Electrochemical instabilities due to pitting corrosion of iron

Electrochemical instabilities induced by chlorides and bromides due to pitting corrosion of iron in sulfuric acid solutions are investigated. Analysis of the electrochemical instabilities as a function of the applied potential and the nature and concentration of the aggressive chemical species shows that the system exhibits a transition from aperiodic bursting of large-amplitude to small-amplitude chaotic oscillations at a critical potential (bifurcation potential, E _bif). The E _bif is determined by the halide concentration inside the pits and coincides with the repassivation potential defined in corrosion studies to explain pit repassivation due to changes in pit chemistry. Surface observations show that, at E < E _bif, an active-passive state dissolution (etching) occurs, while at E > E _bif, a polishing state dissolution is reached. Spatial interactions between early initiated pits and the adjacent electrode surface, oxide film alteration, aggressive species accumulation around active pits, and formation of ferrous salt layers in front of the Fe electrode are all considered to be associated with electrochemical instabilities emerging during pitting corrosion of iron under different dissolution states. Published in Russian in Elektrokhimiya, 2006, Vol. 42, No. 5, pp. 535–550. The text was submitted by the authors in English.     

Development of pitting corrosion of stainless steel 403 in sodium chloride solutions

Pitting corrosion of stainless steel 403 in the NaCl solutions is studied. It is shown that the experimental results obtained under the potentiostatic conditions do not provide sufficient information on the behavior of steel under the conditions of free corrosion. The corrosion experiments take long time, their results exhibit poor reproducibility; however, they are necessary for obtaining reliable data on the corrosion behavior of steel. The development of corrosion process is reflected in the variation of corrosion potential with time. The effect of concentration and temperature of NaCl solutions on the development of pitting corrosion is studied. The peculiarities of the distribution of pits over the test specimen surface are revealed. In 1 M NaCl solution at 20°C, few pits arise. Some of them repassivate; some pits grow, initially, in diameter and depth and, then, almost only in depth. The examples of through pit formation on the specimens 4 mm thick are presented.     

The effect of electrode rotation on pitting passivity breakdown of metal in sodium chloride solution

The effect of electrode rotation on the initiation and development of pitting passivity breakdown of two steels and nickel in the chloride solutions is studied. The effect of rotation is most pronounced for the development of pitting on steels in the neutral unbuffered NaCl solution. The electrode rotation has almost no effect on the pitting development in the nickel/NaCl + NaOH solution sistem. The discussion of experimental results is presented.     

The inhibition mechanism of pitting corrosion of pure aluminum by nitrate and sulfate ions in neutral chloride solution

The inhibition mechanism of pitting corrosion of natural oxide film-covered pure aluminum by NO⁻ ₃ and SO²⁻ ₄ ions has been examined in 0.1 M NaCl solution using potentiodynamic polarization experiments, a.c. impedance spectroscopy, Auger electron spectroscopy and a combination of the potentiostatic current transient method and optical microscopy. It was found that NO⁻ ₃ ions can be incorporated into the natural oxide film on pure aluminum at open-circuit potential, but the incorporation of SO²⁻ ₄ ions into the film hardly occurs. The incorporation of NO⁻ ₃ ions lowered the pitting susceptibility of pure aluminum in 0.1 M NaCl solution. Based upon the experimental results, it is suggested that the pitting corrosion inhibition mechanism by anions can be classified into two different groups: inhibition by competitive adsorption of anions (SO²⁻ ₄) with Cl⁻ ions and inhibition by the incorporation of anions (NO⁻ ₃) into the film rather than competitive adsorption. Both cases may impede the incorporation of Cl⁻ ions into the film, thus inhibiting pitting corrosion of natural oxide film-covered pure aluminum in chloride solutions. Received: 16 October 1998 / Accepted: 6 January 1999     

Corrosion and corrosion inhibition characteristics of bulk nanocrystalline ingot iron in sulphuric acid

The corrosion and corrosion inhibition of bulk nanocrystalline ingot iron (BNII) fabricated from conventional polycrystalline ingot iron (CPII) by severe rolling was studied in 0.5 M H₂SO₄ solution using electrochemical impedance spectroscopy and potentiodynamic polarization techniques. The results indicate that BNII was more susceptible to corrosion in the acidic environment essentially because of an increase in the kinetics of the anodic reaction. An amino acid cysteine (cys) was employed as a corrosion inhibitor at concentrations of 0.001 and 0.005 M. Tests in inhibited solutions revealed that cys reduced the corrosion rates of both metal specimens by different mechanisms. For CPII cys inhibited the cathodic reaction but had a stimulating effect on the anodic process at low concentration and a trivial effect at higher concentration. For BNII, cys inhibited both the cathodic and the anodic reactions, although the former effect was more pronounced. Iodide ions improved the inhibitive effect of cys without altering the inhibition mechanism.     

