Electrospun fiber mats of poly(3‐hydroxybutyrate), poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate), and their blends

Electrospinning of poly(3‐hydroxybutyrate) (PHB), poly(3‐hydroxybutyrate‐co‐3‐hydroxyvalerate) (PHBV), and their blends was first carried out in chloroform at 50 °C on a stationary collector. The average diameter of the as‐spun fiber from PHB and PHBV solutions decreased with increasing collection distance and increased with increasing solution concentration and applied electrical potential. In all of the spinning conditions investigated, the average diameter of the as‐spun pure fibers ranged between 1.6 and 8.8 μm. Electrospinning of PHB, PHBV, and their blends was carried out further at a fixed solution concentration of 14% w/v on a homemade rotating cylindrical collector. Well‐aligned, cross‐sectionally round fibers without beads were obtained. The average diameter of the as‐spun pure and blend fibers ranged between 2.3 and 4.0 μm. The as‐spun fiber mats appeared to be more hydrophobic than the corresponding films and much improvement in the tensile strength and the elongation at break was observed for the blend fiber mats over those of the pure fiber ones. Lastly, indirect cytotoxicity evaluation of the as‐spun pure and blend fiber mats with mouse fibroblasts (L929) indicated that these mats posed no threat to the cells. © 2006 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 2923–2933, 2006     

Structure development and physical properties achieved in the drawing and/or annealing of PEN fibers

As‐spun poly(ethylene‐2,6‐naphthalate) (PEN) fibers (i.e., precursors) prepared from high molecular weight polymer were drawn and/or annealed under various conditions. Structure and property variations taking place during the treatment process were followed via wide‐angle X‐ray scattering (WAXS), small‐angle X‐ray scattering, differential scanning calorimetry (DSC), and mechanical testing. Both the WAXS and DSC measurements of the cold‐drawn samples stretched from a low‐speed‐spun amorphous fiber indicate that strain‐induced crystallization can occur at a temperature below the glass‐transition temperature and that the resultant crystal is in the α‐form modification. In contrast, when the same precursor was subjected to constrained annealing, its amorphous characteristics remained unchanged even though the annealing was performed at 200 °C. These results may imply that the application of stretching stress is more important than elevated temperatures in producing α‐form crystallization. The crystalline structure of the hot‐drawn samples depends significantly on the morphology of the precursor fibers. When the precursor was wound at a very low speed and in a predominantly amorphous state, hot drawing induced the formation of crystals that were apparently pure α‐form modification. For the β‐form crystallized precursors wound at higher speeds, a partial crystalline transition from the β form to the α form was observed during the hot drawing. In contrast with the mechanical properties of the as‐spun fibers, those of the hot‐drawn products are not improved remarkably because the draw ratio is extremely limited for most as‐spun fibers in which an oriented crystalline structure has already formed. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1424–1435, 2000     

Structure and mechanical behavior of nylon‐6 fibers filled with organic and mineral nanoparticles. I. Microstructure of spun and drawn fibers

The crystalline structure and fibrillar texture of nylon‐6 fibers filled with nanosized particles were investigated using wide‐angle and small‐angle X‐ray scattering. As‐spun fibers filled with organic nanoparticles consisting of aromatic polyamide‐like hyperbranched molecules with amine‐terminating groups exhibited strong modification of both the molecular orientation and the crystalline structure compared with that of unfilled spun fibers. Montmorillonite‐filled fibers mainly exhibited orientation improvement. The differences are discussed in terms of the rheological and nucleating effects during spinning. Drawing at 140 °C involves structural changes that resulted in the three kinds of fibers having a similar crystalline form and molecular orientation. In parallel, after significant strain‐induced changes, the microfibrillar texture of the various fibers displayed subtle differences at the ultimate stage of drawing. The changes in the fibril long period and fibril radius as a function of draw ratio are discussed in terms of the two sequential deformation processes of microfibril stretching and microfibril slipping. The occurrence of interfibrillar strain‐induced cavitation is discussed in relation to the nature of the interactions between the filler and the nylon‐6 matrix. And, finally, the mechanical properties are discussed in relation to the filler–matrix interaction. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3876–3892, 2004     

