Microstructure and mechanical properties of hot‐air drawn poly(ethylene terephthalate) fibers

Hot‐air drawing method has been applied to poly(ethylene terephthalate) (PET) fibers in order to investigate the effect of strain rate on their microstructure and mechanical properties and produce high‐performance PET fibers. The hot‐air drawing was carried out by blowing hot air controlled at a constant temperature against an as‐spun PET fiber connected to a weight. As the hot air blew against the fibers weighted variously at a flow rate of about 90 ℓ/min, the fibers elongated instantaneously at a strain rate in the range of 2.3–18.7 s⁻¹. The strain rate in the hot‐air drawing increased with increasing drawing temperature and applied tension. When the hot‐air drawing was carried out at a drawing temperature of 220°C under an applied tension of 27.6 MPa, the strain rate was the highest value of 18.7 s⁻¹. A draw ratio, birefringence, crystallite orientation factor, and mechanical properties increased as the strain rate increased. The fiber drawn at the highest stain rate had a birefringence of 0.231, degree of crystallinity of 44%, tensile modulus of 18 GPa, and dynamic storage modulus of 19 GPa at 25°C. The mechanical properties of fiber obtained had almost the same values as those of the zone‐annealed PET fiber reported previously. © 1999 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 37: 1703–1713, 1999     

Correlation between the tensile properties and network draw ratio of CO2‐laser‐heated drawn poly(ethylene terephthalate) fibers

Low‐orientation and amorphous poly(ethylene terephthalate) fibers were drawn continuously with heating by carbon dioxide (CO₂) laser radiation. The tensile properties were examined in terms of the birefringence and network draw ratio, which was estimated from the strain shift of true stress–strain curves. Two drawing forms, neck drawing with a draw efficiency (the ratio of the network draw ratio to the actual draw ratio) of about unity and flow drawing with a draw efficiency of about zero, were found to be stable in the continuous drawing process. Meanwhile, any draw‐efficiency value between zero and unity could be obtained in the batch‐drawing process. The object whose orientation was estimated by the network draw ratio differed from that estimated by birefringence. Two linear relationships were found, between the network draw ratio and tensile strength and between the birefringence and initial modulus. The true stress at breaking increased with the network draw ratio of the CO₂‐laser‐heated drawn fibers, and when the draw ratio exceeded 5.0, it became higher than that for batch‐drawn fibers. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 2322–2331, 2003     

Effect of constrained annealing on the mechanical properties of electrospun poly(ethylene oxide) webs containing multiwalled carbon nanotubes

In this work, flexible nanofibrous membranes (mats) of poly(ethylene oxide) (PEO) with and without multiwall carbon nanotubes (MWNTs) were fabricated by electrospinning. The effects of annealing and MWNT concentration on mat morphology, MWNT dispersion within the nanofibers, and the mechanical properties of electrospun mats were studied. Annealing temperatures ranged from 60 °C to 64 °C [near the melting temperature (64 °C via differential scanning calorimetry)] for 4 minutes. Samples were annealed with and without applied tension (constrained and unconstrained annealing). Annealing at the highest temperature (64 °C), before the loss of fibrous morphology, significantly improved fiber–fiber bonding and therefore the tensile strength of the mats. Compared with unconstrained annealing, constrained annealing introduced fiber alignment (and therefore molecular orientation) along the tensile axis (direction of constraint) during annealing and resulted in a significant increase in modulus for all samples (with and without MWNTs). The use of constrained annealing may be a facile approach to enhance modulus in nanofibrous mats while maintaining high porosity. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 787–796     

Effects of the drawing form and draw ratio on the fiber structure and mechanical properties of CO2-laser-heated-drawn poly(ethylene terephthalate) fibers

The structure, mechanical properties, and thermomechanical properties of poly(ethylene terephthalate) (PET) fibers obtained by laser-heated drawing were investigated in terms of their dependence on the draw ratio and feed speed and the differences between neck-drawn fibers and flow-drawn fibers. The long period at a draw ratio of 6.0 reached 19.0 nm, notably larger than at lower ratios, whereas the tilting angle of the laminar structure was constant at about 60°, regardless of the draw ratio. A maximum value of 15.0 GPa was attained for the initial modulus, and 1.07 GPa was attained for the tensile strength. A higher tensile strength orientation-induced crystallized fiber at the same initial modulus was obtained from higher molecular weight PET. The relationship between the compliance and molecular orientation of the amorphous phase was studied with a series model of crystalline and amorphous phases. The results revealed that, in the high-draw-ratio fibers, the compliance of the amorphous phase decreased with the draw ratio at a higher rate than indicated by extrapolation to intrinsic values. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 79–90, 2004     

