2, 5 and 10 parts (by weight) per hundred rubber (phr) while those of carbon black were 0, 10, 20 and 30 phr. Conventional sulfur vulcanization was used. It was found that aramid fiber can reinforce both rubbers in the low strain region effectively, although to a significantly different degree. The hybrid carbon black provides additional reinforcement at low to medium strains and allows high strain stress upturn to occur in both rubber matrices. The findings enable the preparation of rubber composites having a wide, controllable range of mechanical behavior for specific high-performance engineering applications. Significantly, they also serve as a benchmark for developing reinforced systems from alternative fibers, particularly those from natural sources.     

The influence of non-rubber constituents on performance of silica reinforced natural rubber compounds

An in-rubber study of the interaction of silica with proteins present in natural rubber show that the latter compete with the silane coupling agent during the silanisation reaction; the presence of proteins makes the silane less efficient for improving dispersion and filler–polymer coupling, and thus influences the final properties of the rubber negatively. Furthermore, the protein content influences the rheological properties as well as filler–filler and filler–polymer interactions. Stress strain properties also vary with protein content, as do dynamic properties. With high amounts of proteins present in natural rubber, the interactions between proteins and silica are able to disrupt the silica–silica network and improve silica dispersion. High amounts of proteins reduce the thermal sensitivity of the filler–polymer network formation. The effect of proteins is most pronounced when no silane is used, but they are not able to replace a coupling agent.     

Stabilization effect of lignin in natural rubber

A series of carbon black filled natural rubbers containing lignin was tested from the view point of their thermo-oxidative aging. Lignin is biopolymer that belongs to the main components of wood. Mechanical properties and crosslink density of lignin stabilized vulcanisates were measured before and after thermo-oxidative aging for 24, 72, 168, 240 and 408 h at 80 °C. The results were compared with those from NR vulcanisates stabilized with the commercial rubber antioxidant N-phenyl-N-isopropyl-p-phenylene diamine (IPPD). The results obtained show that lignin exerts a stabilizing effect in carbon black filled natural rubber. Its effect is comparable with that of conventional synthetic antioxidant. Moreover, the addition of lignin increased the stabilizing effect of IPPD.     

Preparation and properties of natural rubber/rectorite nanocomposites

Natural rubber (NR)/rectorite nanocomposite was prepared by co-coagulating NR latex and rectorite aqueous suspension. The transmission electron microscopy (TEM) and X-ray diffraction (XRD) were employed to characterize the microstructure of the nanocomposite. The results showed that the nanocomposite exhibited a higher glass transition temperature, lower tan δ peak value and slightly broader glass transition region compared with pure NR. The gas barrier properties of the NR/rectorite nanocomposites were remarkably improved by the introduction of nanoscale rectorite because of the increased tortuosity of the diffusive path for a penetrant molecule. The nanocomposites have a unique stress-strain behavior due to the reinforcement and the hindrance of rectorite layers to the tensile crystallization of NR.     

Dichlorocarbene modified butadiene rubber (DCBR): Preparation,kinetic study,and its properties in natural rubber/DCBR blend vulcanizates

Dichlorocarbene modified butadiene rubber (DCBR) was prepared via the addition of the dichlorocarbene group in the presence of 2 phase transfer agents (cetyltrimethylammonium bromide and tetraethylammonium chloride). The effects of the reaction temperature and time, amount of dichlorocarbene precursor, and the type and amount of phase transfer agent on the chlorine content were investigated. The highest chlorine content (30%) in DCBR was obtained using 0.062 mol chloroform and 0.003 mol cetyltrimethylammonium bromide at room temperature for 19 hours although 27.9% was obtained after 12 hours. The kinetics of this dichlorocarbene modification was best described by the pseudo–first order rate law with 2 rate constants. For practical applications, the DCBR with chlorine contents of 10%, 20%, or 30% were blended with natural rubber (NR) and then vulcanized using the sulfur‐curing system. Although the polarity of DCBR was increased, a good compatibility between NR and DCBR still existed, resulting in improved mechanical properties. The oil resistance, flame retardant, and ozone resistance properties of the NR/DCBR blend vulcanizates were enhanced compared to those of a NR/butadiene rubber blend vulcanizate, which was related to the amount of chlorine incorporated into the DCBR.     

