Size‐exclusion chromatography coupled to multiangle light scattering detection of long‐chain branching in polyethylene made with phillips catalyst

Size‐exclusion chromatography coupled to multiangle light scattering (SEC‐MALS) has been used to detect long‐chain branching (LCB) in polyethylene (PE) from Cr/silica catalysts for the first time. The observed LCB response to several catalyst and reactor variables mostly confirms earlier conclusions drawn from rheological measurements. However, SEC‐MALS has also shed additional light on a few previously unanswered questions. Above all, SEC‐MALS shows the placement of branching within the MW distribution, which was not previously known, and which may explain some of the unique molding behavior of Cr‐derived PE. This new SEC‐MALS data also provide insight into the mechanism of LCB formation, which is discussed. Like earlier studies based on rheology, this new study demonstrates that the commonly accepted view of macromer incorporation may be overly simplistic. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Effect of branching and molecular weight on the viscoelastic properties of poly(butyl acrylate)

A series of poly(butyl acrylate) samples were prepared by emulsion polymerization with a range of molecular weights and degrees of chain branching. Characterization was performed with NMR (giving the fraction of branching, ranging from approximately 0 to 7%), gel permeation chromatography, viscometry, and determination of the gel fraction. The dynamic mechanical response, that is, the frequency dependence of the storage and loss moduli G′(ω) and G″(ω) was measured from 0.02 to 200 Hz. The occurrence of a significant insoluble fraction in the sample meant that full characterization of the molecular weight distribution was not possible, and so an unambiguous separation of the dependencies of the mechanical response on the degree of long‐chain branching (LCB) and short‐chain branching (SCB) and the molecular weight could not be made; however, trends dependent on the molecular weight alone were insufficient to model the results. At high frequencies, all trends in G′(ω) and G″(ω) could be ascribed to molecular weight dependencies; at low frequencies, the effects of both the molecular weight and total degree of branching could be inferred, with more highly branched samples showing lower storage and loss moduli. Although the relative amounts of SCB and LCB could not be determined, no dynamic features attributable to LCB were observed. The low‐frequency trends could be semiquantitatively fitted with reptation and retraction theory if it was assumed that an increased degree of SCB led to an increased tube size. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3335–3349, 2002     

GPC-VIS-MALS study of EVA copolymers: Quantification and interactions of SCB and LCB

Long-chain branching (LCB) is a structural phenomenon that affects important properties in polyethylene (PE) and some copolymers. Quantification of LCB frequency (λ) can be carried out by gel permeation chromatography dotted with detector for viscosity (GPC-VIS) or light scattering (GPC-MALS) by calculating branching indexes against a linear reference. In copolymers, interactions between LCB and SCB (short chain branching) have been described and lead to errors in quantification.In this work, ethyl vinyl acetate (EVA) copolymers of composition ranging 3–20 wt% VA have been studied. A numerical method, developed for the reduction of GPC-VIS and GPC-MALS data of PE, was used for quantifying molecular weights, intrinsic viscosities and gyration radius, as well as the confident ranges. Reliable results were obtained despite the low LCB determined values.A low density polyethylene was also included and compared. Discrepancies in the scaling laws for gyration radius and intrinsic viscosity reveal a strong effect of SCB which was confirmed by the structure factor and its dependence on molecular weight and comonomer content. However, the recently designed gpcBR index revealed to be nearly independent on the short chain branching and allowed detecting differences between apparently similar samples.     

Effect of cocatalyst on the chain microstructure of polyethylene made with CGC‐Ti/MAO/B(C6F5)3

This investigation studied the solution polymerization of ethylene in Isopar E in a semibatch reactor using CGC‐Ti as catalyst and methylalumoxane (MAO) and tris(pentaflourophenyl)borane [B(C₆F₅)₃] as cocatalysts. The effects of cocatalyst type and amount on the chain microstructure were investigated. ¹³C NMR and gel permeation chromatography were used to determine the long‐chain branching (LCB) content and molecular weight distribution (MWD), respectively, of the samples. It was observed that higher concentrations of MAO increased the LCB content and decreased the molecular weight of the polymer. On the other hand, increasing the amount of B(C₆F₅)₃ lowered the LCB content, increased the molecular weight, and broadened MWD significantly. We believe that this approach can be used as an efficient way to control the microstructure of polyolefins made with these catalytic systems. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 3055–3061, 2004     

Structural analysis of polyethene prepared with rac‐dimethylsilylbis(indenyl)zirconium dichloride/methylaluminoxane in a high‐temperature,continuously stirred tank reactor