Crystallization improvement of poly(L‐lactide) induced by functionalized multiwalled carbon nanotubes

In the present work, the crystalline structures and the melting behaviors of poly(L ‐lactide) (PLLA) obtained after being annealed at different conditions have been investigated through differential scanning calorimetry and wide‐angle X‐ray diffraction, respectively. To improve the crystallization of PLLA, functionalized multiwalled carbon nanotubes (f‐MWCNTs) are introduced into PLLA. Our results show that by prolonging the annealing duration or enhancing the annealing temperature, the degree of crystallinity of PLLA gradually increases. Very important, the addition of f‐MWCNTs promotes the cold‐crystallization of PLLA dramatically even at relatively lower annealing temperature or in shorter annealing duration. Further results show that, whether in neat PLLA or in PLLA/f‐MWCNTs nanocomposite, only α form crystal forms during the annealing process. The glass transition temperature shifts to high temperatures because of the increase of crystallinity. F‐MWCNTs exhibit great heterogeneous nucleation effect for PLLA crystallization through enhancing the nucleation density, leading to homogeneous and tiny spherulites formation in a very short time. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 326–339, 2009     

Highly enhanced electrical and mechanical properties of methyl methacrylate modified natural rubber filled with multiwalled carbon nanotubes

Developing conductive networks in a polymer matrix with a low percolation threshold and excellent mechanical properties is desired for soft electronics applications. In this work, natural rubber (NR) functionalized with poly(methyl methacrylate) (PMMA) was prepared for strong interfacial interactions with multiwalled carbon nanotubes (MWCNT), resulting in excellent performance of the natural rubber nanocomposites. The MWCNT and methyl methacrylate functional groups gave good filler dispersion, conductivity and tensile properties. The filler network in the matrix was studied with microscopy and from its non-linear viscoelasticity. The Maier-Göritze approach revealed that MWCNT network formation was favored in the NR functionalized with PMMA, with reduced electrical and mechanical percolation thresholds. The obvious improvement in physical performance of MWCNT/methyl methacrylate functionalized natural rubber nanocomposites was caused by interfacial interactions and reduced filler agglomeration in the NR matrix. The modification of NR with poly(methyl methacrylate) and MWCNT filler was demonstrated as an effective pathway to enhance the mechanical and electrical properties of natural rubber nanocomposites.     

Crystallization,rheological, and mechanical properties of PLLA/PEG blend with multiwalled carbon nanotubes

Functionalized multiwalled carbon nanotubes (FMWCNTs) were introduced into poly(L‐lactide)/polyethylene glycol (PLLA/PEG) blend and the effects of FMWCNTs on crystallization behaviors, rheological, and mechanical properties of PLLA/PEG/FMWCNTs were investigated. The results show that FMWCNTs exhibit good distribution in the nanocomposites and absorb some PEG to agglomerate around them. The crystallization behavior of PLLA in the nanocomposites is greatly dependent on the content of FMWCNTs. At low content of FMWCNTs, the addition of FMWCNTs improves the crystallization behavior of PLLA by enhancing the crystallization temperature and accelerating the crystallization rate, whereas at high content of FMWCNTs, the crystallization of PLLA is restricted to a certain degree. Rheological properties show the formation of the network structure of FMWCNTs at high content, which is the main reason for the retarded crystallization behavior of PLLA due to the network structure providing restriction to mobility and diffusion of PLLA chains to crystal growth fronts. The mechanical properties show that FMWCNTs exhibit reinforcement effect for plasticized PLLA. Copyright © 2010 John Wiley & Sons, Ltd.     

