Spectroscopic observation of the plasma produced by a CO2 laser beam interacting with titanium target under helium and/or argon atmosphere

In many laser applications such as drilling, welding and cutting, the role of the plasma in the transfer of energy between the laser beam and the metal surface appears to be rather important. It depends on several parameters such as laser wavelength, irradiation time and deposited energy but especially on the buffer gas nature. In this work the plasma is initiated by a TEA-CO₂ laser beam perpendicularly focussed onto a Ti target (100 MW/cm²), in a cell containing He, Ar or a He-Ar mixture as buffer gas. The plasma is studied by time and space resolved spectroscopic diagnostics. The results show that helium allows target erosion whereas a highly absorbing breakdown plasma develops in argon shielding the target from the subsequent laser heating. With only 20% Ar in He, a strong quenching of the He plasma by Ar occurs, and the Ar plasma effect is dominant.     

Effect of magnetic field on plasma control during CO2 laser welding

During high power CO₂ laser beam welding, the plasma above the keyhole has a shielding effect that it not only absorbs part of the laser energy but also defocuses the laser beam. As a result, the welding efficiency and the aspect ratio of the welds are influenced. In order to reduce the effect of plasma, helium as a plasma control gas has been used successfully and effectively. However, the cost of helium in Southeast Asia is extremely high and therefore the production cost is significantly increased when helium is used as a continuous bleeding plasma control gas. To search for an alternative plasma control technique, feasibility in using magnetic effect as a control tool is explored in this paper. The influences of the magnetic field strength, laser power, welding speed, field direction and shielding gas (e.g. helium and argon) on the penetration depth and the width of bead were also investigated. Experimental results indicated that the magnetic field can influence the shielding effect of the plasma without using plasma control gas. It was found that at a suitable magnetic field strength the penetration depth was increased by about 7%, but no significant difference on the width of bead was found. Moreover, it was shown that the plasma control effect can be achieved at low magnetic field strength and the penetration depth can be increased significantly under argon atmosphere.     

一种新型大气压毛细管介质阻挡放电冷等离子体射流技术

介绍一种结构设计简单、操作运行方便的新型毫米量级大气压冷等离子体射流发生技术.这种射流可以在大气压条件下，利用多种工作气体(如Ar,He,N₂)，通过毛细管介质阻挡放电(DBD)的方式实现.使用频率为33kHz，峰值电压为1—12kV的双向脉冲电源，利用Ar,He,N₂等工作气体，在毛细管内形成了稳定的冷等离子体射流.放电区域的光辐射空间分布利用商用CCD摄像机记录，从中研究放电形态和空间分布，观察到了在DBD区域的流动气体放电和在毛细管出口处形成的等离子体射流 关键词： 冷等离子体射流 毛细管介质阻挡放电 射流射程 射流激发温度     

Measurement of the bead profile and microstructural characterization of a CO2 laser welded AISI 904 L super austenitic stainless steel

Laser welding of AISI 904 L super austenitic stainless steel using a diffusion cooled slab 3.5 kW CO₂ laser and employing two different shielding gases, namely argon and helium, was carried out. The laser weld bead profile depends on various parameters such as beam power (BP), travel speed (TS) and focal position (FP) of the laser spot. These parameters have to be selected suitably to obtain the desirable output. The cross sectioned area of the bead profiles measured using an optical microscope to determine the bead width and depth of penetration. X-ray diffraction used for phase identification confirmed that the weld structure was fully austenitic and dendritic. Hardness was observed to increase in the weld bead with respect to the parent metal and it was related to the microstructural refinement induced by a rapid cooling of the weld zone.     

