Phosphonyl/hydroxyl hydrogen bonding–induced miscibility of poly(arylene ether phosphine oxide/sulfone) statistical copolymers with poly(hydroxy ether) (phenoxy resin): Synthesis and characterization

High molecular weight bisphenol A or hydroquinone‐based poly(arylene ether phosphine oxide/sulfone) homopolymer or statistical copolymers were synthesized and characterized by thermal analysis, gel permeation chromatography, and intrinsic viscosity. Miscibility studies of blends of these copolymers with a (bisphenol A)‐epichlorohydrin based poly(hydroxy ether), termed phenoxy resin, were conducted by infrared spectroscopy, dynamic mechanical analysis, and differential scanning calorimetry. All of the data are consistent with strong hydrogen bonding between the phosphonyl groups of the copolymers and the pendent hydroxyl groups of the phenoxy resin as the miscibility‐inducing mechanism. Complete miscibility at all blend compositions was achieved with as little as 20 mol % of phosphine oxide units in the bisphenol A poly(arylene ether phosphine oxide/sulfone) copolymer. Single glass transition temperatures (T_g) from about 100 to 200°C were achieved. Replacement of bisphenol A by hydroquinone in the copolymer synthesis did not significantly affect blend miscibilities. Examination of the data within the framework of four existing blend T_g composition equations revealed T_g elevation attributable to phosphonyl/hydroxyl hydrogen bonding interactions. Because of the structural similarities of phenoxy, epoxy, and vinylester resins, the new poly(arylene ether phosphine oxide/sulfone) copolymers should find many applications as impact‐improving and interphase materials in thermoplastics and thermoset composite blend compositions. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1849–1862, 1999     

Synthesis of hydrolytically stable phosphorus-containing polymers via polycondensation and their utilization in polymer blends

Amorphous polyarylene ether homo- and copolymers were synthesized which were based upon bisphenol A and either 4, 4'-dichlorodiphenylsulfone, 4, 4'-difluorobenzophenone or 4, 4'-difluorodiphenyl phenylphosphine oxide. Solution blends were prepared from these homo- and copolymers with linear bisphenol A based polyhydroxyether, which was used as a model for the epoxy or vinyl ester thermosetting matrix resins for composite materials. It was observed that transparent, single Tg blends could be prepared from the phosphine oxide containing homopolymer and a 50/50 phosphine oxide/dichlorodiphenylsulfone copolymer. The other homopolymers produced materials with two Tg's, implying that they were definitely phase separated systems. Thermogravimetric analysis was also conducted and the phosphine oxide blends produced high char yields suggesting utilization in fire-resistant applications. The miscibility of the phosphine oxide material has been attributed to specific hydrogen bonding interactions observed between the phosphine oxide bond and the secondary hydroxyl group in the polyhydroxy ether. This hydroxyl functionality is also present in the epoxy and vinylester precursors and it is suggested that these materials could be utilized as interface sizings for carbon fibers, which would produce a graded microstructure between the fiber and the polymer matrix systems.     

Synthesis and characterization of poly(arylene ether sulfone) copolymers with sulfonimide side groups for a proton‐exchange membrane

A sulfonimide‐containing comonomer derived from 4,4′‐dichlorodiphenylsulfone was synthesized and copolymerized with 4,4′‐dichlorodiphenylsulfone and 4,4′‐biphenol to prepare sulfonimide‐containing poly(arylene ether sulfone) random copolymers (BPSIs). These copolymers showed slightly higher water uptake than disulfonated poly(arylene ether sulfone) copolymer (BPSH) controls, but their proton‐conductivity values were very comparable to those of the BPSH series with similar ion contents. The proton conductivity increased with the temperature for both systems. For samples with 30 mol % ionic groups, BPSI showed less temperature dependence in proton conductivity and slightly higher methanol permeability in comparison with BPSH. The thermal characterization of the sulfonimide copolymers showed that both the acid and salt forms were stable up to 250 °C under a nitrogen atmosphere. The results suggested that the presumed enhanced stability of the sulfonimide systems did not translate into higher protonic conductivity in liquid water. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6007–6014, 2006     

Synthesis and characterization of partially disulfonated hydroquinone‐based poly(arylene ether sulfone)s random copolymers for application as proton exchange membranes

