Resolution of a scheduling problem in a flowshop robotic cell

We develop in this paper a generic and precise identification of a scheduling problem in a flexible manufacturing system. We consider a flowshop robotic cell that processes several jobs. We assume that there is no intermediate buffer between machines. So, jobs may be blocked when downstream machines are busy. We present an integer programming model to determine the sequence of jobs that minimizes the makespan criterion. In order to solve large size problems, we propose a genetic algorithm (GA). Finally, computational experiments are proposed in order to compare the makespan returned by the GA to a lower bound.     

Heuristics for a two-stage hybrid flowshop scheduling problem with ready times and a product-mix ratio constraint

This paper focuses on the scheduling problem of minimizing makespan for a given set of jobs in a two-stage hybrid flowshop subject to a product-mix ratio constraint. There are identical parallel machines at the first stage of the hybrid flowshop, while there is a single batch-processing machine at the second stage. Ready times of the jobs (at the first stage) may be different, and a given product-mix ratio of job types should be kept in each batch at the second stage. We present three types of heuristic algorithms: forward scheduling algorithms, backward scheduling algorithms, and iterative algorithms. To evaluate performance of the suggested algorithms, a series of computational experiments are performed on randomly generated test problems and results are reported.     

Johnson’s rule,composite jobs and the relocation problem

Two-machine flowshop scheduling to minimize makespan is one of the most well-known classical scheduling problems. Johnson’s rule for solving this problem has been widely cited in the literature. We introduce in this paper the concept of composite job, which is an artificially constructed job with processing times such that it will incur the same amount of idle time on the second machine as that incurred by a chain of jobs in a given processing sequence. This concept due to Kurisu first appeared in 1976 to deal with the two-machine flowshop scheduling problem involving precedence constraints among the jobs. We show that this concept can be applied to reduce the computational time to solve some related scheduling problems. We also establish a link between solving the two-machine flowshop makespan minimization problem using Johnson’s rule and the relocation problem introduced by Kaplan. We present an intuitive interpretation of Johnson’s rule in the context of the relocation problem.     

Nonpreemptive flowshop scheduling with machine dominance

Flowshop scheduling deals with processing a set of jobs through a set of machines, where all jobs have to pass among machines in the same order. With the exception of minimizing a makespan on two machines, almost all other flowshop problems in a general setup are known to be computationally intractable. In this paper we study special cases of flowshop defined by additional machine dominance constraints. These constraints impose certain relations among the job processing times on different machines and make the studied problems tractable.     

Improved MILP models for two-machine flowshop with batch processing machines

In this paper, we consider the problem of scheduling jobs in a flowshop with two batch processing machines such that the makespan is minimized. Batch processing machines are frequently encountered in many industrial environments such as heat treatment operations in a steel foundry and chemical processes performed in tanks or kilns. Improved Mixed Integer Linear Programming (MILP) models are presented for the flowshop problem with unlimited or zero intermediate storage. An MILP-based heuristic is also developed for the problem. Computational experiments show that the new MILP models can significantly improve the original ones. Also, the heuristic can obtain the optimal solutions for all the test problem instances.     

No-wait or no-idle permutation flowshop scheduling with dominating machines

In this paper we study the no-wait or no-idle permutation flowshop scheduling problem with an increasing and decreasing series of dominating machines. The objective is to minimize one of the five regular performance criteria, namely, total weighted completion time, maximum lateness, maximum tardiness, number of tardy jobs and makespan. We establish that these five cases are solvable by presenting a polynomial-time solution algorithm for each case.     

Comparative evaluation of MILP flowshop models

This paper investigates the performance of two families of mixed-integer linear programing (MILP) models for solving the regular permutation flowshop problem to minimize makespan. The three models of the Wagner family incorporate the assignment problem while the five members of the Manne family use pairs of dichotomous constraints, or their mathematical equivalents, to assign jobs to sequence positions. For both families, the problem size complexity and computational time required to optimally solve a common set of problems are investigated. In so doing, this paper extends the application of MILP approaches to larger problem sizes than those found in the existing literature. The Wagner models require more than twice the binary variables and more real variables than do the Manne models, while Manne models require more constraints for the same sized problems. All Wagner models require much less computational time than any of the Manne models for solving the common set of problems, and these differences increase dramatically with increasing number of jobs and machines. Wagner models can solve problems containing larger numbers of machines and jobs than the Manne models, and hence are preferable for finding optimal solutions to the permutation flowshop problem with makespan objective.     