Microstructural investigation of high‐speed melt‐spun nylon 6 fibers produced with variable spinning speeds

The structural details of high‐speed melt‐spun nylon 6 fibers at spinning speeds ranging from 4500 to 6100 m/min were investigated by solid‐state proton nuclear magnetic resonance (¹H NMR) spectroscopy, density and birefringence measurements, differential scanning calorimetry (DSC), and X‐ray diffraction (XRD). The analyses of the proton spin‐lattice relaxation times in the rotating frame and correlation times confirmed the existence of three different phases, the immobile crystalline, intermediate rigid amorphous, and mobile amorphous regions, in the fiber sample. At spinning speeds lower than 5200 m/min, the portion of the crystalline phase increased at the expense of the rigid amorphous region and then reached a plateau afterward, from which the mobile amorphous portion increased. Combined analyses of density and birefringence measurements, DSC, and XRD in conjunction with NMR results indicated that the formation of the γ crystal became predominant compared to that of the α crystal. The orientation factor of the crystalline phase increased slightly with increasing spinning speed, whereas the amorphous orientation factor decreased because of the increase of the purely amorphous region. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1285–1293, 2000     

Melt spinning and laser‐heated drawing of a new semiaromatic polyamide,PA9‐T fiber

Fibers of PA9‐T, a new semiaromatic polyamide containing a long aliphatic chain, were prepared by melt spinning. As‐spun fibers were subsequently drawn with a CO₂ laser‐heated drawing system at different draw ratios and various drawing velocities. On‐line observations of drawing points deciphered two drawing states; namely, flow drawing and neck drawing, over the entire range of drawing. Drawing stress revealed that flow drawing is induced by slight drawing stress under a low draw ratio up to 3, and neck drawing is induced by relatively high drawing stress under a higher draw ratio. The effect of drawing stress and drawing velocity on the development of the structure and properties has been characterized through analysis of birefringence, density, WAXD patterns, and tensile, thermal, and dynamic viscoelastic properties. For the neck‐drawn fibers, almost proportional enhancements of crystallinity and molecular orientation with drawing stress were observed. The flow‐drawn fibers have an essentially amorphous structure, and birefringence and density do not always have a linear relation with properties. The fibers drawn at high drawing speed exhibit improved fiber structure and superior mechanical properties. The maximum tensile strength and Young's modulus of PA9‐T drawn fibers were found to be 652 MPa and 5.3 GPa, respectively. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 433–444, 2004     

Structural development of ultra‐high strength polyethylene fibers: Transformation from kebabs to shishs through hot‐drawing process of gel‐spun fibers

Structural development of ultra‐high strength polyethylene fibers via hot‐drawing processes of as‐spun gel fibers was investigated by means of transmission electron microscopy. It is found that the shish‐kebabs developed in both the as‐spun and drawn fibers can be transformed continuously into the micro‐fibril structure composed mostly of the shish structure through the hot‐drawing process. The structure transformation involves a drastic decrease in diameter of the kebab plus the shish but almost no change in the shish diameter. This result suggests that the chains in the kebabs are incorporated into the shishs and consumed to extend the longitudinal dimension of the shishs during the drawing process. The proposed new deformation model well explains the relationship between the fiber morphology and their mechanical properties: the tensile strength and modulus of the fibers can be determined by the number of the shish in the fiber and the macroscopic diameter of the fiber, which are apriori determined at the spinning process. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 1861–1872, 2010     

Melt spinning of propylene carbonate‐plasticized poly(acrylonitrile)‐co‐poly(methyl acrylate)

