Domain structure of a tetragonal antiferromagnet

A theory of the 90° and 180° domain structure in an easy-plane tetragonal antiferromagnet with nonuniform internal magnetostrictive and mechanical stresses has been developed. The reconstruction of domain structure in an external magnetic field was investigated. Dependencies of critical fields of stability loss of the 90° and 180° domain structures upon a directional external pressure, and magnetostrictive and nonuniform mechanical stresses have been determined. The dependence of the magnetization curve on mechanical stresses has also been determined.     

Results of measuring the residual strains in the WWER-1000 reactor vessel

Internal stresses in specimens cut from the natural WWER-1000 reactor vessel have been investigated using neutron diffraction. Thin and thick templates (flat specimens cut from a bulk product) have been studied and the effect of the volume factor on the stress distribution has been revealed. A good agreement between the experimental data and previous theoretical calculations has been established. The tangential stresses in the ferrite at the ferrite-austenitic coating interface are compression stresses, which allows us to assume that the product has a high resistance to corrosion cracking.     

Filler surfaces and composite properties

The formation of stearate on precipitated calcium carbonate (PCC) has been examined. The object of coating the filler surface is to achieve improved mechanical properties in the resulting composite material. The coating of a filler with stearate allows the modification of the energies of interaction, so as to improve dispersion and alter the mechanical properties of the interphase region. In this work, Fourier transform infra-red spectroscopy (FTIR) has been used to characterise the efficiency of stearate formation. X-ray photoelectron spectroscopy (XPS) has been used to estimate the thickness of the stearate coating on the surface of the filler. By using dynamic mechanical analysis (DMTA), a variation in mechanical properties has been demonstrated.     

Effects of Au coating on thermal stresses in stainless-to-Kovar packages

A finite-element method (FEM) analysis has been carried out on the thermally-induced stresses generated when stainless steel covers are laser-welded to Au-coated Kovar TO headers during the packaging of semiconductor lasers. In particular, the effect of varying the Au coating thickness of these stresses was investigated. Maximum stresses were found to be reduced as the Au thickness increased. This effect is attributed to the reduction in thermal gradient in the weld region provided by the increased thermal conduction of thicker Au. The result suggests that adequate Au coating thickness is important for ensuring good reliability of opto-electronic packages having laser-welded caps. This revised version was published online in June 2006 with corrections to the Cover Date.     

Porosity, mechanical properties, residual stresses of supersonic plasma-sprayed Ni-based alloy coatings prepared at different powder feed rates

The aim of this paper was to investigate the effect of powder feed rate (PFR) on the microstructure and mechanical properties of the supersonic plasma-sprayed Ni-Cr-B-Si-C coatings. The microstructure, porosity and mechanical properties of the coatings and the residual stresses at the coating surfaces were experimentally determined. Results showed that the variations of porosity, elastic moduli and micro-hardness of the coatings followed Weibull distribution. From the statistical trend, the porosity of the coating increased with increasing PFR. However, the elastic modulus and the micro-hardness of the coating decreased and reached local minima and then increased with increasing PFR. Elastic modulus could be generally considered to be an increasing function of micro-hardness. The mean value of the elastic modulus of the coating calculated from Weibull plot was almost proportional to the square root of the mean value of the micro-hardness of the coating. Moreover, with increasing PFR, the residual stress at the coating surface, which was mainly governed by the elastic modulus of the coating, decreased to a local minimum and then increased.     

Investigation of a coated optical fiber strain sensor embedded in a linear strain matrix material

A theoretical model has been developed to study the mechanical behaviors of the interface between an embedded optical fiber with coating material and a linear strain matrix. The results show that the longitudinal stress and strain in the fiber optic sensor are different from that distributed in the host material and depend on the strain distribution and embedded length of the optical fiber as well as the material properties of the fiber coating. The distribution of interfacial shear strain between the coating and the glass fiber and the distribution of strain/stress of the glass fiber are given.     

Effect of spraying power on the microstructure and mechanical properties of supersonic plasma-sprayed Ni-based alloy coatings

The aim of this paper was to investigate the microstructure and mechanical properties of the supersonic plasma-sprayed Ni-Cr-B-Si-C coatings prepared at different spraying powers. The microstructure, phase composition, porosity, Young's modulus, micro-hardness, and residual stresses of the coatings were investigated and determined. The variations of the porosity, Young's modulus and micro-hardness of the coatings were evaluated by using statistical method. Results showed that the variations of porosity, Young's modulus and micro-hardness of the coatings followed the Weibull distributions. With increasing the porosity, the micro-hardness and Young's modulus of the coating decreased. The mean value of the Young's modulus of the coating calculated from Weibull plot was almost proportional to the square root of the micro-hardness of the coating. With increasing the power, Young's modulus of the coating increased, which, in turn, resulted in the increment of the residual stress at the coating surface.     