Effect of helium/argon gas ratio in a He-Ar-Cu<Superscript>+</Superscript> IR hollow-cathode discharge laser: modeling study and comparison with experiments

The He-Ar-Cu⁺ IR laser operates in a hollow-cathode discharge, typically in a mixture of helium with a few-% Ar. The population inversion of the Cu⁺ ion levels, responsible for laser action, is attributed to asymmetric charge transfer between He⁺ ions and sputtered Cu atoms. The Ar gas is added to promote sputtering of the Cu cathode. In this paper, a hybrid modeling network consisting of several different models for the various plasma species present in a He-Ar-Cu hollow-cathode discharge is applied to investigate the effect of Ar concentration in the gas mixture on the discharge behavior, and to find the optimum He/Ar gas ratio for laser operation. It is found that the densities of electrons, Ar⁺ ions, Ar_m ^* metastable atoms, sputtered Cu atoms and Cu⁺ ions increase upon the addition of more Ar gas, whereas the densities of He⁺ ions, He₂ ⁺ ions and He_m ^* metastable atoms drop considerably. The product of the calculated Cu atom and He⁺ ion densities, which determines the production rate of the upper laser levels, and hence probably also the laser output power, is found to reach a maximum around 1–5 % Ar addition. This calculation result is compared to experimental measurements, and reasonable agreement has been reached. Received: 14 October 2002 / Revised version: 28 November 2002 / Published online: 19 March 2003 RID="*" ID="*"Corresponding author. Fax: +32-3/820-23-76, E-mail: annemie.bogaerts@ua.ac.be     

Space resolved density measurements of argon and helium metastable atoms in radio-frequency generated He-Ar micro-plasmas

Space resolved concentrations of helium He* (³S₁) and argon Ar* (³P₂) metastable atoms in an atmospheric pressure radio frequency micro-plasma jet were measured using tunable diode laser absorption spectroscopy. Even small absorptions down to 10^-4 could be measured using lock-in technique. The absolute density of metastable atoms densities at different rf-power, flow rate and gas mixture was deduced from measured absorption rates. Metastable concentrations range from 10⁹ to 10¹¹ cm^-3. Analysis of spectral profiles provided the pressure broadening coefficients of both metastable atoms by helium. The spatial distribution of metastable atoms in the plasma volume was obtained for various discharge conditions. Density profiles between the electrodes reveal the sheath structure and reflect the plasma excitation distributions in the discharge volume. It reveals the dominance of the α-mode discharge.     

Novel considerations of functions of helium and nitrogen in a fast flow CO2 laser

In a research of fast axial flow CO₂ laser sustained by 150 kHz silent discharge, we found the optimized gas mixing ratio was CO₂:N₂:He=1:22:5 or the content of helium was only about 18%. This result upset the situation of common CO₂ lasers in which the most important laser gas is helium. An explanation of our particular results and supporting experimental evidence are given.     

Plasma cathode TEA Ar laser development

The plasma cathode design concept is applied to an Ar laser for the first time. The sliding discharge is used as a plasma cathode for the main laser discharge. The laser operates at atmospheric pressure with a gas mixture of Ar/He/SF₆. Results concerning the dependence of the laser performance on the gas mixture flow rates and charging voltage are presented. The temporal behavior of the laser output is also presented. Output energies as high as 2 mJ, efficiency and specific energy extraction values up to 1.3×10⁻²% and 0.02 J/l respectively, at atmospheric pressure, are obtained. The spectroscopic examination of the output shows that lasing at 1.79 and 1.27 μm is obtained with approximately equal line intensities.     

Review of Laser-Induced Plasma,Its Mechanism,and Application to Quantitative Analysis of Hydrogen and Deuterium

Abstract

A comprehensive review of important progress achieved over the last 30 years regarding knowledge of laser-induced plasmas generated by CO₂ and Nd:YAG lasers in a variety of ambient gases is presented in this article, as well as research results on the extension of laser-induced breakdown spectroscopy (LIBS) for quantitative analysis of light elements, especially hydrogen and deuterium. First, the formation of shock wave–induced expanding secondary plasma in low-pressure ambient gases is discussed along with the dynamic characteristics of the secondary plasma expansion process. The unique advantages of low-pressure gas plasma are explained in relation to the successful detection of the sharp H and D emission lines. The experimental results using helium ambient gas are presented with emphasis on the role of He gas plasma in introducing an additional delayed excitation mechanism involving the helium metastable excited state, which resulted in the complete resolution of H and D emission lines, separated by only 0.18 nm. The development of a laser precleaning treatment and special double-pulse techniques further produced a linear calibration line with zero intercept applicable to quantitative H and D analyses of zircaloy sample, with either low- or high-pressure ambient He gas. More recent use of a transversely excited atmospheric (TEA) CO₂ laser in place of an Nd:YAG laser has demonstrated the much desired larger excited helium plasma and thereby resulted in significant emission enhancement and improved detection sensitivity.     