The primary use of poly(acrylonitrile) (PAN) fibers, commonly referred to as acrylic fibers, is in textile applications like clothing, furniture, carpets, and awnings. All commercially available PAN fibers are processed by solution spinning; however, alternative, more cost‐effective processes like melt spinning are still highly desired. Here, the melt spinning of PAN‐co‐poly(methyl acrylate) (PMA) plasticized with propylene carbonate (PC) at 175°C is reported. The use of methyl acrylate (MA) as comonomer and PC as an external plasticizer renders the approach a combination of internal and external plasticization. Various mixtures of PAN and PC used in this work were examined by rheology, subjected to melt spinning, followed by discontinuous and continuous washing, respectively. The best fibers were derived from a PAN‐co‐PMA copolymer containing 8.1 mol‐% of MA having a number‐average molecular weight M _n of 34 000 g/mol, spun in the presence of 22.5 wt.‐% of PC. The resulting fibers were analyzed by scanning electron microscopy and wide‐angle X‐ray scattering (WAXS), and were subjected to mechanical testing.     

Synthesis and characterization of block poly(ester‐ether‐urethane)s from bacterial poly(3‐hydroxybutyrate) oligomers

Telechelic hydroxylated poly(3‐hydroxybutyrate) (PHB‐diol) oligomers have been successfully synthesized in 90–95% yield from high molar mass PHB by tin‐catalyzed alcoholysis with different diols (mainly 1,4‐butanediol) in diglyme. The PHB‐diol oligomers structure was studied by nuclear magnetic resonance, Fourier transformed infrared spectroscopy MALDI‐ToF MS, and size exclusion chromatography, whereas their crystalline structures, thermal properties and thermal stability were analyzed by wide angle X‐ray scattering, DSC, and thermogravimetric analyses. The kinetic of the alcoholysis was studied and the influence of (i) the catalyst amount, (ii) the diol amount, (iii) the reaction temperature, and (iv) the diol chain length on the molar mass was discussed. The influence of the PHB‐diol molar mass on the thermal stability, the thermal properties and optical properties was investigated. Then, tin‐catalyzed poly(ester‐ether‐urethane)s (PEEU) of M_n = 15,000–20,000 g/mol were synthesized in 1,2‐dichloroethane from PHB‐diol oligomers (P_ester) with modified 4,4'‐MDI and different polyether‐diols (P_ether) (PEG‐2000, PEG‐4000, and PPG‐PEG‐PPG). The influence of the PHB‐diol chain length, the P_ether/P_ester ratio, the polyether segment nature and the PEG chain length on the thermal properties and crystalline structures of PEEUs was particularly discussed. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2017 , 55, 1949–1961     

Correlation between local mobility and mechanical properties of high‐speed melt‐spun nylon‐6 fibers

This article establishes the processing–microstructure–motion–property relationship of high‐speed melt‐spun nylon‐6 fibers. From solid‐state ¹H NMR T_1ρ (spin–lattice relaxation time in the rotating frame) relaxation studies, all nylon‐6 fibers spun at 4500–6100 m/min showed three‐component exponential decay with the time constants T_1ρ,I, T_1ρ,II, and T_1ρ,III, indicating that there existed three different motional phases. These phases were assigned to immobile crystalline, intermediate rigid amorphous, and mobile amorphous regions. The determination of the correlation time (τ_c) of the respective phases provided information about the local molecular mobility of each phase with respect to the spinning speed. As the spinning speed increased, τ_c of the crystalline region increased (4500–5200 m/min) and then reached a plateau. However, τ_c for the rigid amorphous region increased from 5200 m/min onward, indicating that the rigid amorphous chains were more oriented and constrained in the spinning speed range of 5500–6100 m/min. The drastic increase of the maximum thermal stress for all fibers from 5500 to 6100 m/min was coincident with the τ_c characteristics of the rigid amorphous region. The significant increase in tenacity and Young's modulus and the large decrease in elongation at break at 5500–6100 m/min were also in good agreement with the local molecular motion of the intermediate rigid amorphous phase in the nylon‐6 fibers. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 993–1000, 2001     