The three-phase structure and mechanical properties of poly(ethylene terephthalate)

The relation between the mechanical properties and the microstructure of PET has been investigated, combining results from WAXS, SAXS, FTIR, DSC, and uniaxial compression tests. The rigid amorphous fraction in the PET was explicitly taken into consideration in interpreting structure–property relations. WAXS results prove that glass crystallized PET with a high volume fraction of rigid amorphous material and small crystal size, on uniaxial compression shows a considerable loss in crystalline fraction. FTIR results in combination with these WAXS results suggest that during this loss in crystallinity, short-range conformational order is retained, while long-range structural order is lost. At the same time, material with small crystals and a high amount of rigid amorphous material was found to show unexpectedly low yield stress. It is concluded that in the interpretation of these phenomena it is necessary to take the three-phase structure of PET, including the rigid amorphous fraction into account. This is expected to hold for other semicrystalline polymers, where a rigid amorphous fraction is prominent, such as PHB, PBT, PEN, PEEK, etc. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 2092–2106, 2004     

On the dynamic mechanical behaviour of drawn poly(ethylene terephthalate) fibers

The effect of drawing and annealing treatments on the transition in poly(ethylene terephthalate), PET, yarns has been studied using a combination of X-ray and dynamic mechanical techniques. It was found that drawn, crystalline PET yarns exhibit a shift in the position of the transition to lower temperatures for high annealing temperatures; this effect has been observed for unoriented, crystalline PET. The main difference between the results for the drawn and unoriented yarns lies in the position of the transition on the temperature scale; the transition occurs at higher temperatures the higher the draw ratio. The shift in the position of the transition with anealing is interpreted in terms of the number of crystals whilst the change in position of the transition brought about by drawing is explained by orientation in the amorphous regions.

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Zusammenfassung Der Einfluß von Verstreckung und Temperaturbehandlung auf den -Übergang in Poly(äthylenterephthalat), PET, Garn wurde untersucht unter Anwendung von Röntgen- und dynamisch-mechanischen Methoden. Es wurde gefunden, daß für hohe Vergütungstemperaturen verstreckte, kristalline PET-Garne eine Verschiebung des -Überganges zu niedrigeren Temperaturen aufweisen, ähnlich wie für nicht verstrecktes, kristallines PET. Der Hauptunterschied zwischen verstreckten und nicht verstreckten Garnen ist die Lage des -Überganges auf der Temperaturskala; der -Übergang liegt für höhere Verstreckung bei höheren Temperaturen. Die Verlagerung des -Überganges durch Temperaturbehandlung wird auf die Anzahl der Kristallite zurückgeführt, während seine Verschiebung durch Verstreckung erklärt wird durch die Orientierung in den amorphen Bezirken.

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With 4 figures and 1 table     

Strain‐rate dependence of the microstructure and mechanical properties for hot‐air‐drawn nylon 6 fibers

A hot‐air (HA) drawing method was applied to nylon 6 fibers to improve their mechanical properties and to study the effect of the strain rate in the HA drawing on their mechanical properties and microstructure. The HA drawing was carried out by the HA, controlled at a constant temperature, being blown against an original nylon 6 fiber connected to a weight. As the HA blew against the fiber at a flow rate of 90 liter/min, the fiber elongated instantaneously at strain rates ranging from 9.1 to 17.4 s⁻¹. The strain rate in the HA drawing increased with increasing drawing temperature and applied tension. When the HA drawing was carried out at a drawing temperature of 240 °C under an applied tension of 34.6 MPa, the strain rate was at its highest value, 17.4 s⁻¹. The draw ratio, birefringence, crystallite orientation factor, and mechanical properties increased as the strain rate increased. The fiber drawn at the highest strain rate had a birefringence of 0.063, a degree of crystallinity of 47%, and a dynamic storage modulus of 20 GPa at 25 °C. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 1137–1145, 2000     

Effect of interaction between poly(ethylene terephthalate) and carbon nanotubes on the morphology and properties of their nanocomposites

Poly(ethylene terephthalate) (PET) nanocomposites were prepared by melt‐extruding mixtures of PET and functionalized multiwalled carbon nanotubes (MWNTs) with some interaction with PET molecules. For the functionalization of MWNTs, benzyl isocyanate and phenyl isocyanate with different molecular flexibility were employed on the surface of the MWNTs via chemical modification, respectively. The reaction for functionalization of MWNTs was confirmed by FTIR and transmission electron microscopy (TEM) measurements. TEM observations indicated that both benzyl and phenyl isocyanate groups covered the surface of the MWNTs after functionalization. The PET nanocomposites containing isocyanate groups showed improved mechanical properties, including the tensile strength and tensile modulus, compared with those with pristine and acid‐treated nanotubes. These improvements were ascribed to π–π interactions between the aromatic rings of PET molecules and the isocyanate group in MWNTs. The functionalized MWNTs showed a better dispersion of carbon nanotubes in the matrix polymer and a different fractured cross‐section morphology in scanning electron microscope measurements relative to the pristine MWNTs. The crystallinity of the functionalized MWNT‐PET nanocomposites was significantly higher than that of the pristine and acid‐treated MWNTs. FTIR results indicated that the presence of carbon nanotubes induced trans‐conformation of PET chains, and trans conformation was particularly dominant in PET composites incorporating MWNT‐phenyl. © 2008 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 46: 900–910, 2008     