Determination of residual stresses within plasma spray coating using Moiré interferometry method

In this paper, residual stresses of the Ni-Cr-B-Si coatings prepared by supersonic plasma spray processing were measured by moiré interferometry and X-ray diffraction method. Moiré interferometry method was used in measuring the distribution of residual stresses of the Ni-Cr-B-Si coatings alongside the specimen thickness direction, then the distribution of residual stresses both in the substrate and the coating was also analyzed. Experimental results showed that residual stresses in the coating and the substrate are tensile and compressive separately; residual stresses of the coating are diminished with the increase of the distance from the coating surface and almost zero at the coating-substrate interface; the maximum of compressive residual stresses of the substrate are present to the vicinity of the coating-substrate interface. It could be concluded that residual stresses in the specimen would result from the dismatch of thermophysical properties between the coating and substrate during the spray process, and the distribution of residual stresses of the substrate would be influenced by the sandblasting prior to spraying.     

Internal mechanical stresses and the thermodynamic and adhesion parameters of the metal condensate-single-crystal silicon system

The kinetics of generation of internal mechanical stresses ??(d) in chromium, copper, gold, and aluminum thin films on single-crystal silicon substrates at different deposition rates has been experimentally investigated using the cantilever method. A two-step character of the variations in internal tensile stresses has been revealed. The regularities of the formation of the maximum level of mechanical stresses in the condensates under investigation have been established. The energy and adhesion parameters of chromium, copper, gold, and aluminum nanolayers on silicon, germanium, and nickel substrates have been studied using the macroscopic methods of surface physics. The interfacial energy, interfacial tension, work of adhesion, interfacial charge, and a new energy characteristic of the interfacial layer, namely, the energy of adhesive bonds, which exceeds the interfacial energy, have been determined.     

Contact problem with wear for a foundation with a surface nonuniform coating

The plane contact problem with wear for an elastic foundation with a longitudinally nonuniform (surface nonuniform) coating and a rigid punch with a flat foundation has been solved for the first time. The case of linear wear is considered. The nonuniformity of the coating is described by a rapidly changing function. This strong nonuniformity arises when coatings are deposited using modern additive manufacturing technologies. The problem is reduced to the solution of an integral equation with two different integral operators: a compact self-adjoint positively defined operator with respect to the coordinate and the non-selfadjoint integral Volterra operator with respect to time. The solution is obtained in series using author’s projection method. The efficiency of the proposed approach for constructing a high-accuracy approximate solution to the problem (with only a few expansion terms retained) is demonstrated. A simple engineering formula for estimating the contact stresses under a punch for large values of times is proposed.     

Development of copper coatings on ceramic powder by electroless technique

Electroless (EL) coating technique is one of the elegant ways of coating by controlling the temperature and pH of the coating bath in which there is no usage of electric current. EL nano-copper coating on ceramic particles of micron size is not reported. In this investigation, ceramic powders of ∼100 μm size have been coated with copper by EL technique in the pH and temperature ranges of 12-13.5 and 60-85 °C, respectively. The optimization of EL copper bath has been evaluated through the combination of process parameters like pH and temperature. The optimized value of pH is found to be 12.5 and temperature as 75 °C. The coated and uncoated powders have been subjected to microstructural studies by scanning electron microscope (SEM) and the phases present have been analyzed by X-ray diffraction. An attempt has been made to understand the bonding mechanism of coating. The adherence with the substrate is attributed to the chemical and mechanical bonding at the interface. A model has been suggested for the mechanical bonding effect at the interface.     

Computer stability test for aluminum films heated on a graphene sheet

The behavior of single- and double-sided monatomic aluminum films on graphene heated from 300 to 3300 K is studied by the molecular dynamics method. Atoms of single-sided coating are preserved on graphene up to 3300 K, while atoms of double-sided coating leave graphene even at 1800 K; upon a further increase in temperature, this leads to an increase in the horizontal and vertical components of the self-diffusion coefficient. The stresses produced by vertical forces are found to be most significant in metallic films; these stresses almost disappear when temperature reaches 2300 K. The stresses in graphene, the highest of which are concentrated in the zone of formation of the metal film, substantially decrease upon heating.     

Numerical research on effect of overlap ratio on thermal-stress behaviors of the high-speed laser cladding coating

High-speed laser cladding technology, a kind of surface technology to improve the wear-resistance and corrosion-resistance of mechanical parts, has the characterizations of fast scan speed, high powder utilization rate, and high cladding efficiency. However, its thermal-stress evolution process is very complex, which has a great influence on the residual stress and deformation. In the paper, the numerical models for the high-speed laser cladding coatings with overlap ratios of 10%,30%, and 50% are developed to investigate the influence rules of overlap ratio on the thermal-stress evolution, as well as the residual stresses and deformations. Results show that the heat accumulation can reheat and preheat the adjacent track coating and substrate, resulting in stress release of the previous track coating and decreased longitudinal stress peak of the next track coating. With the overlap ratio increasing, the heat accumulation and the corresponding maximum residual stress position tend to locate in the center of the cladding coating, where the coating has a high crack susceptibility. For a small overlap ratio of 10%, there are abrupt stress changes from tensile stress to compressive stress at the lap joint, due to insufficient input energy in the position. Increasing the overlap ratio can alleviate the abrupt stress change and reduce the residual deformation but increase the average residual stress and enlarge the hardening depth. This study reveals the mechanism of thermal-stress evolution, and provides a theoretical basis for improving the coating quality.     