Correlation between the tensile properties and network draw ratio of CO2‐laser‐heated drawn poly(ethylene terephthalate) fibers

Low‐orientation and amorphous poly(ethylene terephthalate) fibers were drawn continuously with heating by carbon dioxide (CO₂) laser radiation. The tensile properties were examined in terms of the birefringence and network draw ratio, which was estimated from the strain shift of true stress–strain curves. Two drawing forms, neck drawing with a draw efficiency (the ratio of the network draw ratio to the actual draw ratio) of about unity and flow drawing with a draw efficiency of about zero, were found to be stable in the continuous drawing process. Meanwhile, any draw‐efficiency value between zero and unity could be obtained in the batch‐drawing process. The object whose orientation was estimated by the network draw ratio differed from that estimated by birefringence. Two linear relationships were found, between the network draw ratio and tensile strength and between the birefringence and initial modulus. The true stress at breaking increased with the network draw ratio of the CO₂‐laser‐heated drawn fibers, and when the draw ratio exceeded 5.0, it became higher than that for batch‐drawn fibers. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2322–2331, 2003     

Effects of spinning conditions on the mechanical properties of ultrahigh‐molecular‐weight polyethylene fibers

We investigated the tensile strength and modulus of ultrahigh‐strength polyethylene (UHSPE) fibers obtained by using the special two‐step‐drawing process of as‐spun fiber (ASFs) which were prepared by the so‐called gel‐spinning method. We have found that the higher the ASF's spinning speed is, the higher the attainable tensile strength σ_f and modulus E are. For all the fibers drawn from ASFs with various spinning speed except for 120 m/min, we have found a master curve for the inverse of σ_f which is plotted as a function of T^1/4E^?1/2, where T is the linear density of the drawn fibers, in consistent with the Griffith theory: a thicker fiber obtained with a lower spinning speed exhibits lower strength, although all the AFSs possess the same value of E. This also suggests that a thicker fiber contains more defects which would lead to the Griffith‐type crack propagation breakage. Moreover, from morphological observation of ASFs under transmission electron microscopy, the ASF obtained at a relatively low spinning speed possesses a heterogeneous cross‐sectional morphology, whereas that obtained at relatively high spinning speed possesses a relatively homogenous morphology. We propose that this morphological evidence may account for the experimental findings of the behavior of the mechanical properties described above. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 2639–2652, 2005     

Effect of stereosequences on crystallinity and properties of zone‐drawn poly(vinyl alcohol) microfibrils

To effectively orient the molecular chains of novel syndiotactic poly(vinyl alcohol) (PVA) microfibrillar fiber (PVA fibril), a high‐temperature zone‐drawing method was adopted. The PVA fibrils were directly prepared from the saponification and in situ fibrillation without a spinning procedure. The maximum draw ratio of the PVA fibril increased with a decrease in the syndiotactic diad (r‐diad) content, indicating that the deformability of PVA molecules was lowered in higher syndiotactic PVA. Degree of crystal orientations up to 0.990 were achieved by stretching the PVA fibril with the r‐diad content of 65.1% and the original degree of crystal orientation of 0.902 at 250 °C close to its crystal melting temperature (T_m). When the same draw ratio was applied to the fibrils, a higher crystal orientation was achieved for the fibrils having higher syndiotacticity. Wide‐angle X‐ray data show that the longitudinal crystal sizes of drawn PVA fibrils were larger in higher syndiotacticities. The degree of crystal orientation, crystallinity, T_m, longitudinal crystal size, and tensile strength of the maximum drawn PVA fibril with a r‐diad content of 65.1% were 0.99, 0.97, 279 °C, 187 Å, and 4.66 N/tex, respectively. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 1263–1271, 2001     

Melt spinning of poly(3-hydroxybutyrate) fibers for tissue engineering using alpha-cyclodextrin/polymer inclusion complexes as the nucleation agent

This paper reports on an attempt to use CD and CD/PHB ICs as nucleation agents for PHB in a high-speed melt spinning process. At first rheological and thermal properties of the nucleated melts are determined in order to assess the influence of the nucleating agents. Then spinning tests are carried out. Thermal and textile properties of the spun PHB fibers are also determined. An estimation of the improvement of inhibition of the secondary crystallization from use of the described blood compatible nucleating agents is given.     