Anodisation of copper in thiourea- and formamidine disulphide-containing acid solution.: Part I. Identification of products and reaction pathway

The anodic behaviour of copper in aqueous 0.5 M sulphuric acid containing different amounts of dissolved thiourea or formamidine disulphide was investigated at 298 K, combining data from electrochemical polarisation, chemical analysis, UV–vis spectroscopy, XPS and EDAX analysis, and structural information on copper–thiourea complexes. The main reactions depend on the applied potential and initial thiourea concentration. In the potential range −0.30≤E≤0.075 V (versus SCE), the electro-oxidation of thiourea to formamidine disulphide, the formation of Cu(I)–thiourea soluble complexes, and Cu(I)–thiourea complex polymer-like films, are the most relevant processes. The formation of this film depends on certain critical thiourea/copper ion molar concentration ratios at the reaction interface. At low positive potentials, the former reaction is under intermediate kinetic control, with the diffusion of thiourea from the solution playing a key role. For E≥0.075 V, soluble Cu(II) ions in the solution are formed and the anodic film is gradually changed to another one consisting of copper sulphide and residual copper. The new film assists the localised electrodissolution of copper. A complex reaction pathway for copper anodisation in these media for the low and high potential range is advanced.     

Study on the corrosion behavior and pitting mechanism of Ni-based alloy coatings in chloride ion media

Journal of Solid State Electrochemistry - The metastable pitting characteristics of Ni-based alloy coatings in chloride ion media have been investigated, and a pitting model based on empirical...     

Employing electrochemical frequency modulation for studying corrosion and corrosion inhibition of copper in sodium chloride solutions

The inhibition effect of 2-carboxymethylthio-4-(p-methoxyphenyl)-6-oxo-1,6-dihy-dropyrimidine-5-carbonitrile (CPD) towards the corrosion of copper was studied in aerated stagnant 3.5% NaCl at 25 °C using ac techniques include electrochemical frequency modulation and electrochemical impedance spectroscopy as well as potentiodynamic polarization measurements. Corrosion rates determined using electrochemical frequency modulation (EFM) which measures the non-linear behaviour of a corroding system are compared with corrosion rates obtained from traditional electrochemical techniques and show good agreement. Data obtained from EIS were analyzed to model the corrosion inhibition process through equivalent circuit. Polarization measurements showed that CPD acts as mixed-type inhibitor. The inhibition efficiency increases with an increase in the concentration of CPD. The adsorption of the inhibitor on the copper surface in the sodium chloride solution was found to obey Langmuir’s adsorption isotherm. A mixed inhibition mechanism is proposed for the inhibitive effects of CPD as revealed by potentiodynamic polarization technique.     

In-capillary derivatization and determination of iodine in sodium chloride solution

A new capillary electrophoretic (CE) method was developed for the simple and selective determination of iodine in 0.5 mol l(-1) NaCl. The proposed method is based on the in-capillary derivatization of iodine with thiosulfate ions using the zone-passing technique and direct photometric detection of the iodide and tetrathionate formed. The optimal conditions for the separation and derivatization reaction were established by varying the concentration of iodine, electrolyte pH and applied voltage. The optimized separations were carried out in phosphate electrolyte (pH 6.86) using direct photometric detection at 253.7 nm. Common photometric detection absorbing anions such as Cl(-), NO(2)(-), S(2)O(3)(2-) did not give any interference. Valid calibration (r(2) = 0.994) is demonstrated in the range 16.5-198.1 mg l(-1) of iodine. The detection limit (calculated according to K. Doerffel, Statistik in der analytischen Chemie, 1990) was 11.53 mg l(-1) (by iodide peak area) and 8.45 mg l(-1) (by tetrathionate peak area). The proposed system was applied to the determination of iodine after oxidation of iodide in underground water.     

Hydrate film growth at the interface between gaseous CO_2 and sodium chloride solution

Greenhouse gas CO2 has become a serious problem for human beings. The hydrate technology has been considered as a possible approach to sequester CO2. In this work, the lateral growth rates of a CO2 hydrate film in aqueous NaCl solutions of different concentrations were measured by means of suspending a single gas bubble in liquid. The results show that the film growth rates depended on not only the driving force, but also the NaCl concentration, and the film growth rates decreased with the increasing NaCl c...     

