Routing open shop and flow shop scheduling problems

We consider a generalization of the classical open shop and flow shop scheduling problems where the jobs are located at the vertices of an undirected graph and the machines, initially located at the same vertex, have to travel along the graph to process the jobs. The objective is to minimize the makespan. In the tour-version the makespan means the time by which each machine has processed all jobs and returned to the initial location. While in the path-version the makespan represents the maximum completion time of the jobs. We present improved approximation algorithms for various cases of the open shop problem on a general graph, and the tour-version of the two-machine flow shop problem on a tree. Also, we prove that both versions of the latter problem are NP-hard, which answers an open question posed in the literature.     

Joint production and preventive maintenance scheduling for a single degraded machine by considering machine failures

Production scheduling and maintenance planning are two interdependent issues that most often have been investigated independently. Although both preventive maintenance (PM) and minimal repair affect availability and failure rate of a machine, only a few researchers have considered this interdependency in the literature. Furthermore, most of the existing joint production and preventive maintenance scheduling methods assume that machine is available during the planning horizon and consider only a possible level for PM. In this research, an integrated model is proposed that coordinates preventive maintenance planning with single-machine scheduling to minimize the weighted completion time of jobs and maintenance cost, simultaneously. This paper not only considers multiple PM levels with different costs, times and reductions in the hazard rate of the machine, but also assumes that a machine failure may occur at any time. To illustrate the effectiveness of the suggested method, it is compared to two situations of no PM and a single PM level. Eventually, to tackle the suggested problem, multi-objective particle swarm optimization and non-dominated sorting genetic algorithm (NSGA-II) are employed and their parameters are tuned Furthermore, their performances are compared in terms of three metrics criteria.     

Multi-objective parallel machine scheduling problems by considering controllable processing times

This study examines parallel machine scheduling problems with controllable processing times. The processing time of each job can be between lower and upper bounds, and a cost is associated with the processing of a job on a machine. The processing time of a job can be decreased, which may lower the cycle time, although doing so would incur additional costs. This study develops two multi-objective mathematical models, which consist of two and three inconsistent objective functions, respectively. The first model minimizes the total manufacturing cost (TMC) and the total weighted tardiness (TWT) simultaneously, while the second uses makespan (C_max) as an additional objective function. In contrast to conventional mathematical models, efficient solutions are attained using the lexicographic weighted Tchebycheff method (LWT). Experimental results indicate that the LWT yields better-spread solutions and obtains more non-dominated solutions than its alternative, that is the weighted-sum method, which is a widely used yet promising approach to achieve multi-objective optimization. Results of this study also demonstrate that in purchasing machines, the variation in the fixed costs associated with the processing of jobs on machines is critical to reducing TWT. Moreover, using C_max as an additional objective function typically improves TWT and worsens TMC.     

Two-machine flow shop no-wait scheduling with machine maintenance

We study a two-machine flow shop scheduling problem with no-wait in process, in which one of the machines is subject to mandatory maintenance. The length of the maintenance period is defined by a non-decreasing function that depends on the starting time of that maintenance. The objective is to minimize the completion time of all activities. We present a polynomial-time approximation scheme for this problem. Received: November 2004 / Received version: March 2005 AMS classification: 90B35, 90B30, 90C59 The research was partly supported by INTAS (Project 03-51-5501) All correspondence to: Vitali A. Strusevich     

Two-machine open shop scheduling with special transportation times

The paper considers a problem of scheduling n jobs in a two-machine open shop to minimise the makespan, provided that preemption is not allowed and the interstage transportation times are involved. In general, this problem is known to be NP-hard. We present a linear time algorithm that finds an optimal schedule if no transportation time exceeds the smallest of the processing times. We also describe an algorithm that creates a heuristic solution to the problem with job-independent transportation times. Our algorithm provides a worst-case performance ratio of 8/5 if the transportation time of a job depends on the assigned processing route. The ratio reduces to 3/2 if all transportation times are equal.     

