Macroscopic, mesostructured cationic surfactant/neutral polymer films: structure and cross-linking

Mesostructured films of alkyltrimethylammonium bromides or cetylpyridinium bromide and polyethylenimines that spontaneously self-assemble at the air/water interface have been examined using a range of surface sensitive techniques. These films are unusual in that they can be micrometers thick and are relatively robust. Here we show that the films can be cross-linked and thus removed from the liquid surface where they form, as solid, mesostructured polymer-surfactant membranes. Cross-linking causes little change in the structure of the films but freezes in the metastable mesostructures, enhancing the potential of these films for future applications. Cross-linked films, dried after removal from the solution surface, retain the ordered nanoscale structure within the film. We also report grazing incidence X-ray diffraction (GID), which shows that most films display scattering consistent with 2D-hexagonal phase crystallites of rodlike surfactant micelles encased in polymer. Polymer branching makes little difference to the film structures; however, polymer molecular weight has a significant effect. Films with lower polymer MW are generally thinner and more ordered, while higher polymer MW films were thicker and less ordered. Increased pH causes formation of thicker films and improves the ordering in low MW films, while high MW films lose order. To rationalize these results, we propose a model for the film formation process that relates the kinetic and thermodynamic limits of phase separation and mesophase ordering to the structures observed.     

Preparation and characterization of electrostrictive polyurethane films with conductive polymer electrodes

All-polymer electrostrictive soft films were developed for the first time by depositing conductive polymer (polypyrrole) directly on both sides of solution-cast electrostrictive polyurethane elastomer films. The final composite films are flexible with strong adhesion between the polyurethane film and the conductive polymer electrode. The conductivity (sheet resistivity ∼1000 Ω/□), of the polymer electrode is appropriate for its intended use. The compatible interface between the polypyrrole electrode polymer and the electrostrictive polyurethane significantly improves the acoustic and optical transparency of these composite films, compared with using a metal electrode film. The all-polymer films also exhibit comparable dielectric properties to gold-electroded polyurethane films in the temperature range from −40^°C to +80^°C. The temperature range covers the soft segment glass transition temperature of the polyurethane elastomers, which is about −20^°C. The films also show large electric field induced strain responses which are dependent on film thickness and measurement frequency. The electrostrictive characteristics in the all-polymer films show similarities to those of the films with gold electrodes under identical measurement conditions. © 1998 John Wiley & Sons, Ltd.     

Two-dimensional surface properties of PEO-PPO-PEO triblock copolymer film at the air/water interface in the absence and presence of Tyr-Phe dipeptide, Val-Tyr-Val tripeptide, SDS and stearic acid

Two-dimensional surface properties of PEO-PPO-PEO triblock copolymer film (Mol.Wt. 2800) in the absence and presence of Tyr-Phe dipeptide, Val-Tyr-Val tripeptide, sodium dodecylsulfate and stearic acid have been investigated for the first time at the air/water interface using Langmuir film balance technique. It is observed that the above polymer forms fairly stable film at the air/water interface. There are no significant changes observed in the surface pressure-area (π-A) isotherms of polymer in the presence of SDS. However, more expanded film was formed in presence of SDS since the solubility of the polymer is more in SDS and the polymer network is disturbed in presence of SDS, which results in the increase in surface area of the polymer films. In the presence of dipeptide and tripeptide, the surface area of the polymer film decreased with a slight increase in the surface pressure indicating the binding of these peptides to polymer, which enhances the stability of the polymer film. Thermodynamic studies on the change in surface area (ΔA) and excess free energy of mixing (ΔG(mix)(E)) associated with the formation of the mixed film suggest the occurrence of a thermodynamically unstable mixed film. The presence of SDS slightly decreases the formation of mixed film of stearic acid with triblock copolymer and peptides due to the solubilization of these compounds in SDS. However, the hydrophobicity of the polymer films increases in the presence of stearic acid, leading to the increase in surface pressure. The positive deviation of ΔA and the positive ΔG(mix)(E) values show the non-ideality and incompatibility of thermodynamically unstable mixed films. The thermodynamic results suggest that the stability and compatibility of the polymer, peptides and their mixed films with stearic acid in the presence of SDS are decreased, which is in good agreement with the results obtained for other polymeric systems.     

What is the role of the interfacial interaction in the slow relaxation of nanometer-thick polymer melts on a solid surface?