Determination of corrosion rate of molybdenum,rhenium and their alloys in sodium chloride solution by the method of Tafel extrapolation

Based on the measured voltammograms, the corrosion potentials and corrosion current densities of Mo, Re, and several their alloys in the NaCl solutions were determined by the method of Tafel extrapolation. The dependences of E _corr and i _corr on the alloy composition, including the corresponding values for the metals (alloy components), were plotted. The obtained values of i _corr and the corrosion rates in the linear units were compared with the literature data.     

Dilute solution properties of poly(dimethyldiallylammonium chloride) in aqueous sodium chloride solutions

MW fractions of poly(dimethyldiallylammonium chloride) (PDMDAAC) were prepared by preparative size-exclusion chromatography and characterized by static and dynamic light scattering, viscometry, size-exclusion chromatography, and electrophoretic light scattering, in 0.50M NaCl solution. The behavior of fractions with MW < 2 × 10⁵ was as expected for a strong polyelectrolyte in a good solvent, with a Mark-Houwink exponent of ca. 0.8, and MW-dependencies of the hydrodynamic radius and the radius of gyration of corresponding magnitude. At higher MW, curvature appears in the MW-dependencies, which can be best explained by the presence of branching. While this notably lowers the intrinsic viscosity at high MW, the electrophoretic mobility is unchanged regardless of molar mass. Thus, the branched polymers display the electrophoretic free-draining behavior characteristic of linear polyelectrolytes. ©1995 John Wiley & Sons, Inc.     

Coacervation of copolymer of diallyldimethylammonium chloride and sodium styrenesulfonate aqueous solution

Coacervate behavior of polyelectrolyte complexes has been studied by many papers. Few studies have focused on the coacervate behavior of amphoteric polymer. In this study, amphoteric copolymer of diallyldimethylammonium chloride (DM) and sodium styrenesulfonate (SS) (the copolymer was noted as DMS) was synthesized with the mole content of SS to DM ranged from 0 to 10%. Firstly, DMS was characterized by static light scattering, FTIR, ¹H-NMR, TGA and DSC. Then, its phase and coacervate behaviors were studied. Turbidity was utilized as an indicator for the coacervate formation. It was found that when the SS content was more than 4 mol%, DMS coacervate would be formed in deionized water at a certain concentration. Temperature and pH have no effect on the formation of DMS coacervate. Meanwhile, salts has a great influence on the DMS coacervation. Unlike the results of the other polyelectrolyte complexes, Na₂SO₄, Na₂HPO₄, NaCOOCH₃, sodium citrate and NaI cannot prevent the DMS coacervate formation. However, the addition of NaCl, NaNO₃, NaBr and NaSCN can prevent the coacervate formation. The influence cannot be described by Hofmeister-like behavior. Results of surface tension and fluorescence spectrum presented that the driving forces to formation of DMS coacervate are the electrostatic interaction and the intermolecular hydrophobic interaction.     

Hydrate film growth at the interface between gaseous CO2 and sodium chloride solution

Greenhouse gas CO₂ has become a serious problem for human beings. The hydrate technology has been considered as a possible approach to sequester CO₂. In this work, the lateral growth rates of a CO₂ hydrate film in aqueous NaCl solutions of different concentrations were measured by means of suspending a single gas bubble in liquid. The results show that the film growth rates depended on not only the driving force, but also the NaCl concentration, and the film growth rates decreased with the increasing NaCl concentration. The simple relationship v_f∝ΔT ^5/2 could be used to correlate the hydrate film growth rate of a CO₂ + NaCl + water system by introducing a NaCl concentration-dependent coefficient. The film thickness was investigated experimentally and evaluated theoretically; the results show that it became thicker at a higher NaCl concentration when the temperature and pressure were specified. In addition, a series of interesting phenomena, such as the occurrence of double hydrate films, were displayed and discussed. Supported by the National Natural Science Foundation of China (Grant Nos. 20676145 & U0633003) and the Program for New Century Excellent Talents in University (Grant No. NCET-07-0842)     

Kinetics of carbon steel dissolution in ammonium chloride solution containing sodium thiosulfate

The dissolution behavior of carbon steel in ammonium chloride (NH₄Cl) solution containing sodium thiosulfate (Na₂S₂O₃) of various concentrations (0.01 and 0.1 M) was investigated using electrochemical impedance spectroscopy (EIS) and other nonelectrochemical techniques. The weight loss and polarization measurements indicate a significant increase in the NH₄Cl corrosion rate of carbon steel on addition of Na₂S₂O_3. The EIS measurements exhibited two capacitive loops at multiple direct current (dc) potentials for both the concentrations. Electrical equivalent circuit (EEC) and reaction mechanism analysis (RMA) were employed to analyze the impedance data. A four-step mechanism with two intermediate adsorbate species of same charge was proposed to explain the dissolution behavior of carbon steel in the given system. The surface coverage values enumerated that the surface was entirely covered with adsorbed species unlike in the pure NH₄Cl system. Charge transfer resistance and polarization resistance values estimated from RMA parameters indicate the increase in a dissolution rate with dc potential. The surface morphology was inspected via field emission scanning electron microscopy, and the corrosion products including surface state of carbon steel electrode were analyzed using energy dispersive X-ray spectroscopy and X-ray photoelectron spectroscopy.     