Dissimilar autogenous full penetration welding of superalloy K418 and 42CrMo steel by a high power CW Nd:YAG laser

Experiments of autogenous laser full penetration welding between dissimilar cast Ni-based superalloy K418 and alloy steel 42CrMo flat plates with 3.5 mm thickness were conducted using a 3 kW continuous wave (CW) Nd:YAG laser. The influences of laser welding velocity, flow rate of side-blow shielding gas, defocusing distance were investigated. Microstructure of the welded seam was characterized by optical microscopy (OM), scanning electron microscopy (SEM) and X-ray diffraction (XRD) and energy dispersive spectrometer (EDS). Mechanical properties of the welded seam were evaluated by microhardness and tensile strength testing. Results show that high quality full penetration laser-welded joint can be obtained by optimizing the welding velocity, flow rate of shielding gas and defocusing distance. The laser-welded seam have non-equilibrium solidified microstructures consisting of γ-FeCr_0.29Ni_0.16C_0.06 austenite solid solution dendrites as the dominant and very small amount of super-fine dispersed Ni₃Al γ′ phase and Laves particles as well as MC needle-like carbides distributed in the interdendritic regions. Although the microhardness of the laser-welded seam was lower than that of the base metal, the strength of the joint was equal to that of the base metal and the fracture mechanism showed fine ductility.     

大气压低温氦等离子体射流的诊断研究

为了加快低温氦气等离子体射流的工程化进程,通过自主设计的同轴式介质阻挡放电等离子体射流发生器,在放电频率10 kHz,一个大气压条件下产生了稳定的氦气等离子体射流。通过分析不同工况下的电压电流波形可以发现单纯增加氦气体积流量只能小幅的增加电流脉冲幅值,而对放电时间、电流脉冲数的影响不大。增加放电峰值电压时电流脉冲幅值会得到较大幅度增加。通过发射光谱法对大气压氦气等离子射流的活性粒子种类、电子激发温度、电子密度进行了诊断。结果表明,大气压氦气等离子体射流中的主要活性粒子为He Ⅰ原子、N₂第二正带系、N+₂的第一负带系、羟基（OH）,H原子的巴尔末线系（H_α和H_β）与O原子,这表明虽然该试验中使用的氦气纯度已达99.99%,但其中仍残留有少量的空气,同时放电时大气中的空气会被卷吸到放电空间发生电离。还可以发现,主要活性粒子的相对光谱强度随氦气体积流量的增加及放电峰值电压的增大均呈现上涨的趋势。选用He Ⅰ原子的四条谱线对不同试验工况下的电子激发温度进行了计算,得到大气压氦气等离子体射流的电子激发温度在3 500~6 300 K之间,电子激发温度随放电峰值电压与氦气体积流量的增大总体上呈现上升的趋势。但由于反向电场的存在,某些峰值电压可能会出现电子激发温度下降的情况;根据Stark展宽原理对大气压氦气等离子体射流的电子密度进行了计算,发现电子密度的数量级可达1015 cm-3,同时增大峰值电压与氦气体积流量均可有效的提高射流中的电子密度。这些参数的研究对氦气等离子体射流在工程实际中的应用具有重要意义。     

电弧特性及其对熔池形貌影响的数值模拟

通过电弧模型与熔池模型耦合数值模拟,研究了氩弧和氦弧特性及其对SUS304不锈钢钨极惰性气体保护（TIG）焊熔池形貌的影响.通过比较氩弧和氦弧的温度轮廓线以及阳极表面电流密度和热流密度分布发现,氦弧的径向距离比氩弧收缩明显,导致更多热量传递给阳极.模拟了氩弧和氦弧下浮力、电磁力、表面张力和气体剪切力分别对熔池形貌的影响.结果表明：不论是在氩弧还是在氦弧下熔池中表面张力是影响熔池形貌的最主要驱动力.在氩弧下,影响熔池形貌的另一个重要的驱动力是气体剪切力,而氦弧下则是电磁力.由于电磁力引起的内对流运动增加了熔深,从而导致相同氧含量时氦弧下的熔深和焊缝深宽比要高于氩弧下的熔深和焊缝深宽比.随着氧含量的增加,氩弧和氦弧下的焊缝深宽比均先增加而后保持不变.焊缝深宽比的模拟结果与实验结果符合较好. 关键词： 氩弧 氦弧 电弧特性 熔池形貌     