On-line two-machine open shop scheduling with time lags

We analyze the performance of the greedy algorithm for the on-line two-machine open shop scheduling problem of minimizing makespan, in which time lags exist between the completion time of the first and the start time of the second operation of any job. The competitive ratio for the greedy algorithm is 2, and it can be reduced to 5/3 if the maximum time lag is less than the minimum positive processing time of any operation. These ratios are tight. We also prove that no on-line non-delay algorithm can have a better competitive ratio.     

Two-stage open shop scheduling with a bottleneck machine

It is known that for the open shop scheduling problem to minimize the makespan there exists no polynomial-time heuristic algorithm that guarantees a worst-case performance ratio better than 5/4, unless P≠NP. However, this result holds only if the instance of the problem contains jobs consisting of at least three operations. This paper considers the open shop scheduling problem, provided that each job consists of at most two operations, one of which is to be processed on one of the m⩾2 machines, while the other operation must be performed on the bottleneck machine, the same for all jobs. For this NP-hard problem we present a heuristic algorithm and show that its worst-case performance ratio is 5/4.     

The equal allocation policy in open shop batch scheduling

We study the optimality of the very practical policy of equal allocation of jobs to batches in batch scheduling problems on an m-machine open shop. The objective is minimum makespan. We assume unit processing time jobs, machine-dependent setup times and batch availability. We show that equal allocation is optimal for a two-machine and a three-machine open shop. Although, this policy is not necessarily optimal for larger size open shops, it is shown numerically to produce very close-to-optimal schedules.     

A tabu search approach for proportionate multiprocessor open shop scheduling

In the multiprocessor open shop scheduling problem, jobs are to be processed on a set of processing centers—each having one or more parallel identical machines, while jobs do not have a pre-specified obligatory route. A special case is the proportionate multiprocessor open shop scheduling problem (PMOSP) in which the processing time on a given center is not job-dependent. Applications of the PMOSP are evident in health care systems, maintenance and repair shops, and quality auditing and final inspection operations in industry. In this paper, a tabu search (TS) approach is presented for solving the PMOSP with the objective of minimizing the makespan. The TS approach utilizes a neighborhood search function that is defined over a network representation of feasible solutions. A set of 100 benchmark problems from the literature is used to evaluate the performance of the developed approach. Experimentations show that the developed approach outperforms a previously developed genetic algorithm as it produces solutions with an average of less than 5 % deviation from a lower bound, and 40 % of its solutions are provably optimal.     

Component redundancy allocation in optimal cost preventive maintenance scheduling

This work presents a methodology to assist maintenance teams in defining the maintenance schedule and redundancy allocation that minimise the life-cycle average cost of a system. The minimal data required are three average costs and one reliability function. This methodology is useful in a system design phase, since in this situation data is usually scarce or inaccurate, but can also be applied in the exploration phase. It consists of an adaptation of the classical optimal age replacement method, combined with a redundancy allocation problem. A set of simple illustrative examples covering a variety of operating conditions is presented, demonstrating quantitatively the applicability of the methodology to a range of maintenance optimisation decisions.     

Minimizing makespan in a two-stage hybrid flow shop scheduling problem with open shop in one stage

This paper considers a scheduling problem in two-stage hybrid flow shop, where the first stage consists of two machines formed an open shop and the other stage has only one machine. The objective is to minimize the makespan, i.e., the maximum completion time of all jobs. We first show the problem is NP-hard in the strong sense, then we present two heuristics to solve the problem. Computational experiments show that the combined algorithm of the two heuristics performs well on randomly generated problem instances.     

Generalized stationary models for scheduling single and multiple preventive maintenance routines

This paper is concerned with the development and applicationof stationary models for scheduling single and multiple preventivemaintenance (PM) situations focusing on issues of model implementation.The first part of the paper deals with the practical implementationof the basic single PM scheduling model based on the renewalprocess. The main practical difficulty is lifetime-distributionselection for small data sets which is typical in PM situations.Thus a sensitivity analysis of optimal PM interval to selectedlife distributions following PM and failures (corrective maintenance)is carried out. It has been found that the selected pair ofdistributions using AIC criteria as well as the Weibull–Weibullfitted pair have the smallest availability loss in estimatingthe optimal PM interval. The second part of this paper is concernedwith modelling multi-PM situations—something which hasreceived very little attention in the literature despite itsfrequent implementation in real life. A multi-PM model basedon the renewal process is discussed. The model assumes a multi-PMinterval which is an integer multiple of the single PM intervalsand different renewal functions following each type of PM. Theprocedure of model implementation is discussed through numericalexample.     