Partially disulfonated hydroquinone (HQ)‐based poly(arylene ether sulfone) random copolymers were synthesized and characterized for application as proton exchange membranes. The copolymer composition was varied in the degree of disulfonation. The copolymers were characterized by ¹H NMR, Differential Scanning Calorimetry (DSC), and other analytical techniques. The copolymer with a 25% degree of disulfonation showed the best balance between water uptake and proton conductivity. The copolymers showed substantially reduced methanol permeability compared with Nafion® and satisfactory direct methanol fuel cell performance. The methanol selectivity improved significantly in comparison to Nafion® 117. At a given ionic composition, the HQ‐based system showed higher water uptake and proton conductivity than the biphenol‐based (BPSH‐xx) poly(arylene ether sulfone)s copolymers. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 384–391, 2009     

Synthesis of poly(vinyl ether)‐based,ABA triblock‐type thermoplastic elastomers with functionalized soft segments and their gas permeability

The ABA‐type triblock copolymers consisting of poly(2‐adamantyl vinyl ether) [poly(2‐AdVE)] as outer hard segments and poly(6‐acetoxyhexyl vinyl ether) [poly(AcHVE)], poly(6‐hydroxyhexyl vinyl ether) [poly(HHVE)], or poly(2‐(2‐methoxyethoxy)ethyl vinyl ether) [poly(MOEOVE)] as inner soft segments were synthesized by sequential living cationic polymerization. Despite the presence of polar functional groups such as ester, hydroxyl, and oxyethylene units in their soft segments, the block copolymers formed elastomeric films. The thermal and mechanical properties and morphology of the block copolymers showed that the two polymer segments of these triblock copolymers were segregated into microphase‐separated structure. Effect of the functional groups in the soft segments on gas permeability was investigated as one of the characteristics of the new functional thermoplastic elastomers composed solely of poly(vinyl ether) backbones. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 1114–1124     

Synthesis and characterization of multiblock partially fluorinated hydrophobic poly(arylene ether sulfone)‐hydrophilic disulfonated poly(arylene ether sulfone) copolymers for proton exchange membranes

Hydrophobic‐hydrophilic sequence multiblock copolymers, based on alternating segments of phenoxide terminated fully disulfonated poly(arylene ether sulfone) (BPS100) and fluorine‐terminated poly(arylene ether sulfone) (6FBPS0) were synthesized and evaluated for application as proton exchange membranes. By utilizing mild reaction conditions the ether–ether interchange reactions were minimized, preventing the randomization of the multiblock copolymers. Tough, ductile, transparent membranes were solution cast from the block copolymers and were characterized with regard to intrinsic viscosity, morphology, water uptake, and proton conductivity. The conductivity values of the 6FBPS0‐BPSH100 membranes were compared to Nafion 212 and a partially fluorinated sulfonated poly(arylene ether sulfone) random copolymer (6F40BP60). The nanophase separated morphology was confirmed by transmission electron microscopy and small angle X‐ray scattering, and enhanced proton conductivity at reduced relative humidity was observed with longer block lengths. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

A series of new high‐performance materials based on poly[4′‐fluorophenyl‐bis(4‐phenyl)phosphine oxide]

A new series of high‐performance poly(arylene phosphine oxide) (PAPO) materials were synthesized postpolymerization from fluorinated poly(arylene phosphine oxide) (f‐PAPO). The new materials had increased solubility and film‐forming ability over the parent f‐PAPO. With the careful choice of the nucleophile, the thermal stability was also increased. The parent polymer f‐PAPO was synthesized via Ni(0) coupling from aromatic chloride and mesylate monomers. Both monomers were polymerized successfully to create polymers with intrinsic viscosities of 0.235 and 0.123 dL/g, respectively. The higher molecular weight f‐PAPO gave a glass transition of 320 °C and a char yield of 54% at 650 °C in air. The substitution of f‐PAPO via nucleophilic aromatic substitution produced PAPO thermoplastics with significant changes in the properties. The largest increase in the thermal stability relative to f‐PAPO was from 563 to 600 °C 10% weight‐loss values in nitrogen after the displacement of fluoride by 4‐aminophenol, which yielded poly[4‐(4‐aminopheonxyphenyl)bis(4′‐phenyl)phosphine oxide]. Additionally, the char yield increased from 54 to 71% in air at 650 °C. The solubility of the parent polymer was improved after substitution with 3‐tert‐butylphenol, n‐nonylamine, and poly(ethylene glycol)monomethyl ether. All of these became soluble in chloroform, N,N‐dimethylacetamide, and dimethyl sulfoxide. Copolymers were synthesized with 2,5‐dichloro‐4′‐fluorobenzophenone to improve the solubility of f‐PAPO without the loss of thermal stability. These copolymers also underwent nucleophilic aromatic substitution to create an epoxy cure agent that was used with the DEN 431 resin. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 2277–2287, 2003     