Growth of patterned and aligned carbon nanotube bundles on micro-structured substrate

Microstructures are used as inducement for growth of patterned and aligned carbon nanotube (CNT) bundles by pyrolysis of iron phthalocyanine (FePc) under H₂/Ar. The flow of mixture gas can be influenced by geometry profile of microstructure, and the distribution density of catalyst will be different related to the different microstructure. Many types of substrates with different microstructures are used in this study, and several different profiles of CNT bundles are achieved under different process conditions, especially an apical dominance like plant growth is observed under specific H₂/Ar flow rate. Through using appropriate microstructures and controlling the flow rate, the density of CNT bundles can be adjusted, which is very important for weakening electric field shielding effect.     

Hydrogen analysis in metal samples by selective detection method utilizing TEA CO2 laser-induced He gas plasma

When a Transversely Excited Atmospheric (TEA) CO₂ laser (energy of 1.5 J, pulse duration of 200 ns) was focused on a metal sample surface containing hydrogen (H) in He gas at 1 atm, a strong helium gas plasma was produced and only H atoms came out of the sample. The H atoms then moved into the helium gas plasma to be excited through meta-stable helium atoms. Using this technique, an excellent linear calibration curve with zero intercept was made using zircalloy-2 samples containing H (100–600 ppm), where the compensation method was made using an emission intensity of O I 777.1 nm in order to subtract the H emission intensity coming from unwanted H₂O. It should be emphasized that this technique has a possibility to realize highly sensitive analysis of H with a detection limit of less than 1 ppm because of its selective detection.     

Changes in Properties of Dielectric Barrier Discharge Plasma Jets for Different Gases and for Insulating and Conducting Transfer Plates

Dielectric barrier discharge (DBD) plasma jets have been studied extensively in recent years because of its wide range of applications. DBD plasmas can be produced using many different gases and can be applied to a broad variety of surfaces and substrates. This work provides comparisons of DBD plasmas generated using argon (Ar), helium (He), and nitrogen (N₂), as well as their mixtures with water vapor in order to know how some plasma properties are affected by the use of different gases. All plasmas were studied in two different conditions: using a transfer plate made of a conductive material and using a transfer plate made of an insulating one. It was observed that the process of Penning ionization of nitrogen molecules by direct collisions with metastable atoms and molecules is evident and significant only in plasmas that use He as the working gas, which means that He atoms in metastable states have greater ability to transfer energy to molecules of nitrogen in the plasma. The collisions of metastable He with N₂ molecules determine the vibrational temperature (T _vib) values in He plasmas, while in Ar and N₂ plasmas, the T _vib values are determined mainly by collisions of electrons with N₂ molecules. It was noticed that the use of an insulating or a conducting transfer plate as the sample holder affects the results of adhesion between poly(dimethylsiloxane) samples, and it is mainly due to the differences in the plasma power, with a higher plasma power leading to better adhesion.     

Rapid and enhanced functionalization of MWCNTs in a dielectric barrier discharge plasma in presence of diluted CO<Subscript>2</Subscript>

Multiwalled carbon nanotubes (MWCNTs) have been functionalized in dielectric barrier discharge (DBD) plasma in presence of a mixture of carbon dioxide and a diluent gas at room temperature and atmospheric pressure. He, Ar, and N₂ were examined as the diluent gases. Temperature-programmed desorption was used to investigate the influence of various plasma parameters and type of diluent gas as well as the amount of diluent in the plasma gas. It is found that the quantity of functional groups on the surface of MWCNTs is a maximum when He is used as diluent gas. It also passes through a maximum when He content is 60%. The presence of He improves the reactivity of the plasma, which leads to an increase in the quantity of functional groups. However, high percentages of He decrease the CO₂ content, which in turn decreases the number of functional groups. FTIR and Raman spectroscopy showed the presence of Oxygen-containing functional groups on MWCNTs surfaces.     

