Morphology and mechanical properties of binary triblock copolymer blends

The influence of the morphology on the mechanical properties of binary styrene–butadiene (SB) triblock copolymer blends of a thermoplastic block copolymer and a thermoplastic elastomer (TPE) with different molecular architectures was studied with bulk samples prepared from toluene. Both block copolymers contained SB random copolymer middle blocks, that is, the block sequence S–SB–S. The two miscible triblock copolymers were combined to create a TPE with increased tensile strength without a change in their elasticity. The changes in the equilibrium morphology of the miscible triblock copolymer blends as a function of the TPE content (lamellae, bicontinuous morphology, hexagonal cylinders, and worms) resulted in a novel morphology–property correlation: (1) the strain at break and Young's modulus of blends with about 20 wt % TPE were larger than those of the pure thermoplastic triblock copolymer; (2) at the transition from bicontinuous structures to hexagonal structures (～35 wt % TPE), a change in the mechanical properties from thermoplastic to elastomeric was observed; and (3) in the full range of wormlike and hexagonal morphology (60–100 wt % TPE), elastomeric properties were observed, the strength greatly increasing and high‐strength elastomers resulting. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 429–438, 2005     

Tuning block copolymer phase behavior with a selectively associating homopolymer additive

We use polymer random phase approximation (RPA) theory to calculate the microphase separation transition (MST) spinodal for an AB + C diblock copolymer–homopolymer blend where the C homopolymers are strongly attracted to the A segment of the copolymers. Our calculations indicate that one can shift the MST spinodal value of the A ? B segmental interaction parameter (χ_ABN)_S to significantly lower values [i.e., (χ_ABN)_S < 10.5] upon the addition of a selectively attractive C homopolymer. For a sufficiently attractive C homopolymer, (χ_ABN)_S can be pushed to negative values, indicating microphase separation in what would appear to be a completely miscible diblock copolymer. Furthermore, we show that microphase separation can occur in diblock copolymer–homopolymer blends where the segmental interactions between all polymer constituents are attractive. By tuning the value of (χ_ABN)_S with a homopolymer additive, one is therefore able to tune the effective copolymer segregation strength and thus dramatically affect the blend phase behavior. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2083–2090, 2009     

Phase behavior of SEBS triblock copolymer gels

Dynamic density functional theory calculations were performed for thermoplastic elastomer gels composed of an ABA triblock copolymer immersed in a B‐attractive solvent. The triblock copolymer model was parameterized for poly[styrene‐b‐(ethylene‐co‐butylene)‐b‐styrene] (SEBS), while the solvent model was parameterized for the hydrocarbon oil tetradecane. The effect of the solvent concentration and S‐EB interaction on the morphology was investigated, where complementary experimental data was used to validate results at χ_ABN ≈ 100. Agreement was observed at solvent volume fractions of 0.2, 0.4, and 0.6, which correspond to the cylindrical, spherical, and spherical phases, respectively. Qualitative agreement was observed for 0.8 volume fraction solvent, where a core‐shell spherical micelle morphology was found. For a 50/50 vol % mixture of polymer/solvent, the effect of solvent molecular weight on the morphology was considered, where a transition between micro and macrophase separation was predicted at a critical solvent molecular weight. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1479–1491, 2011     

Phase separation in blends of two homopolymers and a diblock copolymer during film casting

Demixing during film casting of blends of polystyrene, polymethylmethacrylate, and a symmetric diblock copolymer of styrene and methylmethacrylate is discussed. The concentration fluctuations in the homogeneous solutions were calculated in mean field approximation. The structures in the homogeneous and demixed solutions and in the dry films were measured by small-angle x-ray scattering, and the morphologies of the dry films were characterized by transmission electron microscopy. The structure of the dry blends is evidently already pre-formed in solution.     

Morphology of ABC triblock copolymer/homopolymer blend systems

Morphological variations of ABC triblock copolymers through the blending of B or A/C homopolymers, all with short chain lengths, were studied experimentally. The samples were symmetric ISP triblock copolymers, where I, S, and P denote polyisoprene, polystyrene, and poly(2‐vinylpyridine), and component homopolymers. Microphase‐separated structures of the solvent‐cast films were observed with transmission electron microscopy and small‐angle X‐ray scattering. For an ISP/S system, the lattice constant of the tricontinuous gyroid structure (G‐structure) increased with an increase in the volume fraction of S (?_s) if the amount of added homopolymer was small, but it reached a certain limit, reflecting the fact that the midblock chain had a limit for chain stretching. For I/ISP/P blends, on the contrary, the lattice constant of the G‐structure continued increasing with decreasing ?_s. This result shows that the I and P domains did not have a limit for chain stretching because the two end blocks had free ends. © 2002 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 40: 1135–1141, 2002     