Controlled sulfonation of poly(arylene ether sulfone)s and poly(arylene ether ketone)s with different molecular structures for polymer electrolyte membranes

Poly(arylene ether sulfone) copolymers derived from 9,9-bis(4-hydroxyphenyl)fluorene, bisphenol S and 4,4′-difluorodiphenylsulfone and poly(arylene ether ketone) copolymers derived from 4-phenoxybiphenyl, diphenyl ether and isophthaloyl chloride were prepared as precursor polymers for sulfonation reaction in which sulfonic groups are introduced quantitatively into specified positions. Sulfonation reaction for these two series of copolymers by concentrated sulfuric acid was successfully carried out to give sulfonated polymers with controlled positions and degree of sulfonation. Thermal stability, moisture absorption and proton conductivity for these two series of copolymers were measured and the results were compared to those of perfluorosulfonic acid polymers.     

Synthesis of novel phosphinic acid-containing polymers

Three arylene difluoride monomers containing phosphine oxide ( 1 ), phosphinic acid ( 2 ), or phosphinate ester ( 3 ) groups were prepared and polymerized with bisphenol A to give novel poly-(arylene ether)s ( 4 , 5 , and 6 ). The polymers obtained had moderate molecular weights (η_inh: 0.14–0.30 dL g⁻¹ in N-methylpyrrolidinone) and glass-transition temperatures (T_g: 102–200 °C), depending on the phosphine group in the main chain. Using bis(4-fluorophenyl)sulfone as a comonomer improved the polymerization to give copolymers with higher solution viscosities. The stoichiometric investigation revealed that 7 mol % excess of fluoride monomer gave the highest molecular weight copolymer 8 with η_inh of 0.78 dL g⁻¹, which had a T_g of 176 °C, a T of 432 °C, and formed a hard film by casting from solution. © 2001 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 39: 1854–1859, 2001     

Classification of homogeneous copolymers of propylene and 1‐octene based on comonomer content

The solid‐state structure and properties of homogeneous copolymers of propylene and 1‐octene were examined. Based on the combined observations from melting behavior, dynamic mechanical response, morphology with primarily atomic force microscopy, X‐ray diffraction, and tensile deformation, a classification scheme with four distinct categories is proposed. The homopolymer constitutes Type IV. It is characterized by large α‐positive spherulites with thick lamellae, good lamellar organization, and considerable secondary crystallization. Copolymers with up to 5 mol % octene, with at least 28 wt % crystallinity, are classified as Type III. Like the homopolymer, these copolymers crystallize as α‐positive spherulites, however, they have smaller spherulites and thinner lamellae. Both Type IV and Type III materials exhibit thermoplastic behavior characterized by yielding with formation of a sharp neck, cold drawing, strong strain hardening, and small recovery. Copolymers classified as Type II have between 5 and 10 mol % octene with crystallinity in the range of 15–28%. Type II materials have smaller impinging spherulites and thinner lamellae than Type III copolymers. Moreover, the spherulites are α‐negative, meaning that they exhibit very little crystallographic branching. These copolymers also contain predominately α‐phase crystallinity. The materials in this category have plastomeric behavior. They form a diffuse neck upon yielding and exhibit some recovery. Type I copolymers have more than 10 mol % octene and less than 15% crystallinity. They exhibit a granular texture with the granules often assembled into beaded strings that resemble poorly developed lamellae. Type I copolymers crystallize predominantly in the mesophase. Materials belonging to this class deform with a very diffuse neck and also exhibit some recovery. They are identified as elastoplastomers. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 4357–4370, 2004     