Hydrogen and Deuterium Analysis Using Laser‐Induced Plasma Spectroscopy

Abstract

Hydrogen emission in laser plasma has been studied by focusing a TEA CO₂ laser and Nd‐YAG lasers on various types of samples, such as glass, quartz, and zircaloy pipes doped with hydrogen. It was found that H_α emission with a narrow spectral width occurs with high efficiency when the laser plasma is produced in low‐pressure host gas. In contrast, the conventional well‐known laser‐induced breakdown spectroscopy (LIBS), which operates at atmospheric air pressure, cannot be applied for the analysis of hydrogen as impurity. The specific characteristic of hydrogen emission in low‐pressure plasma is interpreted on the basis of our shock wave model, taking account of the fact that the hydrogen mass is extremely light compared to that of the host target. Another experimental study on gas analysis was conducted using an Nd‐YAG laser and helium host gas at atmospheric pressure on a sample of mixed water (H₂O) and heavy water (D₂O) in vapor form. It was shown that completely resolved hydrogen (H_α) and deuterium (D_α) emission lines that are separated by only 0.179 nm could be obtained at a properly delayed detection time when the charged particles responsible for the strong Stark broadening effect in the plasma have mostly disappeared. It is argued that a helium metastable excited state plays the important role in the hydrogen excitation process.     

Effect of buffer gas on the generation of eye-safe 1.54 μm radiation using the stimulated Raman scattering technique in CH4

Experimental results on the generation of 1.54 μm eye-safe radiation in pure CH₄, CH₄:He and CH₄:Ar mixtures pumped by the fundamental of an Nd:YAG laser, using the stimulated Raman scattering (SRS) technique, are described. A decrease in the energy conversion efficiency and degradation in the beam quality of S₁ was observed in pure CH₄ at high pump energies. This problem was overcome in CH₄:He and CH₄:Ar mixtures. Compared with the first Stokes (1.54 μm) energy conversion efficiency in pure CH₄, at a pump energy of 126 mJ, an enhancement of 50% in energy conversion efficiency was observed in the CH₄:Ar mixture (60% argon concentration) and as much as 100% in the CH₄:He mixture (60% helium concentration). The use of these buffer gas mixtures improved the spatial beam quality of the Stokes radiation considerably and also resulted in raising the pump threshold for optical breakdown of the Raman gain medium.     

Temporal extension of stable glow discharges in fluorine-based excimer laser gas mixtures by the addition of xenon

The effect of addition of xenon on the long term homogeneity of discharges in F₂and ArF excimer laser gas mixtures was investigated in a small-volume discharge chamber. The gas mixture in the discharge chamber was preionized by X-rays. A special electrical excitation circuit containing a pulse forming line provided a long, square-shaped current pumping pulse of a predetermined duration to the discharge electrodes. The initiation and the development of the discharge was monitored via its fluorescence signal with an intensified CCD camera. We found that adding Xe up to partial pressures of 0.53 mbar extended the homogeneous phase of the discharge from 80 ns to approximately 200 ns in He/F₂as well as in He/Ar/F₂and Ne/Ar/F₂excimer laser gas mixtures. Monitoring of the ArF and XeF spontaneous emission signals showed that the formation of ArF excimers remained unaffected by the addition of xenon (up to 1.3 mbar) to the laser gas mixture.     

Influence of shielding gas pressure on welding characteristics in CO2 laser-MIG hybrid welding process

The droplet transfer behavior and weld characteristics have been investigated under different pressures of shielding gas in CO2 laser and metal inert/active gas (laser-MIG) hybrid welding process. The experimental results indicate that the inherent droplet transfer frequency and stable welding range of conventional MIG arc are changed due to the interaction between CO2 laser beam and MIG arc in laser-MIG hybrid welding process, and the shielding gas pressure has a crucial effect on welding characteristics. When the pressure of shielding gas is low in comparison with MIG welding, the frequency of droplet transfer decreases, and thedroplet transfer becomes unstable in laser-MIG hybrid welding. So the penetration depth decreases, which shows the characteristic of unstable hybrid welding. However, when the pressure of shielding gas increases to a critical value, the hybrid welding characteristic is changed from unstable hybrid welding to stablehybrid welding, and the frequency of droplet transfer and the penetration depth increase significantly.