Preparation and Thermal Properties of Polycarbonates/esters Catalyzed by Using Dinuclear Salph‐Al from Ring‐Opening Polymerization of Epoxide Monomers

A dinuclear Salph‐Al complex/bis(triphenylphosphine)iminium chloride catalyst system was synthesized and employed for cyclohexene oxide (CHO) and CO₂ copolymerization. The catalyst system had an excellent selectivity of 99 % for carbonate linkages and the resultant poly(cyclohexene carbonate) (PCHC) had a high glass transition temperature (T _g) of 123.8 °C and a thermal decomposition temperature (5 % weight loss; T _{d 5 %}) of 265 °C. Furthermore, this catalyst system was active in the polymerization of phthalic anhydride (PA) and epoxides. Poly(CHO‐alt ‐PA) was completely alternating, and had improved thermal properties (T _g=142.7 and T _{d 5 %}=295 °C) compared with PCHC. The T _g values of the polyesters could be adjusted by addition of PO to the CHO/PA reaction system. For the CHO/PO/PA terpolymerization, CHO and PO participated concurrently and proportionally in the chain growth and the obtained terpolyesters had tunable T _g values from 62.8 to 142.7 °C depending on the CHO/PO feed ratio.     

Mechanistic insight into initiation and chain transfer reaction of CO2/cyclohexene oxide copolymerization catalyzed by zinc?cobalt double metal cyanide complex catalysts

Although zinc? cobalt (III) double metal cyanide complex (Zn? Co (III) DMCC) catalyst is a highly active and selective catalyst for carbon dioxide (CO₂)/cyclohexene oxide (CHO) copolymerization, the structure of the resultant copolymer is poorly understood and the catalytic mechanism is still unclear. Combining the results of kinetic study and electrospray ionization‐mass spectrometry (ESI‐MS) spectra for CO₂/CHO copolymerization catalyzed by Zn? Co (III) DMCC catalyst, we disclosed that (1) the short ether units were mainly generated at the early stage of the copolymerization, and were hence in the “head” of the copolymer and (2) all resultant PCHCs presented two end hydroxyl (? OH) groups. One end ? OH group came from the initiation of zinc? hydroxide (Zn? OH) bond and the other end ? OH group was produced by the chain transfer reaction of propagating chain to H₂O (or free copolymer). Adding t‐BuOH (CHO: t‐BuOH = 2:1, v/v) to the reaction system led to the production of fully alternating PCHCs and new active site of Zn? Ot‐Bu, which was proved by the observation of PCHCs with one end ? Ot‐Bu (and ? OCOOt‐Bu) group from ESI‐MS and ¹³C NMR spectra. Moreover, Zn?OH bond in Zn? Co (III) DMCC catalyst was also characterized by the combined results from FT‐IR, TGA and elemental analysis. This work provided new evidences that CO₂/CHO copolymerization was initiated by metal? OH bond. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Alternating copolymerization of carbon dioxide and cyclohexene oxide catalyzed by silicon dioxide/Zn?CoIII double metal cyanide complex hybrid catalysts with a nanolamellar structure

Air‐stable hybrid catalysts of silicon dioxide/double metal cyanide complexes (Si‐DMCCs) based on Zn₃[Co(CN)₆]₂ (ZHCC) were prepared by an in situ sol–gel method. The Si‐DMCCs showed low crystallinity and a nanolamellar structure with a thickness of ～40–60 nm. In particular, a lamellar structure of regular hexagonal shape was observed for Si‐DMCCs with low SiO₂ content. These catalysts had very high catalytic activity for alternating copolymerization of cyclohexene oxide (CHO) and carbon dioxide. A turnover number of 11,444, turnover frequency of 3815 h^?1, and apparent efficiency of 7.5 kg polymer/g ZHCC (～24.0 kg polymer/g Zn) were achieved at 3.8 MPa and 100 °C. The poly(cyclohexenylene carbonate) (PCHC) polymers obtained were completely atactic with a molecular weight (M_n) of ～10 kg/mol and polydispersity of 2.0–3.0. The PCHCs had a structure of nearly alternating CHO and CO₂ units, with a molar fraction of carbonate units of 0.44–0.47. Preliminary investigations of the mechanism suggest that nucleophilic attack by neighboring oxygen atoms is involved in copolymerization initiation with Zn? Co^III DMCCs. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3128–3139, 2008     