Surface modification of ultrahigh‐molecular‐weight polyethylene fibers

To prevent the loss of fiber strength, ultrahigh‐molecular‐weight polyethylene (UHMWPE) fibers were treated with an ultraviolet radiation technique combined with a corona‐discharge treatment. The physical and chemical changes in the fiber surface were examined with scanning electron microscopy and Fourier transform infrared/attenuated total reflectance. The gel contents of the fibers were measured by a standard device. The mechanical properties of the treated fibers and the interfacial adhesion properties of UHMWPE‐fiber‐reinforced vinyl ester resin composites were investigated with tensile testing. After 20 min or so of ultraviolet radiation based on 6‐kW corona treatment, the T‐peel strength of the treated UHMWPE‐fiber composite was one to two times greater than that of the as‐received UHMWPE‐fiber composite, whereas the tensile strength of the treated UHMWPE fibers was still up to 3.5 GPa. The integrated mechanical properties of the treated UHMWPE fibers were also optimum. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 463–472, 2004     

High‐performance poly(ethylene‐2,6‐naphthalate) fiber prepared by high‐tension annealing

A high‐tension annealing (HTA) method has been applied to zone‐annealed poly(ethylene‐2,6‐naphthalate) (PEN) fibers in order to further improve their mechanical properties. The HTA treatment was carried out under an applied tension of 428 MPa at a treating temperature of 175 °C. The applied tension was close to the tensile strength at 175 °C. The resulting HTA fiber had a birefringence of 0.492 and degree of crystallinity of 57%. Wide‐angle X‐ray diffraction (WAXD) photographs of the HTA fibers showed three reflections (010, 100, and 1 10) attributed to an α form crystal, but no (020) reflection attributed to a β form was observed in the equator. The tensile modulus and tensile strength increased with processing, and the HTA fiber had a maximum modulus of 33 GPa, a tensile strength of 1.1 GPa, and a storage modulus of 33 GPa at 25 °C. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 61–67, 2000     

Thermosensitive permeation from side‐chain crystalline ionomers

Poly(stearyl methacrylate‐co‐methacrylic acid) (SMA) and its sodium ionomer (SMI) were synthesized and the permeability of the model drug through the SMA and SMI films was measured. The side‐chain crystalline structure for the dried and hydrated SMA, SMI was investigated using DSC and WAXS. The side‐chain crystalline structure of the hydrated SMI was much more stable than that of the hydrated SMA at room temperature. The temperature‐sensitive phase transition of the side‐chain crystalline structure for the hydrated SMI was also studied by the temperature variable WAXS experiment. The temperature‐sensitive permeation of the hydrophilic model drug through SMI was observed around 20 °C, whereas the drug permeation through SMA was almost constant within the temperature range studied. The change of drug permeability through the SMA and SMI films with temperature seems to be associated with the side‐chain crystalline structure of the polymer. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 823–830, 2000     

Poly[(R)‐3‐hydroxybutyrate)]/poly(styrene) blends compatibilized with the relevant block copolymer