Enthalpies of reaction of calcium chloride and sodium oxalate in an aqueous NaCl solution

The heats of mixing of dilute aqueous solutions of calcium chloride and sodium oxalate with additions of 1–5 wt % NaCl at 298.15 K and the heats of dilution of calcium chloride solutions were measured. Increasing the sodium chloride content in a solution noticeably increases the time of precipitation of calcium oxalate. A fine precipitate of CaC₂O₄ formed in solutions containing 3 and 5 wt % NaCl is difficult to remove from the parts of a calorimeter cell. The enthalpies of precipitation of CaC₂O₄ depend slightly on the content of the “background electrolyte,” whereas the enthalpies of dilution, owing to ion association, significantly decrease in magnitude and become positive in a 5% NaCl solution. The “standard” enthalpy of precipitation in water, determined by extrapolation of the experimental values to the zero concentration of the background electrolyte, differs noticeably from the enthalpy of precipitation in water.     

Thermodynamic and NMR study of aggregation of dodecyltrimethylammonium chloride in aqueous sodium salicylate solution

The complex aggregation processes of dodecyltrimethylammonium chloride (DTAC) have been studied in dilute solutions of sodium salicylate (NaSal) by isothermal titration calorimetry and electrical conductivity at temperatures between 278.15 K and 318.15 K. A structural transformation that was dependent on the concentrations of DTAC and NaSal was observed. The micellization process in dilute solutions of DTAC has been subjected to a detailed thermodynamic analysis and shown to occur at considerably lower critical micelle concentrations than reported for DTAC in water and NaCl solutions. Gibbs free energy, Δ _mic G ^o, and entropy, Δ _mic S ^o, were deduced by taking into account the degree of micelle ionization, β, estimated from conductivity measurements. From the temperature dependence of the enthalpy of micellization, Δ _mic H ^o, the heat capacities of micellization, D_mic c_p^o {\Delta_{{{\rm mic} }}}c_p^o were determined and discussed in terms of the removal of large areas of non-polar surface from contact with water upon micellization. The process is exothermic at all temperatures, indicating, in addition to the hydrophobic effect, the presence of strong interactions between surfactant and salicylate ions. These were confirmed by ¹H NMR spectroscopy and diffusion NMR experiments. Salicylate ions not only interact with the headgroups but also insert further into the micelle core. At c _NaSal/c _DTAC > 2.5, the structural rearrangements occur even at relatively low concentrations of NaSal.     

Mechanism of sodium chloride diossolving in water and the process of the solution aging

By the method of Flicker Noise Spectroscopy (FNS) we studied the process of sodium chloride dissolving in water (3.5 wt %) at 294 K on the level of long-range order formation in liquid. It is established that the process of dissolving the salt includes the following steps: formation of instable colloid particles, instable solvate clusters of the salt ion pairs (iSCIP), instable dissolved polymers of globular type, and 12 h later beginning of a new process of formation stable solvate clusters of the salt ion pairs (sSCIP) and stable polymer globules on their basis. Stroke diagrams of the cluster nano-structure and a model of aging the salt solution are presented. Influence of atmospheric pressure on the SCIP average weight is demonstrated. It is concluded that on the SCIP surface there is a porous layer of solvate water with membrane properties. The cluster structure of the 3.5 wt % solution prepared by dissolving the salt is shown to differ from that of the solution obtained by dilution. The solutions long-range order is formed by the nano dispersion of the water solvated salt crystal nuclei. The mechanism of the solution aging is discussed.     

Enthalpies of reaction of calcium chloride and sodium oxalate in aqueous solution of Tween 80

The heats of mixing of dilute calcium chloride and sodium oxalate solutions in water and aqueous solutions of a nonionogenic surfactant, namely, polyoxyethylene (20) sorbitan monooleate (Tween 80) containing 1–5 wt % of the dissolved substance were measured at 298.15 K. The heats of dilution of calcium chloride solutions were determined, and the enthalpies of precipitation of calcium oxalate in water and surfactant solutions were calculated. The surfactant concentration was found to have almost no effect on the enthalpies of the processes under study; rather, it modifies the shape of the resultant deposit by preventing the agglomeration of calcium oxalate particles.