Study of electronic effect in bifunctional catalysts for the copolymerization of CO2 and PO/CHO

Carbon dioxide (CO₂) is an easily available renewable carbon source that can be used as a comonomer in the catalytic ring-opening polymerization of epoxides to form aliphatic polycarbonates. Herein, a series of new Salen-Co(III) bifunctional catalysts were synthesized for the first time, and they were studied to catalyze the copolymerization of CO₂ and propylene oxide (PO)/cyclohexene oxide (CHO). At the same time, the effects of reaction conditions (electronic effect, temperature, time) on catalytic activity and selectivity were investigated. The results show that the Salen-Co(III) complexes with electron-withdrawing groups have higher selectivity and activity for propylene carbonate (PPC)/cyclohexylene carbonate (PCHC). At the same time, the Salen-Co(III) complexes can better catalyze the copolymerization of CHO and CO₂ than that of PO and CO₂. The catalytic efficiency of the four complexes increased with increasing temperature, and the best reaction condition is 80°C, 30 min and 2 MPa of CO₂.     

Efficient solvent‐free alternating copolymerization of CO2 with 1, 2‐epoxydodecane and terpolymerization with styrene oxide via heterogeneous catalysis

The alternating copolymerization of CO₂ with the terminated epoxides anchoring long alkyl groups is rarely reported because of their low reactivity and polycarbonate selectivity. This work describes a well‐controlled solvent‐free copolymerization of CO₂ with 1, 2‐epoxydodecane (EDD) with a long electron‐donating alkyl group via the catalysis of Zn‐Co(III) double metal cyanide complex catalyst. The productivity of the catalyst was up to 2406 g polymer/g Zn, that is, EDD conversion was 99.2%. The alternating degree of CO₂‐EDD copolymers were more than 99% and had high number‐average molecular weights (M_ns) of >100 kg mol^?1, while only 1.0 wt % 4‐decyl‐1,3‐dioxolan‐2‐one (DC) were detected. Moreover, by introducing styrene oxide (SO) with electron‐withdrawing phenyl group into EDD‐CO₂ copolymerization system, a new random terpolymer with either electron‐withdrawing or electron‐donating side groups was produced with single glass transition temperatures (T_gs) in a wide range from 3 to 56 °C, which might be potentially used as biodegradable elastomers or plastics. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 737–744     

Alternating copolymerization of carbon dioxide and epoxide catalyzed by an aluminum Schiff base–ammonium salt system

The alternating copolymerization of carbon dioxide (CO₂) and cyclohexene oxide (CHO) with an aluminum Schiff base complex in conjunction with an appropriate additive as a novel initiator is demonstrated. A typical example is the copolymerization of CO₂ and CHO with the (Salophen)AlMe ( 1a )–tetraethylammonium acetate (Et₄NOAc) system. When a mixture of the 1a –Et₄NOAc system and CHO was pressurized by CO₂ (50 atm) at 80 °C in CH₂Cl₂, the copolymerization of CO₂ and CHO took place smoothly and produced a high polymer yield in 24 h. From the IR and NMR spectra, the product was characterized to be a copolymer of CO₂ and CHO with an almost perfect alternating structure. The matrix‐assisted laser desorption/ionization time‐of‐flight mass spectrometry analysis indicated that an unfavorable reaction between Et₄NOAc and CH₂Cl₂ and a possible chain‐transfer reaction with concomitant water occurred, and this resulted in the bimodal distribution of the obtained copolymer. With carefully predried reagents and apparatus, the alternating copolymerization in toluene gave a copolymer with a unimodal and narrower molecular weight distribution. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 4172–4186, 2005     