Electrospun fibers of functional nanocomposites composed of single‐walled carbon nanotubes,fullerene derivatives,and poly(3‐hexylthiophene)

Electrospinning of fibers composed of poly(3‐hexylthiophene) (P3HT), fullerene derivative, phenyl‐C₆₁‐butyric acid methyl ester (PCBM), and single‐walled carbon nanotubes (SWNT) is reported. While of great promise for photovoltaic applications, morphological control of functional structures is a great challenge for most processing methods. It is demonstrated that the use of a tailor‐made block‐copolymer for dispersion of individual SWNT enables the preparation of stable dispersions of individual tubes that may be further cospun from chloroform solutions with PCBM and P3HT into submicron fibers. The block copolymer used to mediate the colloidal and interfacial interactions in the combined system enables the spinning of centimeters long and uniform fibers. Structural characterization indicates a high degree of ordering and alignment within the fibers and absorption and quenching of the photoluminescence indicate significant interactions among the components. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1263–1268, 2011     

Surface covalent encapsulation of multiwalled carbon nanotubes with poly(acryloyl chloride) grafted poly(ethylene glycol)

Multiwall carbon nanotube (MWNT) was grafted with polyacrylate‐g‐poly (ethylene glycol) via the following two steps. First, hydroxyl groups on the surface of acid‐treated MWNT reacted with linear poly(acryloyl chloride) to generate graft on MWNT; secondly, the remaining acryloyl chloride groups were subjected to esterification with poly(ethylene glycol) leading the grafted chains on the surface of MWNTs. Thus obtained grafted MWNT was characterized using Fourier transform infrared spectrometer, transmission electron microscopy, and X‐ray photoelectron spectroscopy. Thermogravimetric analysis showed that the weight fraction of grafted polymers amounted to 80% of the modified MWNT. © 2006 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 6880–6887, 2006     

Thermally induced structural changes in low-shrinkage poly(ethylene terephthalate) fibers

This work studies the behavior of low shrinkage PET fibers during free-ends thermal annealing. The interest in this type of sample stems from the fact that it possesses an interesting structure characterized by the presence of crystalline and amorphous domains both in a highly extended and oriented state. Furthermore, thermal annealing is not able to produce a significant increase in the crystalline content. Thus, the lack of crystallization allows to isolate the effect of chain recoiling on the observed phenomena. To follow changes at molecular and microstructural levels, Fourier transform infrared spectroscopy with photoacoustic detection, differential scanning calorimetry, wide-angle x-ray diffraction and scanning electron microscopy techniques were employed. By their use, substantial structural changes in the amorphous and crystalline domains were found which, finally, were related to the macroscopical behavior of the material, mainly the observed shrinkage and the mechanical properties. © 1996 John Wiley & Sons, Inc.     

Study on structure and performance of surface‐metallized carbon fibers reinforced rigid polyurethane composites

The simultaneous promotion in mechanical and electrical properties of rigid polyurethane (RPU) is an important task for expanding potential application. In this work, carbon fibers (CFs) reinforced RPU composites were prepared with the goal of improving mechanical and electrical properties. Metallized CFs meet our performance requirements and can be easily achieved via electrodeposition. However, the weak bonding strength in fiber‐metal‐RPU interface restricts their application. Inspired by the reducibility and wonderful adhesion of dopamine (DA), we proposed a new and efficient electrochemical method to fabricate metallized CFs, where DA polymerization was simultaneously integrated coupled with the reduction of metal ions (Ni²⁺). The characterization results helped us to gain insight about the reaction mechanism, which was never reported as far as we know. Compared with pure RPU, the tensile, interlaminar shear and impact strength of polydopamine (PDA)‐nickel (Ni) modified CFs/RPU composites were improved by 11.2%, 21.0%, and 78.0%, respectively, which attributed to the strong interfacial adhesion, including mechanical interlocking and chemical crosslinking between treated CFs and RPU. In addition, the PDA‐Ni surface treatment method also affected the dispersion of short CFs in the RPU, which increased the possibility of conductor contact and reduced insulator between fibers networks, resulting in higher electrical conductivity.     