A study of ethene solution polymerization with the rac‐dimethylsilylbis(indenyl)‐zirconium dichloride/methylaluminoxane catalyst system in a high‐temperature (140 °C), continuously stirred tank reactor system was carried out. ¹³C NMR, gel permeation chromatography, Fourier transform infrared, and rheological measurements were used for polymer analyses. Polyethylenes with low molecular weights (weight‐average molecular weight ≈ 35–55 kg/mol) and small amounts of methyl, ethyl, and long‐chain branching were produced. ¹³C NMR measurements showed that the long‐chain and methyl branches increased and that the ethyl branch contents decreased with decreasing monomer concentrations. At high monomer concentrations, the chain transfer to the coordinated monomer was concluded to be the predominant chain termination mechanism, whereas the chain transfer to aluminum was dominant at low monomer concentrations, which was evidenced by the fact that the selectivity of end groups was reduced to about 50%. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 3292–3301, 2002     

Comparing Long‐Chain Branching Mechanisms for Ethylene Polymerization with Metallocenes and Other Single‐Site Catalysts: What Simulated Microstructures Can Teach Us

Three different long‐chain branch (LCB) formation mechanisms for ethylene polymerization with metallocenes in solution polymerization semi‐batch and continuous stirred‐tank reactors are modeled to predict the microstructure of the resulting polymer. The three mechanisms are terminal branching, C–H bond activation, and intramolecular random incorporation. Selected polymerization parameters are varied to observe how each mechanism affects polymer microstructure. Increasing the ethylene concentration during semi‐batch polymerization reduces the LCB frequency of polymers made with the terminal branching and intramolecular mechanisms, but has no effect on those made with the C–H bond activation mechanism, which disagrees with most previous data published in the literature. The intramolecular mechanism predicts that LCB frequencies hardly depend on polymerization time or ethylene conversion, which also disagrees with the published experimental data for these systems. For continuous polymerization reactors, experimental data relating polydispersity to LCB frequency can be well described with the terminal branching mechanism, but both C–H bond activation and intramolecular models fail to describe this experimental relationship. Therefore, detailed simulations confirm that the terminal branching mechanism is indeed the most likely mechanism for LCB formation when ethylene is polymerized with single‐site coordination catalysts such as metallocenes in solution polymerization reactors.     

Extent of branching from linear viscoelasticity of long‐chain‐branched polymers

We present new results and examine literature data concerning the linear viscoelastic behavior of polyethylene with sparse to intermediate levels of long‐chain branching (LCB). These branched polymers displayed a common rheological signature, namely, a region of frequency‐independent loss tangent along with the corequisite scaling of the storage and loss moduli to the same frequency exponent. This apparent power‐law response occurred within a finite frequency window and bore resemblance to the behavior of physical gels. The appearance of this region, however, was the consequence of the presence of two distinct, yet partially overlapping, terminal relaxation processes. After considering the analogous relaxation behavior of wholly linear polymers with bimodal molecular weight distributions, we considered the polymers with LCB as blends of linear and branched species to develop a simple method of quantifying the extent of LCB. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1671–1684, 2004     

A rapid quantitative method for determination of short chain branching content and branching distribution index in LLDPEs by DSC

A new method for rapid quantitative determination of short chain branching content (SCB) and branching distribution index (BDI) of ethylene/1-butene copolymers based on DSC is presented. Simple DSC thermograms of the samples are divided into small narrow slices with 1 °C width. The slice area is calculated with a program written with Mathlab software. Using the moment equations for branching distribution, the number and weight average short chain branching contents (C_n and C_w) are calculated. The values of C_w agreed well with the SCB contents obtained by ¹³C NMR (or TREF). The branching distribution index (BDI), which is equal to C_w/C_n, is an indicator of the broadness of SCB distribution. This parameter can be a good and rapid criterion for predicting the heterogeneity of branching structure of a sample.     

Synthesis and Characterization of Long‐Chain‐Branched Polyolefins with Metallocene Catalysts: Copolymerization of Ethylene with Poly(ethylene‐co‐propylene) Macromonomer

Poly(ethylene‐co‐propylene) macromonomer (EPM) was synthesized in a high‐temperature continuous stirred tank reactor (CSTR) with [C₅Me₄(SiMe₂N^tBu)]TiMe₂ (CGC‐Ti) as the catalyst system. PE samples with EPM long chain branching (LCB) were produced by semi‐batch copolymerization of ethylene and EPM with CGC‐Ti. The LCB frequencies were up to 21.8 EPM side chains per PE backbone. The effects of temperature and ethylene pressure on the degree of EPM grafting and catalyst activity were examined.

