Synthesis and properties of aromatic secondary amine-blocked isocyanates

N-Methylaniline-, diphenylamine-, and N-phenylnaphthylamine-blocked toluene diisocyanates (TDI) were prepared and characterized by IR, NMR spectroscopy, and nitrogen content analyses. The structure–property relationship of these adducts was established by reacting with hydroxyl-terminated polybutadiene (HTPB). The cure rate of the adduct increases from the N-phenylnaphthylamine- to diphenylamine- and to N-methylaniline-blocked TDI adduct. Simultaneous TGA/DTA results also confirm this trend, and the thermal stability of the adduct decreases in the following order: N-phenylnaphthylamine–TDI > diphenylamine–TDI > N-methylaniline–TDI. The gas chromatogram of the amine-blocked isocyanate confirms that the thermolysis products are the blocking agent and isocyanate. The solubilities of the adducts were carried out in polyether, polyester, and hydrocarbon polyols, and it was found that the N-methylaniline–TDI adduct shows higher solubility than the rest and also found that the polyester polyol shows higher solvating power against the adducts than the polyether and hydrocarbon polyols. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1815–1821, 1999     

Structure and properties of halogenated and nonhalogenated soy‐based polyols

Four polyols intended for application in polyurethanes were synthesized by oxirane ring opening in epoxidized soybean oil with hydrochloric acid, hydrobromic acid, methanol, and hydrogen. The structures of the polyols were characterized by spectroscopic, chemical, and physical methods. The brominated polyol had 4.1 hydroxy groups, whereas the other three polyols had slightly lower functionality. The densities, viscosities, viscous‐flow activation energies, and molecular weights of the polyols decreased in the following order: brominated > chlorinated > methoxylated > hydrogenated. All the polyols were crystalline solids below their melting temperature, displaying multiple melting peaks. The methoxylated polyol was liquid at room temperature, whereas the other three were waxes. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 3900–3910, 2000     

Structure and properties of polyurethanes based on halogenated and nonhalogenated soy–polyols

Four polyols were prepared by a ring opening of epoxidized soybean oil with HCl, HBr, methanol, and by hydrogenation. Two series of polyurethanes were prepared by reacting the polyols with two commercial isocyanates: PAPI and Isonate 2143L. Generally, the properties of the two series were similar. The crosslinking density of the polyurethane networks was analyzed by swelling in toluene. Brominated polyols and their corresponding polyurethanes had the highest densities, followed by the chlorinated, methoxylated, and hydrogenated samples. The polyurethanes with brominated and chlorinated polyols had comparable glass transition and strength, somewhat higher than the polyurethane from methoxy containing polyol, while the polyurethane from the hydrogenated polyol had lower glass‐transition and mechanical properties. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4062–4069, 2000     

Synthesis and deblocking of cardanol‐ and anacardate‐blocked toluene diisocyanates

Methyl anacardate and secondary butyl anacardate were prepared from anacardic acid and corresponding alcohols and were used, in addition to cardanol, as blocking agents for 2,4‐toluene diisocyanate (TDI). Blocked diisocyanate adducts were characterized via nitrogen estimation, Fourier transform infrared spectroscopy, and proton nuclear magnetic resonance spectroscopy. The deblocking temperatures of the adducts were determined using an FTIR spectrophotometer in conjunction with the carbon dioxide evolution method. The gel times of hydroxyl‐terminated polybutadiene–TDI adducts also were determined. Deblocking temperature and gel time analyses revealed that cardanol‐blocked 2,4‐TDI deblocks at a lower temperature and at a higher rate compared with anacardate‐blocked adducts. In addition, it was found that the electron‐withdrawing ester group reduces the deblocking temperature of the adduct only when it is in solvated form. All adducts were waxy solids that were found to be soluble in polyether polyol, polyester polyol, and polyhydrocarbon polyols. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4047–4055, 2004     

Effect of the diisocyanate on the structure and properties of polyurethane acrylate prepolymers