At the nanoscale and interfaces, the relaxation behavior of polymer melts, which affects the polymer's long-term performance in many important applications, is very different from that in the bulk. The role of polymer-substrate interfacial interaction, which does not have a bulk counterpart, has not been fully understood to date. In this study, the relaxation of nanometer-thick perfluoropolyether melts on a silicon wafer has been investigated by water contact angle measurement. The polymer-substrate interactions have been systematically changed by tailoring the polymer structure to clarify the effect of the interfacial interaction. The experimental results show that (1) when there is attractive interaction at the interface, some polymers are anchored to the substrate and others are free, (2) the attractive interfacial interaction drives the free polymers to relax at the interface, and (3) the relaxation is much slower than in the bulk, which has been attributed to the low mobility of the anchored polymer chains and the motional cooperativity between anchored and free polymer chains in the nanometer-thick films.     

Demonstrating the feasibility of monitoring the molecular-level structures of moving polymer/silane interfaces during silane diffusion using SFG

In this paper, the feasibility of monitoring molecular structures at a moving polymer/liquid interface by sum frequency generation (SFG) vibrational spectroscopy has been demonstrated. N-(2-Aminoethyl)-3-aminopropyltrimethoxysilane (AATM, NH2(CH2)2NH(CH2)3Si(OCH3)3) has been brought into contact with a deuterated poly(methyl methacrylate) (d-PMMA) film, and the interfacial silane structure has been monitored using SFG. Upon initial contact, the SFG spectra can be detected, but as time progresses, the spectral intensity changes and finally disappears. Additional experiments indicate that these silane molecules can diffuse into the polymer film and the detected SFG signals are actually from the moving polymer/silane interface. Our results show that the molecular order of the polymer/silane interface exists during the entire diffusion process and is lost when the silane molecules traverse through the thickness of the d-PMMA film. The loss of the SFG signal is due to the formation of a new disordered substrate/silane interface, which contributes no detectable SFG signal. The kinetics of the diffusion of the silane into the polymer have been deduced from the time-dependent SFG signals detected from the AATM molecules as they diffuse through polymer films of different thickness.     

Roughness correlation and interdiffusion in thin films of polymer chains

The surface morphology of thin bilayer polymer films on top of glass substrates was investigated. The bilayer consists of a blend film of protonated and deuterated polystyrene and an underlying deuterated polystyrene film. Choosing the thickness of the top film larger than 8 times and smaller than 2 times the radius of gyration of the chains enables the determination of film thickness and confinement effects. With diffuse neutron scattering at grazing incidence in the region of total external reflection, a depth sensitivity and a contrast even at the internal polymer–polymer interface was achieved. The underlying film is conformal to the substrate, and depending on the thickness of the top film two different types of roughness correlations are observed. Thin confined films nestle to the underlying polymer films, while the stiffness of thicker bulky films provides an independent morphology. In both cases, annealing above the glass-transition temperature yields an interdiffusion at the internal polymer–polymer interface, and the polymer–air surface remains essentially unchanged with respect to roughness correlations. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 2862–2874, 1999     

Use of the beta-phase of poly(9,9-dioctylfluorene) as a probe into the interfacial interplay for the mixed bilayer films formed by sequential spin-coating

Spin-coating one polymer solution on another spin-cast polymer film is believed to result in unfavorable interfacial mixing. Here, we show some results to demonstrate that some interesting properties will be obtained in such mixed bilayer films formed by sequential spin-coating. Poly(9-vinylcarbazole) and poly(9,9-dioctylfluorene-2,7-diyl) were chosen as the first and second polymer layers, respectively. By varying the initial thickness of the first layer, some interesting variations were observed. The spectroscopic features of beta-phase polyfluorene were utilized to reflect the variations at the complicated interface. Morphologies were also presented to illustrate that the variations of spectroscopic features were accompanied with some interesting morphological changes. On the basis of these results, a schematic model was proposed to gain insight into the mixed interface formed by sequential spin-coating. Polymer light-emitting devices based on such films were also investigated.     

Thickness Measurements of Thin Perfluoropolyether Polymer Films on Silicon and Amorphous-Hydrogenated Carbon with X-Ray Reflectivity, ESCA and Optical Ellipsometry

Experimental techniques used to measure structural parameters of thin films such as thickness, density, and coverage provide important insights into the physical properties of these films. Structural parameters are also often used to predict the eventual performance of thin films. In this study, we use three different measurement techniques-X-ray reflectivity (XRR), electron spectroscopy for chemical analysis (ESCA), and optical ellipsometry-to measure the thickness of molecularly thin perfluoropolyether (PFPE) polymer films on silicon substrates and carbon overcoats. PFPE films are commonly used to lubricate surfaces in magnetic recording devices. Here, we use XRR to measure the absolute thickness of the films, which, in turn, is used to test the validity of ESCA and ellipsometry thickness measurements. Excellent agreement is found among the three methods, provided that a 25-? electron mean-free path (MFP) is used for the PFPE film and the substrate in ESCA (single MFP model), that the bulk PFPE refractive index is used in ellipsometry, and that adventitiously adsorbed hydrocarbons are properly taken into account. Copyright 2000 Academic Press.     