Effect of random and block copolymer additives on a homopolymer blend studied by small-angle neutron scattering

Small-angle neutron scattering (SANS) has been employed to study a blend of polystyrene and polybutadiene modified by copolymer additives. SANS data from the one-phase region approaching the phase boundary has been acquired for blends modified by random and diblock copolymers that have equal amounts of styrene and butadiene monomers as well as a random copolymer with an unequal monomer composition. The binary blend is near the critical composition, and the copolymer concentrations are low at 2.5% (w/w). The data have been fitted with the random-phase approximation model (binary and multicomponent versions) to obtain Flory–Huggins interaction parameters (χ) for the various monomer interactions. These results are considered in the context of previous light scattering data for the same blend systems. The SANS cloud points are in good agreement with previous results from light scattering. The shifts in the phase boundary are due to the effects of the additives on the χ parameter at the spinodal. All the additives appear to lower the χ parameter between the homopolymers; this is in conflict with the predicted Flory–Huggins behavior. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3191–3203, 2004     

Effect of block molecular weight distribution on the structure formation in block copolymer/homopolymer blends

The effect of homopolymer (hP) addition on the structure formation in lamellar amorphous block copolymers (BCP) with narrow‐ and broad‐molecular weight distribution (MWD) was studied using small‐angle X‐ray scattering and transmission electron microscopy. The systems in our study consist of blends of a poly(styrene‐b‐methyl acrylate) copolymer with block‐selective broad MWD of the poly(methyl acrylate) domain as well as polystyrene and poly(methyl acrylate) hPs with molecular weight less than the corresponding block of the copolymer. Homopolymer addition to the broad MWD domain of the BCP is found to induce structural changes similar to narrow MWD BCP/hP blend systems. Conversely, addition of hP to the narrow MWD domain is found to induce a more pronounced expansion of lamellar domains due to the segregation of the hP to the center region within the host copolymer domain. With increasing hP concentration, the formation of a stable two‐phase regime with coexisting lamellar/gyroid microphases is observed that is bounded by uniform lamellar phase regimes that differ in the distribution of hP within the corresponding narrow MWD block domain. The segregation of low‐molecular weight hP to the center region of the narrowdisperse domains of a broad MWD BCP is rationalized as a consequence of the more stretched chain conformations within the narrowdisperse block that are implied by the presence of a disperse adjacent copolymer domain. The increase of chain stretching reduces the capacity of the narrowdisperse block to solubilize hP additives and thus provides a driving force for the segregation of hP chains to the center of the host copolymer domain. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 50: 106–116, 2012     

Order‐order transitions of a triblock copolymer with a homopolymer (ABC/A) blend film induced by saturated solvent vapor annealing

The morphology transition of binary mixtures of polystyrene‐block‐poly(butadiene)‐block‐poly(2‐vinylpyridine)(SBV) triblock and polystyrene (PS) homopolymer thin films was investigated as a function of the volume fraction of added homopolymer and the annealing time in benzene vapor. It was found that the weight ratio of PS in the blends influenced the transition process. When PS content was >5%, the order‐order transition (OOT) of core‐shell cylinders (C) →sphere in “diblock Gyroid” (sdG) → sphere in lamella (sL) → sphere (S) was observed, which was similar to ABC triblock copolymer except for the increased surface area of the PS phase. When PS content reached to 10–30%, the OOT in the sequence of C → sL → S was observed. The disappearance of the Gyroid phase is due to the change of the effective volume fraction. Further increasing the PS content, C phase also disappeared and sL → S was expected to take place. © 2014 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2014 , 52, 1030–1036     

Nanostructure stability and swelling of ternary block copolymer/homopolymer blends: A direct comparison between dissipative particle dynamics and experiment

Ternary block copolymer (BCP)‐homopolymer (HP) blends offer a simple method for tuning nanostructure sizes to meet application‐specific demands. Comprehensive dissipative particle dynamic (DPD) simulations were performed to study the impact of polymer interactions, molecular weight, and HP volume fraction (φ_HP ) on symmetric ternary blend morphological stability and domain spacing. DPD reproduces key features of the experimental phase diagram, including lamellar domain swelling with increasing φ_HP , the formation of an asymmetric bicontinuous microemulsion at a critical HP concentration ${\phi }_{\mathrm{HP}}^{*}$, and macrophase separation with further HP addition. Simulation results matched experimental values for ${\phi }_{\mathrm{HP}}^{*}$ and lamellar swelling as a function of HP to BCP chain length ratio, α = N_HP/N_BCP . Structural analysis of blends with fixed φ_HP but varying α confirmed that ternary blends follow the wet/dry brush model of domain swelling with the miscibility of HPs and BCPs depending on α . Longer HPs concentrate in the center of domains, boosting their swelling efficiencies compared to shorter chains. These results advance our understanding of BCP‐HP blend phase behavior and demonstrate the value of DPD for studying polymeric blends. © 2019 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2019 , 57, 794–803     