Incorporation of EPM into a growing PE chain forming an LCB polymer.     

Dimethyl‐methylphenyl copolysiloxanes by dimethylsilanolate‐initiated ring opening polymerization. Evidence for linearity of the resulting polymer structures

Recently, we reported that dimethylsilanolate‐initiated anionic ring opening polymerization of dimethylsiloxy‐ and diphenylsiloxy‐cyclic siloxanes results in polymer chain branching by dimethylsilanolate‐induced cleavage of only one Si‐C_Ar side bond in diphenylsiloxy repeat units, leading to formation of “Ph‐T‐branches”, and not extending to the cleavage of the second phenyl group. We attributed this behavior to electronic structures of the participating dimethylsiloxy‐, diphenylsiloxy and Ph‐T‐branch silicons and predicted that copolymers prepared by this synthetic route from dimethylsiloxy‐ and methylphenylsiloxy‐cyclics should not undergo branching at all but should have perfect linear chain configuration. Here, we describe results of a study of two such dimethylsilanolate‐initiated ring opening polymerizations of dimethylsiloxy‐ and methyphenylsiloxy‐cyclic tetramers and characterization of the resulting polymers by SEC‐MALS‐VIS, Mark‐Houwink‐Sakurada relationship and ²⁹Si NMR. The results obtained clearly confirmed our prediction of expected linearity of these polymer chains and also indicated that the resulting polymers were completely amorphous even at as low methylphenylsiloxy‐content as 3.9 mol %. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, 1122–1129     

Synthesis and Rheological Investigation ofModel Symmetric 3-Arm Star Polyethylene简

A variety of linear and 3-arm star polyethylene （PE） model polymers covering a wide range of molecular weight are synthesized by the living polymerization of butadiene and the subsequent hydrogenation. Several rheological parameters of these model linear and 3-arm star PE samples are analyzed for detecting the long chain branching （LCB） structure. It is found that the analyses based on zero shear viscosity, vGP plot and flow activation energy are very sensitive to the 3-arm star PEs. The information on the presence of LCB can be obtained with these methods even for low molecular weight samples, which can not be determined by GPC-MALLS. However the information about the LCB structure can not be obtained by the rheological methods alone.     

Crystallizability of ethylene homopolymers by crystallization analysis fractionation

The effect of molecular weight and long‐chain branching on the crystallization analysis fractionation (CRYSTAF) of ethylene homopolymers was investigated. Several ethylene homopolymers were prepared with different molecular weights and levels of long‐chain branching to isolate these effects from the dominant effect of comonomer content on crystallizability measured by CRYSTAF. Molecular weight effects might be significant for samples with number‐average molecular weights below 5000, but this effect can be corrected if terminal methyl groups are taken into account. Long‐chain branching has only a very small effect on the CRYSTAF profile of the samples investigated in this study. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1616–1628, 2001     

Influence of the catalyst and polymerization conditions on the long‐chain branching of metallocene‐catalyzed polyethenes

A study was made on the effects of polymerization conditions on the long‐chain branching, molecular weight, and end‐group types of polyethene produced with the metallocene‐catalyst systems Et[Ind]₂ZrCl₂/MAO, Et[IndH₄]₂ZrCl₂/MAO, and (n‐BuCp)₂ZrCl₂/MAO. Long‐chain branching in the polyethenes, as measured by dynamic rheometry, depended heavily on the catalyst and polymerization conditions. In a semibatch flow reactor, the level of branching in the polyethenes produced with Et[Ind]₂ZrCl₂/MAO increased as the ethene concentration decreased or the polymerization time increased. The introduction of hydrogen or comonomer suppressed branching. Under similar polymerization conditions, the two other catalyst systems, (n‐BuCp)₂ZrCl₂/MAO and Et[IndH₄]₂ZrCl₂/MAO, produced linear or only slightly branched polyethene. On the basis of an end‐group analysis by FTIR and molecular weight analysis by GPC, we concluded that a chain transfer to ethene was the prevailing termination mechanism with Et[Ind]₂ZrCl₂/MAO at 80 °C in toluene. For the other catalyst systems, β‐H elimination dominated at low ethene concentrations. © 2000 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 38: 376–388, 2000     