Phenylquinoxaline–Aryl ester block copolymers

Phenylquinoxaline–aryl ester block copolymers were synthesized using well-defined phenolic hydroxyl terminated oligomers via a monomers/oligomer approach. Phenylquinoxaline oligomers with molecular weights of 5600 and 12,900 g/mol were prepared from the condensation of 1,4-bis(phenylglyoxalyl)benzene and 3,3′-diaminobenzidine in the presence of 4-hydroxylbenzil. The oligomers were copolymerized with isophthaloyl chloride and bisphenol A in tetrachloroethane to afford the desired phenylquinoxaline–aryl ester block copolymers. Copolymers with polyester compositions ranging from 15–50 wt % were prepared by controlling the monomers/oligomer stoichiometry. The majority of the materials displayed single phase morphologies with T_gs intermediate to the T_gs for the poly (phenylquinoxaline) and polyester homopolymers. Plots of the reciprocal of the T_g of the copolymers versus composition agreed well with values predicted by the Fox equation. A multiphase morphology was obtained for the copolymer with the highest polyester block length (? 13,000 g/mol), which displayed a T_g at 190 and 300°C indicative of a glassy–glassy system. Significant improvement in the elongations were observed for the copolymers relative to the poly(phenylquinoxaline) homopolymer. The improved elongations were obtained with minimal sacrifice to the modulus. These materials represent the first example of poly(phenylquinoxaline) block copolymers from well-defined phenylquinoxaline oligomers.     

Multiblock copolymers of poly(2,5‐benzophenone) and disulfonated poly(arylene ether sulfone) for proton‐exchange membranes. I. Synthesis and characterization

Nanophase‐separated, hydrophilic–hydrophobic multiblock copolymers are promising proton‐exchange‐membrane materials because of their ability to form various morphological structures that enhance transport. A series of poly(2,5‐benzophenone)‐activated, telechelic aryl fluoride oligomers with different block molecular weights were successfully synthesized by the Ni(0)‐catalyzed coupling of 2,5‐dichlorobenzophenone and the end‐capping agent 4‐chloro‐4′‐fluorobenzophenone. These telechelic oligomers (hydrophobic) were then copolymerized with phenoxide‐terminated, disulfonated poly(arylene ether sulfone)s (hydrophilic) by nucleophilic, aromatic substitution to form hydrophilic–hydrophobic multiblock copolymers. High‐molecular‐weight multiblock copolymers with number‐average block lengths ranging from 3000 to 10,000 g/mol were successfully synthesized. Two separate glass‐transition temperatures were observed via differential scanning calorimetry in the transparent multiblock copolymer films when each block length was longer than 6000 g/mol. Tapping‐mode atomic force microscopy also showed clear nanophase separation between the hydrophilic and hydrophobic domains and the influence of the block length as it increased from 6000 to 10,000 g/mol. Transparent and creasable films were solvent‐cast and exhibited moderate proton conductivity and low water uptake. These copolymers are promising candidates for high‐temperature proton‐exchange membranes in fuel cells, which will be reported separately in part II of this series. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 284–294, 2007     

Synthesis of ABA‐triblock and star‐diblock copolymers with poly(2‐adamantyl vinyl ether) and poly(n‐butyl vinyl ether) segments: New thermoplastic elastomers composed solely of poly(vinyl ether) backbones

ABA‐type triblock copolymers and AB‐type star diblock copolymers with poly(2‐adamantyl vinyl ether) [poly(2‐AdVE)] hard outer segments and poly(n‐butyl vinyl ether) [poly(NBVE)] soft inner segments were synthesized by sequential living cationic copolymerization. Although both the two polymer segments were composed solely of poly(vinyl ether) backbones and hydrocarbon side chains, they were segregated into microphase‐separated structure, so that the block copolymers formed thermoplastic elastomers. Both the ABA‐type triblock copolymers and the AB‐type star diblock copolymers exhibited rubber elasticity over wide temperature range. For example, the ABA‐type triblock copolymers showed rubber elasticity from about ?53 °C to about 165 °C and the AB‐type star diblock copolymer did from about ?47 °C to 183 °C with a similar composition of poly(2‐AdVE) and poly(NBVE) segments in the dynamic mechanical analysis. The AB‐type star diblock copolymers exhibited higher tensile strength and elongation at break than the ABA‐type triblock copolymers. The thermal decomposition temperatures of both the block copolymers were as high as 321–331 °C, indicating their high thermal stability. © 2013 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Synthesis and characterization of new semifluorinated linear and hyperbranched poly(arylene ether phosphine oxide)s through B2 + A2 and AB2 approaches