Block copolymer compatibilizers for polystyrene/poly(dimethylsiloxane) blends

Symmetric polystyrene (PS)–poly(dimethylsiloxane) (PDMS) diblock copolymers were mixed into a 20% dispersion of PDMS in PS. The effect of adding the block copolymer on the blend morphology was examined as a function of the block copolymer molecular weight (M_n,bcp), concentration, and viscosity ratio (η_r). When blended together with the PS and PDMS homopolymers, most of the block copolymer appeared as micelles in the PS matrix. Even when the copolymer was preblended into the PDMS dispersed phase, block copolymer micelles in the PS matrix phase were observed with transmission electron microscopy after mixing. Adding 16 kg/mol PS–PDMS block copolymer dramatically reduced the PDMS particle size, but the morphology, as examined by scanning electron microscopy, was unstable upon thermal annealing. Adding 156 kg/mol block copolymer yielded particle sizes similar to those of blends with 40 or 83 kg/mol block copolymers, but only blends with 83 kg/mol block copolymer were stable after annealing. For a given value of M_n,bcp, a minimum PDMS particle size was observed when η_r ～ 1. When η_r = 2.6, thermally stable, submicrometer particles as small as 0.6 μm were observed after the addition of only 3% PS–PDMS diblock (number‐average molecular weight = 83 kg/mol) to the blend. As little as 1% 83 kg/mol block copolymer was sufficient to stabilize a 20% dispersion of 1.1‐μm PDMS particles in PS. Droplet size reduction was attributed to the prevention of coalescence caused by small amounts of block copolymer at the interface. The conditions under which block copolymer interfacial adsorption and interpenetration were facilitated were explained with Leibler's brush theory. © 2002 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 346–357, 2002; DOI 10.1002/polb.10098     

Morphology of reactive PP/PS blends with hyperbranched polymers

To study the efficiency of different mechanism for reactive compatibilization of polypropylene/polystyrene (PP/PS) blends main chain or terminal functionalized PP and terminal functionalized PS have been synthesized by different methods. While the in-situ block and graft copolymer formation results in finer phase morphologies compared to the corresponding non-reactive blends, the morphology development in the ternary blend system PP/PS + HBP (hyperbranched polymer) is a very complex process. HBP with carboxylic acid endgroups reacts preferably with the reactive sites of the oxazoline functionalized PS (PS-Ox) and locates mainly within the dispersed PS-Ox phase. A bimodal size distribution of the PS-Ox particles within the oxazoline modified PP (PP-Ox) matrix phase is observed with big PS-Ox particles (containing the HBP as dispersed phase) and small PS-Ox particles similar in size like the unimodal distributed particles in the non-reactive PP-Ox/PS-Ox blends. Factors influencing the morphology are discussed.     

Phase behavior of polystyrene acrylonitril copolymer and polymethylmethacrylate blends under shear

Polymer blends undergo external stresses such as pressure and shear in course of processing cycles. The knowledge of their phase behavior at each step of these cycles is crucial for understanding their physical properties and eventually improves their performance in practical applications. The effects of shear on the phase diagram of binary polymer blends are considered. A theoretical formulism is used upon which the free energy is the sum of two terms. The first term is modeled with the Flory–Huggins free energy of mixing and describes the thermodynamic behavior of the system in the quiescent state. The second term represents the excess free energy stored during flow. In the presence of shear flow, the excess free energy is expressed in terms of the viscosity and the shear modulus. Both quantities depend on composition and shear rate. The curvature of the variation of viscosity versus composition has a tremendous impact upon the nature of phase separation. Phase diagrams are described by the spinodal curves and show for the case considered here miscibility enhancement with increasing shear rate. A good correlation is found with experimental data of the literature on blends of polystyrene acrylonitril copolymer and polymethylmethacrylate. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2011     

The effect of compatibilization and rheological properties of polystyrene and poly(dimethylsiloxane) on phase structure of polystyrene/poly(dimethylsiloxane) blends