Dewetting Kinetics of Thin Polymer Films with Different Architectures: Effect of Polymer Adsorption

We have investigated the influence of the adsorption process on the dewetting behavior of the linear polystyrene film(LPS),the 3-arm star polystyrene film(3 SPS) and the ring polystyrene film(RPS) on the silanized Si substrate.Results show that the adsorption process greatly influences the dewetting behavior of the thin polymer films.On the silanized Si substrate,the 3 SPS chains exhibit stronger adsorption compared with the LPS chains and RPS chains; as a result,the wetting layer forms more easily.For LPS films,with the decrease of annealing temperature,the kinetics of polymer film changes from exponential behavior to slip dewetting.As a comparison,the stability of 3 SPS and RPS films switches from slip dewetting to unusual dewetting kinetic behavior.The adsorbed nanodroplets on the solid substrate play an important role in the dewetting kinetics by reducing the driving force of dewetting and increase the resistant force of dewetting.Additionally,Brownian dynamics(BD) simulation shows that the absolute values of adsorption energy(ε) gradually increase from linear polymer(-0.3896) to ring polymer(-0.4033) and to star polymer(-0.4264),which is consistent with the results of our adsorption experiments.     

Interface characterization in latex blend films by fluorescence energy transfer

Immiscible polymer blend films were formed by air drying aqueous dispersions containing mixtures of a high-T_g latex, poly(methyl methacrylate), and a film-forming low-T_g latex, poly(butyl methacrylate-co-butyl acrylate). Fluorescence energy transfer experiments were used to characterize the interfaces in these films, in which one component was labeled with a donor dye and the other with an acceptor. The quantum efficiency of energy transfer (Φ_ET) between the donors and acceptors is influenced by the interfacial contact area between the two polymer phases. As the amount of soft component in the blend is increased, Φ_ET approaches an asymptotic value, consistent with complete coverage of the hard polymer surface with soft polymer. This limiting extent of energy transfer is very sensitive to the total surface area in the film, with correspondingly more energy transfer at constant volume fraction for small hard particles. Some of the details of the energy transfer are revealed through a fluorescence lifetime distribution analysis. The presence of ionic surfactant (sodium dodecyl sulfate) in the dispersion from which the latex blend film is prepared reduces the cross-boundary energy transfer by 30%, which implies that in these films the surfactant decreases the interfacial contact. After annealing the surfactant-free blends above 100°C, we observe an increase in energy transfer, consistent with a broader interface between the two polymers. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 1115–1128, 1998     

Effect of water contact on the density distributions of thin supported polymer films investigated by an X-ray reflectivity method

The diffusion processes of water molecules into polymer films (PMMA/PS homopolymers and random copolymers) in contact with liquid water were investigated using gravimetric methods and X-ray reflectivity (XRR) analysis. Methods of water contact and XRR measurement were designed for studying the systems in the nonequilibrium state of diffusion. Gravimetric measurements confirmed the Fickian diffusion behavior of films in contact with water. Vertical density distributions in PMMA and methylmethacrylate-rich copolymer films demonstrate the existence of a water-rich layer at the interface. However, with further absorption of water into the film, the overall density increased throughout the film. The results suggest that the diffusion of water into the polymer film occurs to recover density uniformity with a high concentration of water molecules at the surface. Some XRR data for the PS- and styrene-rich copolymer films could not be fit and converted to a vertical density distribution because of their huge diffusion coefficients. However, the reflectivity curves for these films and the vertical density distribution after sufficient water contact suggested that the surfaces of these films were commonly diffused after water contact. Atomic force microscopy (AFM) analysis demonstrated that the surface roughness of these films actually increased with water content.     