In this study, we investigated the role of diisocyanate on the properties of polyurethane acrylate (PUA) prepolymers based on polypropylene oxide (M̄_n = 2000 g · mol⁻¹). The diisocyanates studied were isophorone diisocyanate, 4‐4′dicyclohexylmethane diisocyanate, and toluene diisocyanate (pure 2,4‐TDI, pure 2,6‐TDI, and a TDI mixture, TDI_tech). The molecular structure of the diisocyanate had a major role on the course of the polycondensation and, more precisely, on the sequence length distribution of the final prepolymer. Moreover, the structural organization of the prepolymer also strongly depended on the nature of the diisocyanate. Two types of behaviors were particularly emphasized. On the one hand, the PUA synthesized from 2,4‐TDI displayed an enhanced intermixing between soft polyether segments and hard urethane groups, as revealed by the analysis of hydrogen bonding in Fourier transform infrared. Consecutively, the glass transition shifted to higher temperatures for these polymers. On the other hand, strong hard–hard inter‐urethane associations were observed in 2,6‐TDI‐based prepolymers; these led to microphase segregation between polyether chains and urethane groups, as revealed by optical microscopy. This inhomogeneous structure was thought to be responsible for the unusual rheological behavior of these PUA prepolymers. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2750–2768, 2000     

Fluoropolyethers end‐capped by polar functional groups. II. Effect of catalyst and reagents concentration,solvent nature,and temperature on reaction kinetics of α,ω‐bis(hydroxy)‐terminated fluoropolyethers with cycloalyphatic and aromatic diisocyanates

A comparative kinetic study of the dibutyltin dilaurate (DBTDL) and 1,4‐diazabicyclo[2,2,2]octane (DABCO) catalyzed reactions of α,ω‐bis(hydroxy)‐terminated fluoropolyethers (FPEs)—Z‐DOLs and Z‐DOL TXs—of various molecular weights and purity, with 4,4′‐dicyclohexylmethane diisocyanate (H₁₂MDI), isophorone diisocyanate (IPDI) and 2,4‐toluene diisocyanate (TDI) was carried out in different solvents. An analytical method was used to follow the kinetics of the reactions at four different temperatures. The rate of NCO disappearance measured by two independent methods—IR spectroscopy and chemical titration were found to be very close. Straight proportionality between rate constants k_cat and catalyst concentration was found. But in some cases for the DBTDL catalyzed reactions effect of catalyst saturation along with appearance of the limiting DBTDL concentration C_lim below which the rate of reaction was close to zero were observed. Reactivity of Z‐DOLs in the tin‐catalyzed urethane reactions was found to decrease with their storage time at RT due to the slow hydrolysis of the end  COOR groups impurities, which give the corresponding acids that act as a strong inhibitor of the DBTDL activity. These acid admixtures have no influence on the DABCO catalyzed reactions. For the DBTDL and DABCO catalyzed reactions of Z‐DOLs with IPDI the dependence of effective rate constants k_eff (where k_eff = k_cat · 0.01/[DBTDL] and catalyst concentration is taken in mol % based on IPDI) on total reagents concentration were found to be described by curves with a maximum. Critical reagents concentration, after which the relationship k_eff = f (C) changes from proportional to inverse proportional, seems do not substantially depend on the solvent nature. Hydrogenated analog poly(ethylene glycol) MW 400 (PEG‐400) differs greatly from Z‐DOLs: only steady decrease of k_eff was observed with increase of reagents concentration C from 5 up to 95 wt %. Activation energies for all the studied reactions are within the range of 10.8–16.7 kcal/mol. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 2579–2602, 2000     

Synthesis of aniline‐terminated polyethers and resulting polyurethane/polyurea elastomers