The compatibilization effect of polystyrene (PS)‐poly(dimethylsiloxane) (PDMS) diblock copolymer (PS‐b‐PDMS) and the effect of rheological properties of PS and PDMS on phase structure of PS/PDMS blends were investigated using a selective extraction technique and scanning electron microscopy (SEM). The dual‐phase continuity of PS/PDMS blends takes place in a wide composition range. The formation and the onset of a cocontinuous phase structure largely depend on blend composition, viscosity ratio of the constituent components, and addition of diblock copolymers. The width of the concentration region of the cocontinuous structure is narrowed with increasing the viscosity ratio of the blends and in the presence of the small amount diblock copolymers. Quiescent annealing shifts the onset values of continuity. The experimental results are compared with the volume fraction of phase inversion calculated with various theoretical models, but none of the models can account quantitatively for the observed data. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 898–913, 2004     

Thin film confinement reduces compatibility in symmetric ternary block copolymer/homopolymer blends

The thin film phase behavior of ternary blends consisting of symmetric poly(styrene) (PS)-b-poly(dimethylsiloxane)(PDMS), PS, and PDMS was investigated using X-ray reflectivity (XRR) and atomic force microscopy (AFM). This system is strongly segregated, and the homopolymers are approximately the same length as the corresponding blocks of the copolymer. The XRR and AFM data are used to quantify changes in domain spacing (L) and morphology evolution with increasing homopolymer content (Φ _H). In 100 nm thick films, from Φ _H = 0 to 0.20, the system maintains a perfect parallel lamellar structure and domains swell as predicted based on theory; however, from Φ _H = 0.30 to 0.50, a morphology transition to a “dot pattern” morphology (tentatively identified as perforated lamellae) and mixed morphologies were observed before macrophase separation. In thicker films, dot patterns were observed for a broad range of Φ _H before macrophase separation. The absence of the bicontinuous microemulsion phase reported for bulk blends and thin films of perpendicular lamellae and the presence of dot patterns/perforated lamellae are attributed to preferential migration of the PDMS homopolymer to the wetting layers located at the substrate and free air interfaces, which leads to an asymmetric composition within the film and morphology transition. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2018 , 56, 1443–1451     

Effect of chain blockiness on the phase behavior of ethylene‐octene copolymer blends

New challenges and opportunities for polyolefin blends arise from the recent introduction of olefin block copolymers (OBCs). In this study, the effect of chain blockiness on the miscibility and phase behavior of ethylene‐octene (EO) copolymer blends was studied. Binary blends of two statistical copolymers (EO/EO blends) that differed in comonomer content were compared with blends of an EO with a blocky EO copolymer (EO/OBC blends). The blends were rapidly quenched to retain the phase morphology in the melt and the phase volumes were obtained by atomic force microscopy (AFM). Two EOs of molecular weight about 100 kg/mol were miscible if the difference in octene content was less than about 10 mol % and immiscible if the octene content difference was greater than about 13 mol %. The blocky nature of the OBCs reduced the miscibility and broadened the partial miscibility window of the EO/OBC blends compared with the EO/EO blends. The EO/OBC blends were miscible if the octene content difference was less than 7 mol % and immiscible above 13 mol % octene content difference. It was also found that the phase behavior of EO/OBC blends strongly depended on blend composition even for constituent polymers of about the same molecular weight. Significantly more demixing was observed in an OBC‐rich blend (EO/OBC 30/70 v/v) than in an OBC‐poor blend (EO/OBC 70/30 v/v). An interpretation based on extractable fractions of the OBC described the major features of the EO/OBC (30/70 v/v) blends. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1554–1572, 2009     

Morphology and microphase separation of star copolymers

Star copolymers have attracted significant interest due to their different characteristics compared with diblock copolymers, including higher critical micelle concentration, lower viscosity, unique spatial shape, or morphologies. Development of synthetic skills such as anionic polymerization and controlled radical polymerization have made it possible to make diverse architectures of polymers. Depending on the molecular architecture of the copolymer, numerous morphologies are possible, for instance, Archimedean tiling patterns and cylindrical microdomains at symmetric volume fraction for miktoarm star copolymers as well as asymmetric lamellar microdomains for star‐shaped copolymers, which have not been reported for linear block copolymers. In this review, we focus on morphologies and microphase separations of miktoarm (A_mB_n and ABC miktoarm) star copolymers and star‐shaped [(A‐b‐B)_n] copolymers with nonlinear architecture. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1–21     

Crystallization of micelles and matrix in dilute diblock copolymer/homopolymer solutions