Processability characteristics and physico-mechanical properties of natural rubber modified with cashewnut shell liquid and cashewnut shell liquid-formaldehyde resin

Natural rubber (NR) has been modified with 5-15 phr each of cashewnut shell liquid (CNSL) and cashewnut shell liquid-formaldehyde (CNSLF) resin with a view to studying the processability characteristics of the mixes and physicomechanical properties of their vulcanizates. The plasticizing effect of these additives in NR was shown by the reduction in melt viscosity and power consumption during mixing in a Brabender Plasticorder compared to that of unmodified NR. Despite the reduction in chemical crosslink density, the vulcanizates containing 15 phr of CNSL and 5-10 phr of CNSLF showed higher tensile and tear strengths and elongation at break. The higher values of activation energy for thermal decomposition of the vulcanizates containing 15 phr each of CNSL (301 kJ/mol) and CNSLF (372 kJ/mol) than that of the unmodified NR vulcanizate (177 kJ/mol) indicate improvement in thermal stability of NR vulcanizates in presence of the modifiers.     

Preparation of purified spent coffee ground and its reinforcement in natural rubber composite

Spent coffee ground (SCG) contains a variety of organic compounds such as fatty acids, amino acids, polyphenols, polysaccharides, etc. In this study, purification of SCG was carried out by alkalization and bleaching treatment and the purified SCG (PSCG) was characterized by various techniques, i.e., FTIR, XRD, BET, SEM and TGA. PSCG was later treated with Bis-triethoxysilylpropyl tetrasulfide (TESPT). Both PSCG and TESPT-treated PSCG were then incorporated into natural rubber (NR) to investigate their reinforcement magnitude in the bio-composite. Results revealed the eradication of lignin and other non-polysaccharide components after the purification leading to the significant increases in specific surface area and cellulose content of PSCG. Although the addition of PSCG into NR showed cure time reduction in association with the increased modulus and hardness, its reinforcement was not very high due to the large particle size and the abundance of hydroxyl groups in PSCG. The TESPT treatment significantly improved the reinforcement of PSCG due to the increases in rubber-filler interaction and crosslink density. However, the reinforcement of both PSCG and TESPT-treated PSCG is still relatively low compared to the commercial nanofillers and, thus, they can be considered as a cheap and eco-friendly filler in NR.     

Styrenated phenol modified nanosilica for improved thermo-oxidative and mechanical properties of natural rubber

The present work aims to prepare thermal and oxidation resistant Natural Rubber (NR) composites using antioxidant-modified nanosilica (MNS). The thermo-oxidative aging performance of the composites was evaluated by the variations in mechanical properties after aging at 100 °C for 24 h. The performance was further monitored through Scanning Electron Microscopy, Fourier Transform Infrared spectroscopy, Thermogravimetric Analysis, and Dynamic Mechanical Analysis. NR nanocomposite with 1–7.5 phr nanosilica (NS) and 3 phr MNS were prepared and its rheological properties were studied. A comparative study of the theoretical models yielded that modified Guth-Gold equation predicted Young's modulus better than other models. Thermal stability of natural rubber MNS composite was improved by 10 °C with pre-eminent mechanical properties like tensile strength and heat build-up. A linear relationship of compression set with modulus of all composites were also established. Equilibrium swelling test revealed improved crosslink density in NR MNS composite. The strong interaction between antioxidant and nanosilica enabled low migration of antioxidant in NR MNS composite. Hence its protective function after aging showed more effective than NR NS composites. These versatile functional properties of NR MNS composite suggest its potential application in electrical, electronic and high performance rubber products.     