A new phosphorus containing trifluoromethyl-activated bisfluoro B₂ monomer has been synthesized successfully by coupling reaction of 4-methoxyphenylphosphonic dichloride and the Grignard salt of 5-bromo-2-fluorobenzotrifluoride. This monomer was converted to linear poly(arylene ether phosphine oxide)s by nucleophilic displacement of the fluorine atom on the benzene ring with several diphenols. The B₂ monomer was further demethylated to form an AB₂ monomer which on self condensation yielded hyperbranched poly(arylene ether phosphine oxide) with identical phosphorous containing moiety. The products obtained exhibit weight-average molecular weights as high as 600,000 g mol⁻¹ in SEC. These linear and hyperbranched poly(arylene ether phosphine oxide)s showed thermal stability as high as 516 °C for 10% weight loss in TGA in nitrogen and showed glass transition temperatures up to 253 °C in DSC. All the polymers were soluble in a wide range of organic solvents, e.g., CHCl₃, THF, NMP and DMF, however, the hb sample showed a significant lower solution viscosity compared to linear samples of similar molar mass. Transparent thin films of linear poly(arylene ether phosphine oxide)s casted from dichloromethane exhibited tensile strengths up to 50 MPa, a modulus of elasticity up to 0.95 GPa and elongation at break up to 36% depending on their exact repeating unit structures. No free standing films could be prepared from the hb analogue due to the missing entanglements, but stable thin polymer films on silicon wafers with high hydrophobicity were formed which showed water contact angles as high as 91°.     

Hydrolytically stable thermoplastic and thermosetting poly(arylene phosphine oxide) material systems

Several thermoplastic and thermosetting polymeric materials containing the phenyl phosphine oxide group were prepared and characterized by physical methods. High molecular weight poly(arylene ether)s and polyimides containing the hydrolytically stable bulky phosphine oxide unit were synthesized and found to be soluble materials with moderately high glass transition temperatures. The phenyl phosphine oxide moiety was further incorporated into epoxy and bismaleimide type crosslinked systems. Phosphorus promoted char formation in air was displayed by both the linear and crosslinked macromolecules, leading to improved self-extinguishability relative to the non-phosphorus containing analogous polymeric systems.     

Synthesis and properties of multiblock copoly(arylene ether)s containing superacid groups for fuel cell membranes

A series of block copoly(arylene ether)s containing pendant superacid groups were synthesized, and their properties were investigated for fuel cell applications. Two series of telechelic oligomers, iodo‐substituted oligo(arylene ether ketone)s and oligo(arylene ether sulfone)s, were synthesized. The degree of oligomerization and the end groups were controlled by changing the feed ratio of the monomers. The nucleophilic substitution polymerization of the two oligomers provided iodo‐substituted precursor block copolymers. The iodo groups were converted to perfluorosulfonic acid groups via the Ullmann coupling reaction. The high degree of perfluorosulfonation (up to 83%) was achieved by optimizing the reaction conditions. Tough and bendable membranes were prepared by solution casting. The ionomer membranes exhibited characteristic hydrophilic/hydrophobic phase separation with large hydrophilic clusters (ca. 10 nm), which were different from that of our previous random copolymers with similar molecular structure. The block copolymer structure was found to be effective in improving the proton‐conducting behavior of the superacid‐modified poly(arylene ether) ionomer membranes without increasing the ion exchange capacity (IEC). The highest proton conductivity was 0.13 S/cm at 80 °C, 90% relative humidity, for the block copolymer ionomer membrane with IEC = 1.29 mequiv/g. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011     

Biodegradable/biocompatible ABC triblock copolymer bearing hydroxyl groups in the middle block

New biodegradable/biocompatible ABC block copolymers, poly(ethylene oxide)‐b‐poly(glycidol)‐b‐poly(L ,L ‐lactide) (PEO‐PGly‐PLLA), were synthesized. First, PEO‐b‐poly(1‐ethoxyethylglycidol)‐b‐PLLA was synthesized by a successive anionic ring‐opening copolymerization of ethylene oxide, 1‐ethoxyethylglycidyl ether, and L ,L ‐lactide initiated with potassium 2‐methoxyethanolate. In the second step, the 1‐ethoxyethyl blocking groups of 1‐ethoxyethylglycidyl ether were removed at weakly acidic conditions leaving other blocks intact. The resulting copolymers were composed of hydrophilic and hydrophobic segments joined by short polyglycidol blocks with one hydroxyl group in each monomeric unit. These hydroxyl groups may be used for further copolymer transformations. The PEO‐PGly‐PLLA copolymers with a molecular weight of PLLA blocks below 5000 were water‐soluble. Above the critical micellar concentration (ranging from 0.05 to1.0 g/L, depending on the composition of copolymer), copolymers formed macromolecular micelles with a hydrophobic PLLA core and hydrophilic PEO shell. The diameters of the micelles were about 25 nm. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3750–3760, 2003     