Functionalization of polyols with aromatic amines offers a potential route to modify properties of polyurethanes, polyamides, and epoxies. Additionally, aniline termination of polyether backbones provides the opportunity to speed up reactions with isocyanates relative to hydroxyl functionalization and slow down epoxy reactions compared to reactions with primary and secondary amines. In this article, the synthesis, characterization, and physical properties of aniline‐terminated polyols with varying molecular weight, monomer type, and functionality is described. Numerous analytical techniques are employed to track the chemical modification kinetics and the resulting aniline functionalized polyol properties. In addition, synthesis and properties of poly(urethane‐urea) elastomers from several of the modified polyols are presented. The effect of hard segment composition and process temperature on tensile properties, dynamic mechanical properties, phase morphology, and chemical resistance is explored. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 1730–1742     

Fluoropolyethers end‐capped by polar functional groups. I. Kinetic approach to the reaction of hydroxy‐terminated fluoropolyethers with cycloalyphatic and aromatic diisocyanates

Urethane reactions of cycloaliphatic and aromatic diisocyanates with hydroxy‐terminated fluoropolyethers (FPEs) of various molecular weights and structure, at NCO : OH = 2, have been studied by monitoring, by IR analysis, the rate of decrease in NCO absorbance at 2264–2268 cm⁻¹. Different diisocyanates have been tested, among them the following: 4,4′‐dicyclohexylmethane diisocyanate (H₁₂MDI); 5‐isocyanato‐1,3,3‐trimethylcyclohexylmethyl isocyanate or isophorone diisocyanate (IPDI); 2,4‐toluene diisocyanate (TDI). Ethyl acetate (EA), methyl isobutyl ketone (MIBK), and hexafluoroxylene (HFX) have been used as solvents in presence of dibutyltin dilaurate (DBTDL) or 1,4‐diazabicyclo[2.2.2]octane (DABCO) as catalysts. These reactions gave rise to NCO‐end‐capped FPE–oligourethanes. Preliminary solubility tests for HO‐terminated FPEs in various solvents made it possible to select proper candidates for carrying out reaction in homogeneous conditions at high concentrations of reagents (30–50% w/w). The second‐order kinetic mechanism was shown to be valid. Positive deviations from linearity for the second‐order kinetics around 40–80% conversion, found for most of the FPE diols, were attributed to the autocatalysis of the isocyanate–hydroxyl reaction by the arising urethane groups. Uncatalyzed reactions with cycloaliphatic diisocyanates are very slow at 40°C. The tertiary amine DABCO is a much less effective catalyst than DBTDL. FPEs having terminal OH groups separated from the perfluorinated main molecular chain by  (OCH₂CH₂)_n segments (n = 1–2) are generally more reactive than FPEs with end  CH₂OH groups. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 557–570, 1999     

Thermosensitive lactitol-based polyether polyol (LPEP) hydrogels

A series of new thermosensitive polymer hydrogels were prepared by reacting acylated poly(ethylene glycol) bis(carboxymethyl) ether (PEGBCOCl) with lactitol-based polyether polyols (LPEP). The polyether polyols were generated from propoxylation of lactitol and have molecular weights ranging from 1337 to 4055 g/mol. The hydrogels absorb water up to 1000% of their dry weight and expel free water at temperatures at and above 30°C. The wide ranging swelling behavior and excellent thermosensitivity depend closely on the degree of crosslinking and the propylene oxide lengths in the polyols. Differential scanning calorimetry of the hydrogels showed two endotherms associated with the phase transitions of PO and EO segments in the hydrogel structures. © 1998 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 36: 979–984, 1998     

Study on the cationic ring‐opening polymerization of 1,3‐dioxepane in the presence of organic acids

1,3‐Dioxepane was polymerized with triflic acid as an initiator in the presence of acetic acid (AA) and hexane diacid. The structure of the poly(1,3‐dioxepane) (polyDOP) obtained was characterized by ¹H NMR spectra and gel permeation chromatography. The molecular weights (MWs) were determined by vapor pressure osmometry. The results obtained in both systems were completely different from those in which low‐MW polyols were used as chain‐transfer agents. When the molar ratio of carboxylic acid to triflic acid was low, high‐MW polyDOP with a controlled MW and narrow MW distribution was obtained. The content of the ester group in the final product depended greatly on the molar ratio of AA to triflic acid. The polymerization mechanism is discussed. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1232–1240, 2000     