Multi-objective assembly permutation flow shop scheduling problem: a mathematical model and a meta-heuristic algorithm

This study is devoted to schedule a three-stage manufacturing system including machining, assembly and batch processing stages. The system is supposed to be capable of manufacturing a variation of products. At the first stage, the need for machining raw parts causes the manufacturer to deal with a flow shop scheduling problem. In the next stage, processed parts should be assembled together in order to form desired products. It is noteworthy that several operations are not allowed to be executed simultaneously on the same machine. Second stage should be considered as a single-assembly line or a single team of operators, and finally the manufacturing processing stage. The considered objectives are to minimize completion time of all products (makespan) and sum of the earliness and tardiness costs, simultaneously. First, the proposed scheduling problem is formulated into a mixed-integer mathematical model, and then owing to the NP-hardness of the concluded model a meta-heuristic approach is applied. A hybrid algorithm is modified to create a powerful method in searching the discrete solution space of this problem by taking advantage of superiorities of both Genetic Algorithm and Particle Swarm Optimization methods. Numerical experiments are designed to evaluate the performance of the proposed algorithm.     

Heuristic constructive algorithms for open shop scheduling to minimize mean flow time

In this paper, we consider the problem of scheduling n jobs on m machines in an open shop environment so that the sum of completion times or mean flow time becomes minimal. For this strongly NP-hard problem, we develop and discuss different constructive heuristic algorithms. Extensive computational results are presented for problems with up to 50 jobs and 50 machines, respectively. The quality of the solutions is evaluated by a lower bound for the corresponding preemptive open shop problem and by an alternative estimate of mean flow time. We observe that the recommendation of an appropriate constructive algorithm strongly depends on the ratio n/m.     

A projective algorithm for preemptive open shop scheduling with two multiprocessor groups

We study a multiprocessor extension of the preemptive open shop scheduling problem, where the set of processors is partitioned into processor groups. We show that the makespan minimization problem is polynomially solvable for two multiprocessor groups even if preemptions are restricted to integral times.     

Application of Benders’ decomposition to power plant preventive maintenance scheduling

Power plant preventive maintenance scheduling consists of knowing which generating units to take off line for regular safety inspection. This problem is extremely important because a failure in a power station may cause a general breakdown in an electric network. The principal danger is that customer electricity demand will not be satisfied in such cases. The problem is approached from the operations research perspective as a question of optimisation. Benders’ decomposition technique is used to solve the resulting model. An example of this application is included. The algorithm is put to use in a real power plant setting. The obtained result is a schedule that allows the efficient organisation of preventive maintenance over the time horizon considered.     

Operation and preventive maintenance scheduling for containerships: Mathematical model and solution algorithm

This paper considers the problem of determining operation and maintenance schedules for a containership equipped with various subsystems during its sailing according to a pre-determined navigation schedule. The operation schedule, which specifies working time of each subsystem, determines the due-date of each maintenance activity and the maintenance schedule specifies the actual start time of each maintenance activity. The main constraints are subsystem requirements, workforce availability, working time limitation, and inter-maintenance time. To represent the problem mathematically, a mixed integer programming model is developed. Then, due to the complexity of the problem, we suggest a heuristic algorithm that minimizes the sum of earliness and tardiness between the due-date and the actual start time for each maintenance activity. Computational experiments were done on various test instances and the results are reported. In particular, a case study was done on a real instance and a significant amount of improvement is reported over the experience based conventional method.     

Optimal system design considering warranty,periodic preventive maintenance,and minimal repair

This paper presents a cost minimisation model for an optimal design of a mixed series-parallel system with deteriorating components. The model incorporates warranty, periodic preventive maintenance, and minimal repair in the design of system configuration. Imperfect repair is adopted to model the effect of preventive maintenance. Both free and pro-rata warranty policies are considered. A numerical example is given to demonstrate the application of this model.