Size effects on miscibility and glass transition temperature of binary polymer blend films

After determining the size dependent miscibility of binary polymer blend films using molecular dynamics simulation and thermodynamics, the size dependent glass transition temperatures Tg(w,D) of several polymer blend films in miscible ranges are determined by computer simulation and the Fox equation where w is the weight fraction of the second component and D denotes thickness of films. The Tg(w,D) function of a thin film can decrease or increase as D decreases depending on their surface or interface states. The computer simulation results are consistent with available experimental results and theoretical results for polymer blend films of PPO/PS [poly(2,6-dimethyl-1,4-phenylene oxide)/polystyrene] and stereoregular PMMA/PEO [poly(methyl methacrylate)/poly(ethylene oxide)]. The physical background of the above results is related to the root of mean square displacement of thin films in their different regions.     

Thermal Crosslinking Procedure for Preparing Solvent-Stable Polymer-Film Electrodes

Abstract

Published procedures for polymer-film electrodes often give unsatisfactory results because of instability of the film electrode interface or film dissolution. We report a procedure which involves the thermal crosslinking of polymer-film electrodes. These polymer films, prepared from a poly(vinylpyridine/styrene) copolymer, are stable toward a variety of solvents both polar and nonpolar.

Electrochemical evaluation of these crosslinked polymer films after chemical derivatization with transition metal-porphyrin.

A simple two factor simplex is used to optimize the separation of several ionic naphthylamines by varying the pH and percent methanol in the eluting solvent.     

Interfacial effects on moisture absorption in thin polymer films

Moisture absorption in model photoresist films of poly(4-hydroxystryene) (PHOSt) and poly(tert-butoxycarboxystyrene) (PBOCSt) supported on silicon wafers was measured by X-ray and neutron reflectivity. The overall thickness change in the films upon moisture exposure was found to be dependent upon the initial film thickness. As the film becomes thinner, the swelling is enhanced. The enhanced swelling in the thin films is due to the attractive nature of the hydrophilic substrate, leading to an accumulation of water at the silicon/polymer interface and subsequently a gradient in concentration from the enhancement at the interface to the bulk concentration. As films become thinner, this interfacial excess dominates the swelling response of the film. This accumulation was confirmed experimentally using neutron reflectivity. The water rich layer extends 25 +/- 10 A into the film with a maximum water concentration of approximately 30 vol %. The excess layer was found to be polymer independent despite the order of magnitude difference in the water solubility in the bulk of the film. To test if the source of the thickness dependent behavior was the enhanced swelling at the interface, a simple, zero adjustable parameter model consisting of a fixed water rich layer at the interface and bulk swelling through the remainder of the film was developed and found to reasonably correspond to the measured thickness dependent swelling.     

Weak surface anchoring energy of 4-cyano-4'-pentyl-1,1'-biphenyl on perfluoropolyether Langmuir-Blodgett films

Functional director alignment layers are needed for high performance liquid crystal displays (LCDs). Reported herein is a novel polymer material for LC alignment, namely, perfluoropolyether (PFPE), which exhibits a weak surface anchoring energy for bend deformation and is amenable to simple fabrication of grooved surfaces by soft lithography, a surface topography desired for multistable LCDs. Liquid crystal optical cells fabricated using Langmuir-Blodgett films of PFPE (of variable thickness) exhibited weak surface anchoring energies on the order of 10(-5) Jm2 for the nematic liquid crystal 4-cyano-4'-pentyl-1,1'-biphenyl with no dependence on film thickness.     

Incorporation of sparingly soluble species in mesostructured surfactant-polymer films

Recently we have investigated the formation of novel thick, solid, mesostructured films of polymer/surfactant mixtures which form spontaneously at the air-solution interface. Here we report studies of the effect of adding a series of sparingly soluble species to the precursor solution, to alter the mesostructure of cetyltrimethylammonium bromide/polyethylenimine films and to investigate the incorporation of small molecules within the films. Small-angle neutron scattering confirmed that cyclohexane and decane evenly swell the micelles in film forming solutions, while cyclohexanol extends the prolate micelles along their long axis. Although the presence of these additives in solution did not greatly affect the formation of the film, it was observed that they did influence the structure of the films. Films produced with decane consisted of a cubic phase rather the conventional 2-D hexagonal phase, whilst both cyclohexane and cyclohexanol enhance the level of ordering in low MW polymer films. Benzene was found to have no significant effect on the film.     