The crystallization, morphology, and crystalline structure of dilute solid solutions of tetrahydrofuran–methyl methacrylate diblock copolymer (PTHF-b-PMMA) in poly(ethylene oxide) (PEO) and PTHF have been studied with differential scanning calorimetry (DSC), X-ray, and optical microscopy. This study provides a new insight into the crystallization behavior of block copolymers. For the dilute PTHF-b-PMMA/PEO system containing only 2 to 7 wt % of PTHF content, crystallization of the PTHF micellar core was detected both on cooling and on heating. Compared the crystallization of the PTHF in the dilute solutions with that in the pure copolymer, it was found that the crystallizability of the PTHF micellar core in the solution is much greater than that of the dispersed PTHF microdomain in the pure copolymer. The stronger crystallizability in the solution was presumably due to a softened PMMA corona formed in the solution of the copolymer with PEO. However, the “soft” micelles formed in the solution (meaning that the glass transition temperatures (T_g) of the micelle is lower than the T_m of the matrix phase) showed almost no effects on the spherulitic morphology of the PEO component, compared with that of the pure PEO sample. In contrast, significant effects of the micelles with a “hard” PMMA core (meaning that the T_g of the core is higher than the T_m of the PTHF homopolymer) on the nucleation, crystalline structure, and spherulitic morphology were observed for the dilute PTHF-b-PMMA/PTHF system. © 1998 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 36: 2961–2970, 1998     

Phase behavior in mixtures of a homopolymer and a block copolymer 1. FTIR and DSC studies

Miscibility in blends of three styrene-butadiene-styrene and one styrene-isoprene-styrene triblock copolymers containing 28%, 30%, 48%, and 14% by weight of polystyrene, respectively, with poly(vinyl methyl ether) (PVME) were investigated by FTIR spectroscopy and differential scanning calorimetry (DSC). It was found from the optical clarity and the glass transition temperature behavior that the blends show miscibility for each kind of triblock copolymers below a certain concentration of PVME. The concentration range to show miscibility becomes wider as the polystyrene content and molecular weight of PS segment in the triblock copolymers increase. From the FTIR results, the relative peak intensity of the 1100 cm^-1 region due to COCH₃ band of PVME and peak position of 698 cm^-1 region due to phenyl ring are sensitive to the miscibility of SBS(SIS)/PVME blends. The results show that the miscibility in SBS(SIS)/PVME blends is greatly affected by the composition of the copolymers and the polystyrene content in the triblock copolymers. Molecular weights of polystyrene segments have also affected the miscibility of the blends. ©1995 John Wiley & Sons, Inc.     

Phase morphology and mechanical properties of iPP/SEP blends

The effects of the addition of diblock copolymer poly(styrene‐b‐ethylene‐co‐propylene) (SEP) to isotactic polypropylene (iPP) on the morphology and mechanical properties were investigated. Phase morphologies of iPP/SEP blends up to a 70/30 weight ratio, prepared in Brabender Plasticoder, were studied with optical microscopy, scanning electron microscopy, transmission electron microscopy, and wide‐angle X‐ray diffraction. The addition of 2.5 wt % SEP caused a nucleation effect (by decreasing the crystallite and spherulite size) and randomization of the crystallites. With further SEP addition, the crystallite and spherulite size increased because of prolonged solidification and crystallization and achieved the maximum in the 80/20 iPP/SEP blend. This maximum was a result of the appearance of β spherulites and the presence of mixed α spherulites in the 80/20 iPP/SEP blend. Dispersed SEP particles were irregular and elongated clusters consisting of oval and spherical core–shell microdomains or SEP micelles. SEP clusters accommodated their shapes to interlamellar and interspherulitic regions, which enabled a well‐developed spherulitization even in the 70/30 iPP/SEP blend. The addition of SEP decreased the yield stress, elongation at yield, and Young's modulus but significantly improved the notched impact strength with respect to the strength of pure iPP at room temperature. Some theoretical models for the determination of Young's modulus of iPP/SEP blends were applied for a comparison with the experimental results. The experimental line was closest to the Takayanagi series model. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 566–580, 2001     

Phase behavior in mixtures of a homopolymer and a block copolymer. 4. SALS and SAXS studies

Phase behavior of blends of poly(vinyl methyl ether) (PVME) with four styrene-butadiene-styrene (SBS) triblock copolymers, being of various molecular weights, architecture, and compositions, was investigated by small-angle light scattering. Small-angle X-ray scattering investigation was accomplished for one blend. Low critical solution temperature (LCST) and a unique phase behavior, resembling upper critical solution temperature (UCST), were observed. It was found that the architecture of the copolymer greatly influenced the phase behavior of the blends. Random phase approximation theory was used to calculate the spinodal phase transition curves of the ABA/C and BAB/C systems; LCST and resembling UCST phase behavior were observed as the parameters of the system changed. Qualitatively, the experimental and the theoretical results are consistent with each other. © 1996 John Wiley & Sons, Inc.