A bicriteria m-machine flowshop scheduling with sequence-dependent setup times

In this study, a bicriteria m-machine flowshop scheduling with sequence-dependent setup times is considered. The objective function of the problem is minimization of the weighted sum of total completion time and makespan. Only small size problems with up to 6 machines and 18 jobs can be solved by the proposed integer programming model. Also the model is tested on an example. We also proposed three heuristic approaches for solving large jobs problems. To solve the large sizes problems up to 100 jobs and 10 machines, special heuristics methods is used. Results of computational tests show that the proposed model is effective in solving problems.     

A note on scheduling alternative operations in two-machine flowshops

In this note, we consider a class of problems for scheduling a set of jobs each of which consists of two consecutive operations. The jobs are to be processed in a two-machine flowshop in which either or both machines are versatile. A versatile machine can perform both operations of a job. The objective is to minimise the makespan. While the whole class of problems has been shown to be NP-complete, we provide a general pseudopolynomial dynamic programming scheme which solves the problems analytically. This also establishes that the problems are only NP-complete in the ordinary sense. The solution scheme can be modified to solve another class of similar two-machine flowshop scheduling problems.     

A hybrid three-stage flowshop problem: Efficient heuristics to minimize makespan

We treat a problem of scheduling n jobs on a three stages hybrid flowshop of particular structure (one machine in the first and third stages and two dedicated machines in stage two). The objective is to minimize the makespan. This problem is NP-complete. We propose two heuristic procedures to cope with realistic problems. Extensive experimentation with various problem sizes are conducted and the computational results show excellent performance of the proposed heuristics.     

An efficient heuristic based on machine workload for the flowshop scheduling problem with setup and removal

We are concerned in this paper with solving ann jobs,M machines flowshop scheduling problem where the objective function is the minimization of the makespan. We take into account setup, processing and removal times separately. After drawing up a synthesis of existing work which addresses this type of problems, we propose a new heuristic algorithm which is based on the machine workload to find an efficient permutation schedule. Computational experiences show that our algorithm yields excellent results, particularly when bottleneck machines are present.     

Minimizing makespan with multiple-orders-per-job in a two-machine flowshop

We investigate a new scheduling problem, multiple-orders-per-job (MOJ), in the context of a two-machine flowshop. Lower bounds for the makespan performance measure are provided for combinations of lot-processing and item-processing machines. An optimization model is presented that addresses both job formation and job sequencing. We define a heuristic to minimize the makespan for the MOJ problem for two-machine item-processing flowshops. The heuristic obtains solutions within 2% of a tight lower bound and runs in O(HF) time, where H is the number of orders and F is the restricted number of jobs.     

Flowshop scheduling problem to minimize total completion time with random and bounded processing times

The flowshop scheduling problems with n jobs processed on two or three machines, and with two jobs processed on k machines are addressed where jobs have random and bounded processing times. The probability distributions of random processing times are unknown, and only the lower and upper bounds of processing times are given before scheduling. In such cases, there may not exist a unique schedule that remains optimal for all feasible realizations of the processing times, and therefore, a set of schedules has to be considered which dominates all other schedules for the given criterion. We obtain sufficient conditions when transposition of two jobs minimizes total completion time for the cases of two and three machines. The geometrical approach is utilized for flowshop problem with two jobs and k machines.     