A novel triblock copolymer PS–PHB–PS based on the microbial polyester Poly[(R)‐3‐hydroxybutyrate)] (PHB) and poly(styrene) (PS) was prepared to be used as compatibilizer for the corresponding PHB/PS blends. It was prepared in a three‐step procedure consisting of (i) transesterification reaction between ethylene glycol and a high‐molecular‐weight PHB, (ii) synthesis of bromo‐terminated PHB macroinitiator, and (iii) atom transfer radical polymerization polymerization of styrene initiated by the PHB‐based macroinitiator. Fourier transform infrared, gel permeation chromatography, ¹H‐, and ¹³C‐NMR spectroscopies were used to determine the molecular structure and/or end‐group functionalities at each step of the procedure. Although thermogravimetric analysis showed that the block copolymer underwent a stepwise thermal degradation and had better thermal stability than their respective homopolymers, differential scanning calorimetry displayed that the PHB block in the copolymer could not crystallize, and thus generating a total amorphous structure. Atomic force microscopy images indicated that the block copolymer was phase segregated in a well‐defined morphological structure with nanodomain size of ～40 nm. Contact angle measurements proved that the wettability properties of the block copolymer were in between those of the PHB and PS homopolymers. Blends analyzed for their morphology and thermal properties showed good miscibility and had well‐defined morphological features. Polymer blends exhibited lower crystallinity and decreased stiffness which was proportional to the amount of compatibilizer content in the blends. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Investigation by combined solid‐state NMR and SAXS methods of the morphology and domain size in polystyrene‐b‐polyethylene oxide‐b‐polystyrene triblock copolymers

The microphase structure of a series of polystyrene‐b‐polyethylene oxide‐b‐polystyrene (SEOS) triblock copolymers with different compositions and molecular weights has been studied by solid‐state NMR, DSC, wide and small angle X‐ray scattering (WAXS and SAXS). WAXS and DSC measurements were used to detect the presence of crystalline domains of polyethylene‐oxide (PEO) blocks at room temperature as a function of the copolymer chemical composition. Furthermore, DSC experiments allowed the determination of the melting temperatures of the crystalline part of the PEO blocks. SAXS measurements, performed above and below the melting temperature of the PEO blocks, revealed the formation of periodic structures, but the absence or the weakness of high order reflections peaks did not allow a clear assessment of the morphological structure of the copolymers. This information was inferred by combining the results obtained by SAXS and ¹H NMR spin diffusion experiments, which also provided an estimation of the size of the dispersed phases of the nanostructured copolymers. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 48: 55–64, 2010     

Effect of treatment on the thermal conductivity and thermal diffusivity of oil‐palm‐fiber‐reinforced phenolformaldehyde composites

The thermal conductivity and thermal diffusivity of oil‐palm‐fiber‐reinforced untreated (Sample 1) and differently treated composites were measured with the transient plane source technique at room temperature and under normal pressure. All the composites were 40% oil‐palm fiber by weight. The fibers were treated with alkali (Composite 2), silane (Composite 3), and acetic acid (Composite 4) and reinforced in a phenolformaldehyde matrix. The thermal conductivity and thermal diffusivity of the composites increased after treatment to different extents. The thermal conductivity of the treated fibers as well as of the untreated fibers was calculated theoretically. The model results show that the thermal conductivity of the untreated fiber was smaller than the thermal conductivity of the treated fibers. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 916–921, 2000     

Influence of the draw ratio on the tensile and fracture behavior of NMMO regenerated silk fibers

The tensile properties and fracture surfaces of N‐methylmorpholine‐N‐oxide (NMMO) regenerated silk fibroin fibers produced with a range of draw ratios has been characterized and related to their microstructure with data obtained from Raman spectroscopy and birefringence measurements. The spinning process allows control of two different draw ratios, coagulation, and postspinning, and it has been found that the microstructure and the properties of the fibers can be modified by the proper combination of both draw ratios. NMMO regenerated silk fibroin fibers subjected to postspinning drawing yield tensile properties comparable to other regenerated fibers and strain at breaking comparable to natural Bombyx mori silk fibers. Tensile strength; however, is still significantly lower than that of natural fibers. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 2568–2579, 2007