Preparation of macrodiols and polyols by chopping high‐molecular‐weight aliphatic polycarbonates

High‐molecular‐weight poly(1,4‐butylene carbonate) (PBC) (M_n: 40,000?90,000) was prepared through the condensation polymerization of dimethyl carbonate (DMC) and 1,4‐butanediol (BD) in the presence of 0.05 mol % sodium alkoxide catalyst. The subsequent feeding of 15 mol % HOAOH, such as 1,6‐hexanediol, 1,5‐pentanediol, 1,4‐cyclohexanedimethanol, or 1,4‐benzenedimethanol and stirring at 190–150 °C converted the extremely thick high‐molecular‐weight polymer to low‐molecular‐weight macrodiols with GPC‐measured M_n ～2000. The analysis of the ¹H NMR spectra indicated that the –A– units and 1,4‐butylene units were randomly distributed in the resulting oligomers. The chopping of the high‐molecular‐weight PBC using either triols or tetraols such as glycerol propoxylate, 1,1,1‐tris(hydroxymethyl)ethane, or pentaerythritol also afforded macropolyols containing branched chains with GPC‐measured M_n ～2000. When the chopped polymers were genuine PBCs, the resulting macrodiols or polyols were in a waxy state at room temperature. However, permanently oily compounds were obtained when the chopped polymers were prepared using 0.90 mole fraction of BD admixed with various other diols. The macrodiols and polyols synthesized in this study may have potential applications in the polyurethane industry. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1570–1580     

UV-curable poly(ethylene glycol)–based polyurethane acrylate hydrogel

Poly(ethylene glycol) (PEG) with molecular weight (M_n) of 1000, 2000, 3000, and 4000 g/mol, four types of diisocyanate [hexamethylene diisocyanate (HDI), 4,4′-dicyclohexylmethane diisocyanate (H₁₂MDI), isophorone diisocyanate (IPDI), and toluene diisocyanate (TDI)], two types of comonomers [acrylamide (AAm) and acrylic acid (AAc)] that comprised up to 60% of the total solid were used to prepare UV-curable PEG–based polyurethane (PU) acrylate hydrogel. The gels were evaluated in terms of mechanical properties, water content as a function of immersion time and pH, and X-ray diffraction profiles of dry and swollen films. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2703–2709, 1999     

Kinetic study of polyurethanes formation by using differential scanning calorimetry

Kinetics of polyurethane formation between several polyols and isocyanates with dibutyltin dilaurate (DBTDL) as the curing catalyst, were studied in the bulk state by differential scanning calorimetry (DSC) using an improved method of interpretation. The molar enthalpy of urethane formation from secondary hydroxyl groups and aliphatic isocyanates is 72±3 kJ mol^-1 and for aromatic isocyanates it is 55±2 kJ mol^-1 . In the case of a single second order reaction for aliphatic isocyanates reaction, activation energy is 70±5 kJ mol^-1 with oxypropylated polyols and 50±3 kJ mol^-1 with Castor oil. For aromatic isocyanates and oxypropylated polyols the activation energy is higher around 77 kJ mol^-1 . In the case of two parallel reactions (situation for IPDI and TDI 2-4) best fits are observed considering two different activation energies.     

Preparation and properties of imide‐containing elastic polymers from elastic polyureas and pyromellitic dianhydride