Compatibilizing effect of a graft copolymer on bacterial poly(3‐hydroxybutyrate)/poly(methyl methacrylate) blends

Blends of isotactic (natural) poly(3‐hydroxybutyrate) (PHB) and poly(methyl methacrylate) (PMMA) are partially miscible, and PHB in excess of 20 wt % segregates as a partially crystalline pure phase. Copolymers containing atactic PHB chains grafted onto a PMMA backbone are used to compatibilize phase‐separated PHB/PMMA blends. Two poly(methyl methacrylate‐g‐hydroxybutyrate) [P(MMA‐g‐HB)] copolymers with different grafting densities and the same length of the grafted chain have been investigated. The copolymer with higher grafting density, containing 67 mol % hydroxybutyrate units, has a beneficial effect on the mechanical properties of PHB/PMMA blends with 30–50% PHB content, which show a remarkable increase in ductility. The main effect of copolymer addition is the inhibition of PHB crystallization. No compatibilizing effect on PHB/PMMA blends with PHB contents higher than 50% is observed with various amounts of P(MMA‐g‐HB) copolymer. In these blends, the graft copolymer is not able to prevent PHB crystallization, and the ternary PHB/PMMA/P(MMA‐g‐HB) blends remain crystalline and brittle. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1390–1399, 2002     

Synthesis and characterization of sulfonated copolyethersulfones

The present article deals with the synthesis and characterization of some sulfonated copolyethersulfones. The synthetic approach differs from the post sulfonation approach traditionally reported in the literature. The synthetic procedure is based on the use of sulfonated monomers which are then reacted with previously synthesized telechelic hydoxy‐ended poly (ether sulpnone)s. Combining the MALDI‐TOF MS and ¹H NMR analyses, with SEC‐Viscometry and TGA measurements, we demonstrate a powerful tool for characterizing the chemical composition, end chains, degree of sulfonation (DS) and molecular mass distribution (MMD) of disulfonated poly(arylene ether‐sulfone) copolymers. The characterization techniques allowed to determine the exact nature of the copolymers synthesized and to reveal some interesting features about the reaction. DMA data show that the glass transition temperature of sulfonated copolymers with similar DS increase as raise their MMD. Copolymers with a DS of 10–11 mol % reach a T_g of 244–246 °C. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3010–3023, 2010     

Phase separation in semicrystalline blends of poly(phenylene sulfide) and poly(ethylene terephthalate). II. Effect of poly(phenylene sulfide) homopolymer solubilization of PPS‐graft‐PET copolymer on morphology and crystallization behavior

The morphology and crystallization behavior of poly(phenylene sulfide) (PPS) and poly(ethylene terephthalate) (PET) blends compatibilized with graft copolymers were investigated. PPS‐blend‐PET compositions were prepared in which the viscosity of the PPS phase was varied to assess the morphological implications. The dispersed‐phase particle size was influenced by the combined effects of the ratio of dispersed‐phase viscosity to continuous‐phase viscosity and reduced interfacial tension due to the addition of PPS‐graft‐PET copolymers to the blends. In the absence of graft copolymer, the finest dispersion of PET in a continuous phase of PPS was achieved when the viscosity ratio between blend components was nearly equal. As expected, PET particle sizes increased as the viscosity ratio diverged from unity. When graft copolymers were added to the blends, fine dispersions of PET were achieved despite large differences in the viscosities of PPS and PET homopolymers. The interfacial activity of the PPS‐graft‐PET copolymer appeared to be related to the molecular weight ratio of the PPS homopolymer to the PPS segment of the graft copolymer (M_H/M_A). With increasing solubilization of the PPS graft copolymer segment by the PPS homopolymer, the particle size of the PET dispersed phase decreased. In crystallization studies, the presence of the PPS phase increased the crystallization temperature of PET. The magnitude of the increase in the PET crystallization temperature coincided with the viscosity ratio and extent of the PPS homopolymer solubilization in the graft copolymer. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 599–610, 2000