A scatter search algorithm for the distributed permutation flowshop scheduling problem

The distributed permutation flowshop problem has been recently proposed as a generalization of the regular flowshop setting where more than one factory is available to process jobs. Distributed manufacturing is a common situation for large enterprises that compete in a globalized market. The problem has two dimensions: assigning jobs to factories and scheduling the jobs assigned to each factory. Despite being recently introduced, this interesting scheduling problem has attracted attention and several heuristic and metaheuristic methods have been proposed in the literature. In this paper we present a scatter search (SS) method for this problem to optimize makespan. SS has seldom been explored for flowshop settings. In the proposed algorithm we employ some advanced techniques like a reference set made up of complete and partial solutions along with other features like restarts and local search. A comprehensive computational campaign including 10 existing algorithms, together with statistical analyses, shows that the proposed scatter search algorithm produces better results than existing algorithms by a significant margin. Moreover all 720 known best solutions for this problem are improved.     

Approximations and auctions for scheduling batches on related machines

We consider the scheduling of groups of identical jobs on related machines with sequence independent setup times. We provide a 2-approximation algorithm for minimizing the makespan. The second result is a truthful, polynomial time, randomized mechanism for the batch scheduling problem with a deterministic approximation guarantee of 4.     

Scheduling parallel machines with inclusive processing set restrictions and job release times

We consider the problem of scheduling a set of jobs with different release times on parallel machines so as to minimize the makespan of the schedule. The machines have the same processing speed, but each job is compatible with only a subset of those machines. The machines can be linearly ordered such that a higher-indexed machine can process all those jobs that a lower-indexed machine can process. We present an efficient algorithm for this problem with a worst-case performance ratio of 2. We also develop a polynomial time approximation scheme (PTAS) for the problem, as well as a fully polynomial time approximation scheme (FPTAS) for the case in which the number of machines is fixed.     

A heuristic for scheduling in a two-stage hybrid flowshop with renewable resources shared among the stages

In this paper we propose a heuristic for solving the problem of resource constrained preemptive scheduling in the two-stage flowshop with one machine at the first stage and parallel unrelated machines at the second stage, where renewable resources are shared among the stages, so some quantities of the same resource can be used at different stages at the same time. Availability of every resource at any moment is limited and resource requirements of jobs are arbitrary. The objective is minimization of makespan. The problem is NP-hard. The heuristic first sequences jobs on the machine at stage 1 and then solves the preemptive scheduling problem at stage 2. Priority rules which depend on processing times and resource requirements of jobs are proposed for sequencing jobs at stage 1. A column generation algorithm which involves linear programming, a tabu search algorithm and a greedy procedure is proposed to minimize the makespan at stage 2. A lower bound on the optimal makespan in which sharing of the resources between the stages is taken into account is also derived. The performance of the heuristic evaluated experimentally by comparing the solutions to the lower bound is satisfactory.     

Two-Stage Production Scheduling with Separated Set-up Times and Stochastic Breakdowns

The problem of scheduling a two-machine flowshop, where set-up times are considered as separate from processing times and machines suffer random breakdowns, is addressed with respect to the makespan objective. A dominance relation for minimizing makespan with probability 1 is established. Furthermore, it is shown that Yoshida and Hitomi's algorithm for the deterministic problem stochastically minimizes makespan when random breakdowns are present.     

Heuristics for Flowshop Scheduling Problems Minimizing Mean Tardiness

Several heuristics are presented for the flowshop scheduling problem with the objective of minimizing mean tardiness. We consider the cases in which job sequences on all machines are the same (permutation flowshop) and in which they may be different. For the former case, the various methods that have been devised for minimizing the makespan are modified for our objective, while the list scheduling algorithm is used for the latter case. These heuristics are tested and compared with each other on randomly-generated test problems.     

A branch-and-bound algorithm for a two-machine flowshop scheduling problem with limited waiting time constraints

In this paper, we consider a two-machine flowshop scheduling problem in which the waiting time of each job between the two machines cannot be greater than a certain time period. For the problem with the objective of minimizing makespan, we identify several dominance properties of the problem and develop a branch-and-bound (B&B) algorithm using the dominance properties. Computational tests are performed on randomly generated test problems for evaluation of performance of the B&B algorithm, and results show that the algorithm can solve problems with up to 150 jobs in a reasonable amount of CPU time.