4种低密度聚乙烯树脂的链结构及其性能

选用4种商品化的具有不同熔体流动速率的低密度聚乙烯(LDPE),利用高温凝胶渗透色谱仪(HT-GPC)、碳核磁共振谱仪(¹³C NMR)、差示扫描量热仪(DSC)和流变仪研究其链结构特点及其流变性能。 按照相对分子质量的差异分成两组,D-1和Q-1,D-3和Y-1,每组的两个样品具有相近的平均相对分子质量。 ¹³C NMR的结果表明,4种LDPE都既含有短链支化又含有长链支化,且短链支化含量均高于长链支化含量;而短链支化中丁基含量最多。 连续自成核退火热分级(SSA)结果表明,树脂中均含有不同长度的可结晶的亚甲基序列,即每种树脂分子链内的短链支化分布不均匀。 探讨了相对分子质量及其分布、亚甲基序列长度及其分布、支化含量、结晶度等因素对树脂熔融行为、流变行为和薄膜力学性能的影响,发现Q-1的低相对分子质量尾端和Y-1的长链支化含量均影响熔体流动速率,平均亚甲基序列长度决定熔融峰的位置,结晶度直接影响薄膜的力学性能。 基于上述结果,建立结构与性能的关联。     

Long‐chain‐branched polyethene by the copolymerization of ethene and nonconjugated α,ω‐dienes

Ethene was copolymerized (1) with 1,5‐hexadiene with rac‐ethylenebis(indenyl)zirconium dichloride/methylaluminoxane (MAO) used as a catalyst and (2) with 1,7‐octadiene with bis(n‐butylcyclopentadienyl)zirconium dichloride/MAO and rac‐ethylenebis(indenyl)hafnium dichloride (Et[Ind]₂HfCl₂)/MAO used as catalysts at 80 °C in toluene. The copolymer microstructure and the influence of diene incorporation on the rheological properties were examined. Ethene and 1,5‐hexadiene formed a copolymer in which a major fraction of the 1,5‐hexadiene was incorporated into rings and a small fraction formed 1‐butenyl branches. The copolymerization of ethene with 1,7‐octadiene resulted in a higher selectivity toward branch formation. Some of the branches formed long‐chain‐branching (LCB) structures. The ring formation selectivity increased with decreasing ethene concentration in the polymerization reactor. Melt rheological properties of the diene copolymers resembled those of metallocene‐catalyzed LCB homopolyethenes and depended on the vinyl content, the catalyst, and the polymerization conditions. At high diene contents, all three catalysts produced crosslinked polyethene. This was especially pronounced with Et[Ind]₂HfCl₂, where only 0.2 mol % 1,7‐octadiene in the copolymer was required to achieve significantly modified rheological properties. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3805–3817, 2001     

Branching degree and rheological response correlation in peroxide‐modified linear low‐density polyethylene

Correlations between rheological behavior and degree of long chain branching (LCB) of linear low‐density polyethylene (LLDPE) upon a peroxide (dicumyl peroxide [DCP]) modification process under various conditions are discussed in this paper. The gel content analysis revealed negligible insoluble crosslinked fraction implying that incorporation of DCP to LLDPE predominately leads to branching rather than crosslinking. The slight changes in average molecular weight and molecular weight distribution induced by peroxide modification under various conditions revealed that formation of low‐molecular‐weight fractions due to chain scission is also negligible. The changes in terminal, trans, and pendant double bonds concentration of the modified samples with different amounts of peroxide were well depicted by Fourier transform infrared spectroscopy. Considering insignificant changes in molecular weight and molecular weight distribution during peroxide modification, the deviation observed in zero‐shear‐rate viscosity (η₀) values of the modified LLDPE with that of power‐law equation related to the linear PEs could be reliably attributed to the presence of LCB in the peroxide modified samples. Increasing the DCP content at roughly constant molar mass led to increasing of η₀ values as a result of increased degree of LCB. The increase in η₀ values was ascribed to prolonged relaxation times of the polymer molecules due to the retarded reptation motion‐driven relaxation mechanism. Copyright © 2014 John Wiley & Sons, Ltd.     