(Salan)CrCl,an effective catalyst for the copolymerization and terpolymerization of epoxides and carbon dioxide

The selective transformation of CO₂ and epoxides to afford completely alternating copolymers remains a topic of much interest for the potential utilization of carbon dioxide in chemical synthesis. The use of salicylaldimine (salen)‐metal complexes and their saturated (salan)‐metal versions have proven to be the most effective and robust single‐site catalyst for these processes. Herein, we report on mechanistic aspects of the copolymerization of alicyclic and aliphatic epoxides with CO₂ in toluene solution and in neat epoxides in the presence of a (salan)CrCl/onium salt catalyst system. The activation barriers for both cyclohexene oxide(CHO)/CO₂ and propylene oxide(PO)/CO₂ were shown to be significantly higher in toluene solution than those previously reported for reactions carried out under solventless conditions. Terpolymerization of CHO/vinylcyclohexene oxide/CO₂ was shown via Fineman‐Ross analysis at 60 °C to proceed with little monomer selectivity, for example, r_CHO = 1.03 and r_VCHO = 0.847. On the other hand, terpolymerization of CHO/PO/CO₂ occurred at 25 °C with a propensity for incorporation of PO in the polymer. However, at 40 °C, Fineman‐Ross analysis revealed r_CHO and r_PO values of 0.869 and 1.49, thereby affording a terpolymer with a more equal distribution of monomers. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Lanthanide Complexes Supported by a Trizinc Crown Ether as Catalysts for Alternating Copolymerization of Epoxide and CO2: Telomerization Controlled by Carboxylate Anions

A new family of heterometallic catalysts based on trimetalated macrocyclic tris(salen) ligands and rare‐earth metals was prepared and structurally characterized. The LaZn₃ system containing anionic ligands such as acetate plays a critical role in catalyzing the alternating copolymerization of cyclohexene oxide (CHO) and CO₂ with a high proportion of carbonate linkages. Among the lanthanide metals, the CeZn₃ system exhibits high catalytic activity with a turnover frequency (TOF) of over 370 h^?1. NMR analysis of the complex and end‐group analysis of the polymer suggest that the acetate ligands are rapidly exchanged, not only among coordinated acetates, but also between coordinated acetates and added carboxylate anions. These unique properties make this the first example of telomerization for the copolymerization of CHO and CO₂.     

Bifunctional cobalt Salen complex: a highly selective catalyst for the coupling of CO2 and epoxides under mild conditions

A bifunctional cobalt Salen complex containing a Lewis acid metal center and two covalent bonded Lewis bases on the ligand was designed and used for the coupling of CO₂ and epoxides under mild conditions. The complex exhibited excellent activity (turnover frequency = 673/h) and selectivity (no less than 97%) for polymer formation in the copolymerization of propylene oxide (PO) and CO₂ at an appropriate combination of all variables. High molecular weight of 110 200 and yield 99% were achieved at a higher [PO]/[complex] ratio of 6000:1. The complex also worked satisfactorily for the terpolymerization of CO₂, PO and cyclohexene oxide (CHO), without formation of cyclic carbonate or ether linkages to give the polycarbonate. High cyclohexene carbonate unit content in the CO₂/PO/CHO terpolymers resulted in enhanced thermal stability. Copyright © 2011 John Wiley & Sons, Ltd.     

Cobalt(III)‐complex‐mediated terpolymerization of CO2, styrene oxide,and epoxides with an electron‐donating group