Thermal stresses in box-type laser packages

The effect of Au coating on thermally induced stresses in box-type semiconductor laser packages was investigated by a finite-element method (FEM). The simulated results showed that Invar–Invar joints with Au coating have maximum stresses two times higher than joints without Au coating. This is due to the different coefficients of the thermal expansion (CTE) between dissimilar materials of Invar and Au, resulting in higher stresses. Maximum stresses were also found to be increased as the Au thickness increased. This effect is attributed to the increase in the thermal gradient in the welded region provided by the increased thermal conduction of the thicker Au coating layer. These results suggest that both the difference in CTE between dissimilar materials and higher thermal conduction of Au coating layer have an important impact on thermally induced stresses for optoelectronic packages having laser-welded Au coated materials.     

Digital image correlation approach to cracking and decohesion in a brittle coating/ductile substrate system

By using a digital image correlation technique, the full/local field strain in a brittle coating/ductile substrate system during tension has been successfully monitored. One of the most important experimental results indicates that the distribution of interfacial shear stress in the segmented coating is antisymmetric about the center, which clarifies several controversial assumptions introduced in theoretical models. Two key mechanical properties of thermal barrier coatings, fracture strength in coating and interfacial adhesion strength, were determined as 35.0 ± 4.6 and 14.1 ± 3.2 MPa, respectively, which are consistent with available experimental data.     

A novel trilayer antireflection coating using dip-coating technique

We report a new structure for broadband antireflection coating by dip-coating technique, which has minimal cost and is compatible with large-scale manufacturing. The coatings are prepared by depositing SiO 2 sol-gel film on a glass substrate, subsequently depositing SiO 2 single-layer particle coating through electrostatic attraction, and depositing a final very thin SiO 2 sol-gel film to improve the mechanical strength of the whole coating structure. The refractive index of the structure changes gradually from the top to the substrate. The transmittance of a glass substrate has been experimentally found to be improved in the spectral range of 400 1 400 nm and in the incidence angle range from 0 to at least 45 . The mechanical strength is immensely improved because of the additional thin SiO 2 sol-gel layer. The surface texture can be applied to the substrates of different materials and shapes as an add-on coating.     

激光辐照热障涂层中平面应变问题的热弹性变分分析

 针对激光辐照热障涂层材料的平面应变问题，提出热障涂层热弹性分析的基本方程，对定常温度场给出级数形式解析解，并用最小余能原理和变分法分析了结构的热弹性应力场，研究了最大应力和界面应力的分布特征，并就一些物理参数的影响进行了讨论。结果表明，热障涂层的主要破坏因素为表面拉伸应力，界面应力相对较小，但在自由边界有集中现象，剥落应力大于剪切应力，是导致涂层破坏的重要原因。涂层厚度增加会改变厚度方向上的应力分布，界面应力向中心集中。     

Finite element simulation of stress distribution and development in 8YSZ and double-ceramic-layer La2Zr2O7/8YSZ thermal barrier coatings during thermal shock

In this paper, the thermal stress of the double-ceramic-layer (DCL) La₂Zr₂O₇/8YSZ thermal barrier coatings (TBCs) fabricated by atmospheric plasma spraying (APS) during thermal shock has been calculated. The residual stress of the coating after being sprayed has been regarded as the initial condition of the first thermal cycle. The characteristic of the stress development during the thermal cycle has been discussed, and the influence of the defects on the failure mode during the thermal cycle has also been discussed systematically. Finite element simulation results show that there exist higher radial thermal shock stresses on the ceramic layer surface of these two coatings. There also exist higher thermal stress gradient at the interface between the ceramic layer and the metallic layer. Higher thermal stress in 8YSZ/NiCoCrAlY coating lead to the decrease of thermal shock property as compared to that of LZ/8YSZ/NiCoCrAlY coating. The addition of LZ ceramic layer can increase the insulation temperature, impede the oxygen transferring to the bond coating and can also reduce the thermal stress. Considering from the aspects of thermal insulation ability and the thermal shock resistance ability, DCL type LZ/8YSZ TBCs is a more promising coating material compared with the single-ceramic-layer (SCL) type 8YSZ TBCs for the application.     

双涂层光纤应变传感器的理论与实验研究

对带有聚合物涂敷层和缓冲层的光纤应变传感器的力学特性进行了研究,建立了双涂层光纤与基体材料相互作用的线弹性理论模型.理论研究表明：在小半径近似条件下,双涂层光纤的力学传递特性决定于涂覆层和缓冲层的弹性模量的相对值;当缓冲层的弹性模量远大于涂覆层时,其作用可忽略.实验中,将光纤传感器埋入基体材料内部,利用白光干涉应变测量方法,对平均应变传递系数进行了实验研究.实验结果与理论仿真具有较好的一致性.     

On the Stress Fields in Inhomogeneous Media Determined by the Acoustic Emission Method

Physics of the Solid State - A method of calculating the local internal stresses has been proposed, in which pauses between successive acoustic emission signals in materials by their mechanical...