Exploiting catalytic chain transfer polymerization for the synthesis of carboxylated latexes via sulfur‐free RAFT

We present a systematic study of incorporating carboxyl groups into latex particles to enhance colloidal stability and the physical properties of the latex. Statistical copolymers of methacrylic acid and methyl methacrylate) were synthesized via catalytic chain transfer polymerization (CCTP) in emulsion. The vinyl‐terminated oligomers were in turn successfully utilized as chain transfer agents for the formation of diblock and pseudo triblock copolymers via sulfur‐free reversible addition–fragmentation chain transfer polymerization (SF‐RAFT). These copolymers were characterized using ¹H NMR, size exclusion chromatography (SEC), dynamic light scattering (DLS), dynamic mechanical analysis (DMA), contact angle measurements and matrix‐assisted laser desorption/ionization time of flight mass spectroscopy (MALDI‐TOF‐MS) techniques. © 2019 The Authors. Journal of Polymer Science Part A: Polymer Chemistry published by Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2019 , 57, E1–E9     

Fractionation of ethylene/1‐pentene copolymers using a combination of SEC‐FTIR and SEC‐HPer DSC

The short chain branching distribution (SCBD) and thermal properties of ethylene/1‐pentene copolymers were studied using SEC‐FTIR and SEC‐HPer DSC. The copolymers, synthesized with Cp₂ZrCl₂/MAO, were fractionated using size exclusion chromatography (SEC). The infrared analysis of the fractions showed that the copolymers had—on average—higher 1‐pentene concentration in the low molecular weight range. Furthermore, the thermal properties of the SEC deposits of these copolymers on a Germanium disc were studied using high performance differential scanning calorimetry (HPer DSC). Single SEC separations were used to accumulate fractions in the microgram range that were directly analyzed with regard to their thermal properties, thus allowing us to study SCBD as well as thermal behavior simultaneously. When these fractions (with masses ranging from 10–80 μg) were analyzed using HPer DSC, good melting and crystallization temperature distributions were obtained, proving that HPer DSC can be used as a complementary method to SEC‐FTIR. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2956–2965, 2007     

Ethylene and 1‐hexene copolymerization with CO‐prereduced phillips CrOx/SiO2 catalyst in the presence of Al–alkyl cocatalyst

Phillips catalyst has been contributing to about 40% of world high‐density polyethylene production because of its ability to give products with unique microstructures like broad molecular weight distribution as well as short and long chain branches. Even after 50 years' effort, some crucial problems concerning the nature of active sites, polymerization, and branching mechanisms are still kept mysterious. In this work, ethylene and 1‐hexene copolymerization with Phillips catalyst prereduced by CO was carried out in the presence of triethyl aluminum (TEA) cocatalyst. The microstructures of polymers were investigated by ¹³C NMR and gel permeation chromatography (GPC) methods. A hybrid‐type kinetics was found for both homo‐ and copolymerization kinetics, which indicated that there existed two types of active sites namely site A and site B. Site A with instant activation, high activity, and fast decay was transformed from a metathesis site, namely Cr(II) site, coordinated with CO or CO₂ through desorption of CO or CO₂ by TEA, which contributed to the formation of short chain branches, especially methyl branches. Site B with slow activation, low activity, and slow decay was generated from reduction of residual chromate (VI) by TEA. Both 1‐hexene and TEA can decrease the molecular weight of polyethylene as well as enhance short chain branching. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4632–4641, 2005     

Thermorheological properties of LLDPE/LDPE blends: Effects of production technology of LLDPE

The thermorheological behavior of a number of LLDPE/LDPE blends was studied with emphasis on the effects of the production technology of the linear low‐density polyethylene (LLDPE) and the effects of long chain branching (LCB). Two Ziegler‐Natta LLDPE's (LL3001.32 and Dowlex2045G) and two metallocene LLDPEs (AffinityPL1840 and Exact 3128) were blended with a single low‐density polyethylene (LDPE), with all LLDPEs having distinctly different molecular weight. The weight fractions of the LDPEs used in the blends were 1, 5, 10, 20, 50, and 75%. DSC analysis has shown that the blends with metallocence LLDPEs are miscible in the crystal state, whereas for the Ziegler‐Natta, apart from the two distinct peaks of the individual components, a third peak appears which indicates the existence of a third phase that is created from the cocrystallization of components from the two blended polymers. The linear viscoelastic characterization was performed and mastercurves at 150 °C were constructed for all blends to check miscibility using the time temperature superposition principle. In addition, Van Gurp Palmen and zero‐shear viscosity versus composition were constructed to check the thermorheological behavior of all blends. In general, good agreement is found among these various methods. It was concluded that metallocene LLDPEs are more compatible with LDPE at all LDPE compositions when compared with their Ziegler‐Natta counterparts. Finally, the extensional properties of all blends were studied to examine the effects of different levels of LCB on their extensional rheological properties. It was concluded that extensional rheology is a sensitive tool capable of detecting subtle changes in the polyethylene macrostructure, that is, low levels of LCB. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 1669–1683, 2008