Cellulose nanofibre enabled natural rubber composites: Microstructure,curing behaviour and dynamic mechanical properties

Traditional rubber industries rely heavily on petroleum-based materials, such as carbon black (CB). The present study aims at mitigating the environmental challenges, through partial replacement of CB, while simultaneously consuming an easily accessible agricultural waste. Accordingly, cellulose nanofibre (CNF) was extracted from wheat-straw using chemo-mechanical process, which in-turn was used for fabrication of CNF enabled rubber nanocomposites. Microstructural observation of CNF confirmed nanometric defibrillation of cellulose. A variety of tests were performed on the nanocomposites towards exploring their structure-property correlations, curing-behaviour, thermal degradability and mechanical (static and dynamic) properties. Overall, considerable enhancement in properties such as tensile strength and strain energy density could be realized, owing to synergistic use of CNF and CB in rubber, allowing for replacement of up to 15 phr CB. These were further augmented by significant improvements in dynamic rolling-resistance, traction and stress-softening behaviour. The results were especially significant, considering that the improvements could be achieved without any modification of CNF surface, thereby establishing its potential for development of environment friendly rubber nanocomposites.     

Low temperature degradation and characterization of natural rubber

Low temperature degradation of natural rubber was performed with potassium persulfate (K₂S₂O₈, KPS) in the latex stage at 30 °C to accomplish a good processability of the rubber. Various grades of natural rubbers were used as a source rubber. Gel content, molecular weight and chemical structure of the rubbers were characterized by swelling method, size exclusion chromatography and ¹H NMR spectroscopy, respectively. The well characterized natural rubber was subjected to oxidative degradation with KPS at 30 °C. Mooney viscosity decreased when the latex was degraded with 1.0 phr of KPS and it was dependent upon the amount of KPS. Molecular weight and gel content of the degraded natural rubber were about one-half as low as those of the source rubber. Chemical structure of the rubber was analyzed through Fourier transform infrared and ¹H NMR spectroscopic methods. The degraded natural rubber was found to contain carbonyl and formyl groups as an evidence of the oxidative degradation. Tensile strength of a vulcanizate prepared from the degraded natural rubber was the same as that prepared from the source rubber, even though the gel content and the molecular weight of the degraded rubber were distinguished from those of the source rubber.     

Tribological Studies on Two Novel Borate Esters with Nitrogen-Containing Heterocyclic and Alkanolamide as Multifunctional Additives in Rapeseed Oil

Borate esters have good load carrying capacity and lubricating properties. However, borate esters are susceptible to hydrolyzation, which limits their applications. To improve the hydrolysis resistance of borate esters, nitrogen-containing heterocyclic and alkanolamide were introduced into their structures. Two novel multifunctional borate esters were synthesized, and their tribological properties were evaluated in rapeseed oil. The two novel borate esters showed superior tribological properties, as well as excellent anti-rust, anti-corrosion, and anti-oxidant properties. During friction, the mixed film containing B₂O₃ and nitrogen-containing organic compounds were formed, iron oxide generated on the worn surface, which were important to anti-wear.     

Liquid natural rubber (LNR) as a compatibiliser in NR/LLDPE blends—II: the effects of electron-beam (EB) irradiation

Electron-beam (EB) irradiation technique has been used to improve the properties of 60/40 blends of NR/LLDPE in the presence of compatibilisers such as LNR-6 and LNR-16. Improvement in the physical properties of the blend correspond with the increase in the interactions created by EB irradiation as measured by gel content. For this blend ratio, the radiation dose of 200 kGy is found to be optimum. While LNR-6 shows some complimentary effects when it is used together with EB irradiation technique; LNR-16, however, causes an imperfection effect in the blend. The crosslinking process that takes place as a result of EB irradiation occurs at the expense of crystalline arrangement of the semi-crystalline LLDPE. For the morphological fixation purposes EB irradiation technique is found to be very effective.     

Quantitative analysis of isoprene units in natural rubber and synthetic polyisoprene using 1H-NMR spectroscopy with an internal standard

Isoprene units in natural rubber (NR) and its synthetic analogues were quantified by ¹H-NMR spectroscopy using polyethylene glycol (PEG) as an internal standard. The effect of PEG and rubber concentrations, molar ratio of rubber/PEG, measuring temperature and scan number on the quantification was investigated to establish the respective working range. Analysis of commercial grades of NR revealed that the differences in 1,4 isoprene content is caused by the production process and feedstock, in which proteins and lipids were found to be the major impurity in NR. Gel fraction of NR has insignificant effect on the measurement of 1,4 isoprene content. Furthermore, the new method was found to produce good results for the quantification of 1,4 and 3,4 units of synthetic polyisoprenes.