Structural and compositional effects on thermal expansion behavior in polyimide substrates of varying thicknesses

Polyimide films with thicknesses ranging from 6 μm to 80 μm were prepared with a solvent casting method to explore film thickness effects on the in-plane thermal expansion coefficient (CTE). In the case of polyimide films composed of bulky and flexible molecular units, CTE is consistent regardless of film thickness. In contrast, films with rigid and planar molecular structure show CTE increase according to the increase of film thickness up to 40–50 μm, which then plateau for thicker films. It is apparent that the film thickness dependent thermal expansion originates from complex effects of molecular orientation, charge transfer complex formation, and crystal formation as a function of film thicknesses, through characterization on UV–Vis absorption, crystalline structure, glass transition behavior, and optical retardation. These results provide insight into the design of polymer structures for flexible display substrates that require appropriate CTE values.     

Scanning angle Raman spectroscopy measurements of thin polymer films for thickness and composition analyses

Scanning angle (SA) Raman spectroscopy was used to measure the thickness and composition of polystyrene films. A sapphire prism was optically coupled to a sapphire substrate on which 6–12% (w/v) polystyrene in toluene was spin coated. Raman spectra were collected as the incident angle of the p-polarized, 785-nm excitation laser was varied from 56 to 70°. These angles span above and below the critical angle for a sapphire/polystyrene interface. The thickness of the polystyrene film was determined using a calibration curve constructed by calculating the integrated optical energy density distribution as a function of incident angle, distance from the prism interface and polymer thickness. The calculations were used to determine the incident angle where waveguide modes are excited within the polymer film, which is the angle with the highest integrated optical energy density. The film thicknesses measured by SA Raman spectroscopy ranged from less than 400 nm to 1.8 μm. The average percent uncertainty in the SA Raman determinations for all films was 4%, and the measurements agreed with those obtained from optical interferometery within the experimental uncertainty for all but two films. For the 1270-nm and 580-nm polystyrene films, the SA Raman measurements overestimated the film thickness by 5 and 18%, respectively. The dependence of the calibration curve on excitation polarization and composition of the polymer and bulk layers was evaluated. This preliminary investigation demonstrates that scanning angle Raman spectroscopy is a versatile method applicable whenever the chemical composition and thickness of interfacial polymer layers needs to be measured.     

Characterizing the distribution of nonylphenol ethoxylate surfactants in water-based pressure-sensitive adhesive films using atomic-force and confocal Raman microscopy

Surfactant distributions in model pressure-sensitive adhesive (PSA) films were investigated using atomic force microscopy (AFM) and confocal Raman microscopy (CRM). The PSAs are water-based acrylics synthesized with n-butyl acrylate, vinyl acetate, and methacrylic acid and two commercially available surfactants, disodium (nonylphenoxypolyethoxy)ethyl sulfosuccinate (anionic) and nonylphenoxypoly(ethyleneoxy) ethanol (nonionic). The ratio of these surfactants was varied, while the total surfactant content was held constant. AFM images demonstrate the tendency of anionic surfactant to accumulate at the film surfaces and retard latex particle coalescence. CRM, which was introduced here as a means of providing quantitative depth profiling of surfactant concentration in latex adhesive films, confirms that the anionic surfactant tends to migrate to the film interfaces. This is consistent with its greater water solubility, which causes it to be transported by convective flow during the film coalescence process. The behavior of the nonionic surfactant is consistent with its greater compatibility with the polymer, showing little enrichment at film interfaces and little lateral variability in concentration measurements made via CRM. Surfactant distributions near film interfaces determined via CRM are well fit by an exponential decay model, in which concentrations drop from their highs at interfaces to plateau values in the film bulk. It was observed that decay constants are larger at the film-air interface compared with those obtained at the film-substrate side indicating differences in the mechanism involved. In general, it is shown here that CRM acts as a powerful compliment to AFM in characterizing the distribution of surfactant species in PSA film formation.     

Wetting properties at the surface of iota-carrageenan-based edible films

Surface properties of edible films composed of a polymeric matrix of carrageenan in association with hydrophobic material were studied by contact angle measurements. The use of this technique not only in a static mode but also in a dynamic way enables investigation of surface hydrophobicity as well as surface wettability. The absorption flux inside the material can be estimated from the wetting kinetic, which can be very useful to quickly compare water barrier efficiency of the tested films. Comparison of carrageenan films with films containing known amounts of additives enables understanding and correlation of changes of the surface properties with the nature of used additives (glycerol used as a plasticizer, glycerol monostearate used as a surfactant, and fat) and their influence on the orientation of polymer chains at the surface during film formation. Very different responses were observed from one surface of the film (film-casting-support interface) to the other (film-air interface), which could be also attributed to the influence of the support on the polymer and to macromolecular orientation during drying after casting.