A new approach to obtain imide‐containing elastic polymers (IEPs) via elastic and high‐molecular‐weight polyureas, which were prepared from α‐(4‐aminobenzoyl)‐ω‐[(4‐aminobenzoyl)oxy]‐poly(oxytetramethylene) and the conventional diisocyanates such as tolylene‐2,4‐diisocyanate(2,4‐TDI), tolylene‐2,6‐diisocyanate(2,6‐TDI), and 4,4′‐diphenylmethanediisocyanate (MDI), was investigated. IEP solutions were prepared in high yield by the reaction of the polyureas with pyromellitic dianhydride in N‐methyl‐2‐pyrrolidone (NMP) at 165°C for 3.7–5.2 h. IEPs were obtained by the thermal treatment at 200°C for 4 h in vacuo after NMP was evaporated from the resulting IEP solutions. We assumed a mechanism of the reaction via N‐acylurea from the identification of imide linkage and amid acid group in IEP solutions. NMR and FTIR analyses confirmed that IEPs were segmented polymers composed of imide hard segment and poly(tetramethylene oxide) (PTMO) soft segment. The dynamic mechanical and thermal analyses indicated that the IEPs prepared from 2,6‐TDI and MDI showed a glass‐transition temperature (T_g ) at about −60°C, corresponding to T_g of PTMO segment, and suggested that microphase‐separation between the imide segment and the PTMO segment occured in them. TGA studies indicated the 10% weight‐loss temperatures (T₁₀) under air for IEPs were in the temperature range of 343–374°C. IEPs prepared from 2,6‐TDI and MDI showed excellent tensile properties and good solvent resistance. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 715–723, 2000     

A novel approach to the characterization of end groups in styrene–methyl methacrylate copolymers by pyrolysis–gas chromatography

The end groups of styrene–methyl methacrylate (St‐MMA) copolymers polymerized radically with 2,2′‐azobisisobutyronitrile (AIBN) as an initiator, which are difficult to characterize even by NMR, were investigated by pyrolysis–gas chromatography. On the resulting pyrograms, characteristic products that formed from the end‐group moiety due to AIBN, such as 2‐cyanopropane, 2‐cyanopropen, and various compounds consisting of an isobutyronitrile group and a monomer unit, were observed together with those from the main chain, such as St and MMA monomers and various dimeric and trimeric products. The relative abundance between the recombination and disproportionation termination reactions in the copolymerization process was estimated from the relative intensities between the characteristic peaks of the end group and those of the main chain. Thus, the estimated abundance for the termination reactions suggested that the polymerization process for this particular copolymer system terminated preferentially by recombination rather than by disproportionation. Furthermore, the relative abundance between the monomer units adjacent to the chain‐end AIBN residues was estimated on the basis of the peak intensities of the products consisting of an isobutyronitrile group and either monomer unit, which reflected the penultimate neighboring structure of the end group in the polymer chain. Thus, the observed results suggested that the isobutyronitrile radical formed by the dissociation of AIBN in the initiation reaction was predominantly adjoined by St monomer rather than by MMA monomer. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 1880–1888, 2000     

Study of slabstock flexible polyurethane foams based on varied toluene diisocyanate isomer ratios

The morphological features of three flexible slabstock polyurethane foams based on varied contents of 2,4 and 2,6 toluene diisocyanate (TDI) isomers are investigated. The three commercially available TDI mixtures, that is, 65:35 2,4/2,6 TDI, 80:20 2,4/2,6 TDI, and 100:0 2,4/2,6 TDI were used. The foams were characterized at different length scales with several techniques. Differences in the cellular structure of the foams were noted with scanning electron microscopy. Small‐angle X‐ray scattering was used to demonstrate that all three foams were microphase‐separated and possessed similar interdomain spacings. Transmission electron microscopy revealed that the aggregation of the urea phase into large urea‐rich regions decreased systematically on increasing the asymmetric TDI isomer content. Fourier transform infrared spectroscopy showed that the level of bidentate hydrogen bonding of the hard segments increased with the 2,6 TDI isomer content. Differential scanning calorimetry and dynamic mechanical analysis (DMA) were used to note changes in the soft‐segment glass‐transition temperature of the foams on varying the diisocyanate ratios and suggested that the perfection of microphase separation was enhanced on increasing the 2,6 TDI isomer content. The preceding observations were used to explain why the foam containing the highest content of the symmetric 2,6 TDI isomer exhibited the highest rubbery storage modulus, as measured by DMA. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 258–268, 2003     