Drawing behavior and characteristics of laser‐drawn polypropylene fibers

Drawing behavior, flow drawing, and neck drawing, was studied for isotacticpolypropylene fibers in CO₂ laser drawing system, and the fiber structure and the mechanical properties of drawn fibers were analyzed. For a certain laser power, flow drawing of polypropylene (PP) was possible up to draw ratio (DR) 19.5. Though the drawing stress was very low, the flow‐drawn PP fiber exhibited oriented crystal structure and improved mechanical properties. On the other hand, neck‐drawing was accomplished from DR 4 to 12, with significant increase in drawing stress that enhanced the development of fiber structure and mechanical properties. Unlike PET, the drawing stress depends not only on the DR, but on irradiated laser power also. The 10–12 times neck‐drawn fibers were highly fibrillated. The fibers having tensile strength 910 MPa, initial modulus 11 GPa, and dynamic modulus 14 GPa were obtained by single‐step laser drawing system. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 398–408, 2006     

Synthesis of multiwalled carbon nanotube/fluorine‐containing poly(p‐phenylene benzoxazole) composites exhibiting greatly enhanced dielectric constants

A series of high‐performance polymer/carbon nanotube (CNT) composites with different nanotube contents have been prepared via condensation of N‐silylated diamino terminated precursor of the polymer with acid chloride‐functionalized CNTs and subsequent thermal cyclodehydration. The composites have been fully characterized by infrared and Raman spectroscopy, electron microscopy, and thermal analysis. Various interesting morphologic features including helical structures have been observed in the composites as a result of covalent attachment of the polymer. The composites exhibit excellent thermal stability and a significant improvement in the dielectric constant and mechanical strength with the inclusion of CNTs. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Multiwalled carbon nanotubes reinforced poly (ether‐ketone) nanocomposites: Assessment of rheological,mechanical, and electromagnetic shielding properties

This study investigates the effect of multiwalled carbon nanotubes (MWCNTs) content on rheological, mechanical, and EMI shielding properties in Ka band (26.5‐40 GHz) of poly (ether‐ketone) [PEK] prepared by melt compounding using twin screw extruder. Transmission electron microscopy (TEM) and field emission gun scanning electron microscopy (FEG‐SEM) studies were adopted to identify dispersion of nanotubes in PEK matrix. TEM and SEM images showed uniform dispersion of MWCNTs in PEK/MWCNT composites even at loading of 5 wt%. The rheological studies showed that the material experiences viscous (fluid) to elastic (solid) transition at 1 wt% loading beyond which nanotubes form continuous network throughout the matrix which in turn promotes reinforcement. Additionally, Van‐Gurp Palmen plot (phase angle vs complex modulus) and values of damping factor further confirm that the material undergoes viscous to elastic transition at 1 wt% loading. This reinforcement effect of nanotubes is reflected in enhanced mechanical properties (flexural strength and flexural modulus). Flexural strength and flexural modulus of PEK showed an increment of 17% upon incorporation of 5 wt% of MWCNTs. Total shielding effectiveness (SE_T) of −38 dB with very high shielding effectiveness due to absorption (SE_A ~ −34 dB) was observed at 5 wt% loading of MWCNTs in PEK matrix in the frequency range of 26.5‐40 GHz (Ka band).     

Structure–property relationships in polyamide 6/multi‐walled carbon nanotubes nanocomposites

Polyamide 6 (PA6)/multi‐walled carbon nanotubes (MWCNT) nanocomposites were produced by diluting a masterbach containing 20 wt % nanotubes using melt mixing. The influence of the addition of well dispersed MWCNT (as indicated by scanning electron microscopy (SEM) and transmission electron microscopy (TEM)) on the thermal transitions, and crystallization behavior of the PA6 matrix is investigated. Differential scanning calorimetry (DSC) results show a reduction in heat capacity jump at the glass transition which is interpreted by an immobilized interfacial layer near the nanotubes. Furthermore, both DSC and X‐ray diffraction (XRD) measurements indicate that nanotubes favor the formation of the α crystalline form of PA6. These findings are correlated with the observed improvement of the storage modulus as revealed by dynamic mechanical thermal analysis (DMTA). Additionally, a new crystallization peak appears when MWCNT are added, and is attributed to the formation of a different morphology of the same type crystallite around the nanotubes walls (trans‐crystallinity). Finally, water sorption measurements show an increase of water content, normalized to the amorphous polymer fraction, in the nanocomposites. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 764–774, 2009