Synthesis and characterization of polyurethane ionomers with trimellitic anhydride and dimethylol propionic acid for waterborne self‐emulsifying dispersions

A new synthesis for polyurethane dispersions was developed using both trimellitic anhydride alone and in combination with dimethylol propionic acid as internal emulsifiers. During synthesis of the polyurethane ionomer, Fourier transform infrared spectroscopy was used for monitoring and characterizing both the polyaddition step and the anhydride ring opening process. Depending on the synthesis route, the carboxylic groups are either located at the end of the polymer backbone or additionally statistically distributed within the polymer chain itself. The effect of the carboxylic group's position on the chemical and physical properties, with particular reference to particle size and pH, was analyzed. Three different polyols were used to synthesize the polyurethane dispersions. Driven by the current trend to find renewable alternatives to petrochemical‐based raw materials, one bio‐based polyol was included for the synthesis. The effect of the different structures of the polyurethane dispersions (petrochemical‐ or bio‐based polyols) on mechanical properties and thermal behavior was investigated. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 680–690     

Designing functional aromatic multisulfonyl chloride initiators for complex organic synthesis by living radical polymerization

The similarities and differences between sulfonyl chloride and alkyl halide initiators for metal‐catalyzed living radical polymerizations are discussed. The differences in the rates of formation, reactivities, and reactions of primary radicals derived from sulfonyl halides and alkyl halides demonstrated the design principles for monosulfonyl and multisulfonyl chlorides that provided quantitative initiation and higher rates of initiation than of propagation. Multifunctional initiators with two, three, four, six, and eight sulfonyl chloride groups that produced perfect star polymers in 95% conversions were designed and synthesized on the basis of these principles. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 4776–4791, 2000     

High molecular weight atactic polypropene synthesized with (η5‐pentamethylcyclopentadienyl)tribenzyl titanium activated with MAO

The half‐titanocene (η⁵‐pentamethylcyclopentadienyl)tribenzyl titanium (Cp*TiBz₃) with methylaluminoxane (MAO) as the cocatalyst was employed to catalyze propene polymerization at ambient pressure. A novel atactic polypropene elastomer with a high molecular weight (M̄_w = 2 − 8 × 10⁵) was produced. The effects of the polymerization conditions on the catalytic activity and polymer molecular weight are discussed. ¹³C NMR analysis confirmed that the catalyst system Cp*TiBz₃/MAO produced atactic polypropenes, and the polymerization mechanism was in agreement with the Bernoullian process. The triad sequence distribution of the polymer was measured and found to be as follows: mm = 6.15%, mr = 40.87%, and rr = 52.98% (Bernoullian factor B = 1.03); this indicated that the insertion of propene with the catalyst system followed a chain‐end control model. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 411–415, 2000     

Design,polymerization, and properties of polyurethane elastomers from miscible,immiscible, and hybridized seed‐oil derived soft segment blends

Polyester seed‐oil derived polyols have been prepared and blended with conventional polyols for making polyurethane elastomers. Miscibility was complete for polypropylene oxide/polyethylene oxide and polytetramethylene oxide (PTMEG). Blends of polyester seed‐oil derived polyols with conventional polyester polyols (polybutylene adipate and ?‐polycaprolactone) were immiscible or nearly so. Furthermore, the phase behavior (miscible vs. immiscible) did not change appreciably for each blend composition explored as a function of temperature at relevant ranges (up to the polyether ceiling temperature). This counter‐intuitive result is found to be actually consistent with calculated solubility parameters for each polyol type and the phase diagrams computed on their basis. The phase behavior of the polyols is shown to have significant effects on the properties of polyurethane elastomers where immiscible polyols cause broadening of the glass transition distribution and significant reduction of ultimate tensile properties. However, here it is shown that immiscible systems containing polyester seed‐oil derived polyols can be transesterified with the appropriate polyol partner of interest to create a new single phase polyol or that the polyester polyol monomers can also be copolymerized to make new single phase polyols, both of which result in improved polyurethane elastomer properties. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 93–102