Terpolymerizations of CO₂, styrene oxide (SO), and epoxides with an electron‐donating group such as propylene oxide (PO) or cyclohexene oxide (CHO) were carried out by using Co(III)–salen complexes in the presence of an intra‐ or intermolecular nucleophilic cocatalyst. The resultant terpolymers have only one thermolysis peak and one glass transition temperature (T_g), which can be easily adjusted by controlling the proportion of styrene carbonate linkages. During the CO₂/SO/PO terpolymerization, the monomer reactivity ratios (r_SO = 0.18 and r_PO = 2.25) evaluated by Fineman–Ross plot indicates a random distribution of the two kinds of carbonate units in the resultant polymer. Contrarily, the monomer reactivity ratios were found to be r_SO = 0.48 and r_CHO = 0.79 in the CO₂/SO/CHO terpolymerization, indicating that an alternating nature of the two different carbonate units predominantly exists in the resultant polycarbonate. The regioselective ring opening of SO has a significant effect on the reactivities of both SO and CHO during the terpolymerization with CO₂. The matched reactivity is contributed to the enhanced regioselective ring opening of SO, caused by the attack of the dissociating polymer carboxylate anion, bearing a cyclohexene carbonate end unit. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2013     

Alternating copolymerization of cyclohexene oxide and carbon dioxide under cobalt porphyrin catalyst

Cobalt porphyrin complexes（TPPCo^ⅢX）（TPP = 5,10,15,20-tetraphenyl-porphyrin;X = halide） in combination with bis（triphenylphosphine） iminium chloride（PPNCl） were used for the copolymerization of cyclohexene oxide and CO₂. The highest turnover frequency of 67.2 h^-1 was achieved after 13 h at 20℃,and the obtained poly（1,2-cyclohexylene carbonate）（PCHC） showed number average molecular weight（M_n） of 10×10³.Though the obtained PCHC showed atactic structure,the m-centered tetrads content reached 58.1%at CO₂ pressure of 1.0 MPa,and decreased to 51.9%at CO₂ pressure of 6.0 MPa,indicating that it was inclined to form atactic polymer at high CO₂ pressure.     

A sustainable approach for the synthesis of recyclable cyclic CO2-based polycarbonates

It is highly desirable to reduce the environmental pollution related to the disposal of end-of-life plastics. Polycarbonates derived from the copolymerization of CO₂ and epoxides have attracted much attention since they can enable CO₂-fixation and furnish biorenewable and degradable polymeric materials. So far, only linear CO₂-based polycarbonates have been reported and typically degraded to cyclic carbonates. Here we synthesize a homogeneous dinuclear methyl zinc catalyst ((BDI-ZnMe)₂, 1) to rapidly copolymerize meso-CHO and CO₂ into poly(cyclohexene carbonate) (PCHC) with an unprecedentedly cyclic structure. Moreover, in the presence of trace amounts of water, a heterogeneous multi-nuclear zinc catalyst ((BDI-(ZnMe₂·xH₂O))_n, 2) is prepared and shows up to 99% selectivity towards the degradation of PCHC back to meso-CHO and CO₂. This strategy not only achieves the first case of cyclic CO₂-based polycarbonate but also realizes the complete chemical recycling of PCHC back to its monomers, representing closed-loop recycling of CO₂-based polycarbonates.

It is highly desirable to reduce the environmental pollution related to the disposal of end-of-life plastics.     

High yield synthesis of biodegradable poly(propylene carbonate) from carbon dioxide and propylene oxide

A novel SalenCo^III (2,4‐dinitrophenoxy) (Salen = N,N'‐bis(3,5‐di‐tert‐butylsalicylidene)‐1,2‐cyclohexanediamino) and 1,10‐phenanthroline monohydrate catalyst system was designed and employed for the copolymerization of CO₂ and propylene oxide (PO). The perfectly alternating copolymerization of CO₂ and PO proceeds effectively under middle temperature and pressure to yield poly(propylene carbonate) with a high yield and a high number average molecular weight of polymer. The structure of polymer was characterized by the IR and NMR measurements. The perfectly alternating copolymer was confirmed. The MALDI‐TOF spectrum insinuates that the copolymerization of CO₂ and PO was initiated by H₂O. Copyright © 2016 John Wiley & Sons, Ltd.     

A new copolymerization process leading to poly(propylene carbonate) with a highly enhanced yield from carbon dioxide and propylene oxide

Using excessively loaded propylene oxide (PO) as a solvent, the copolymerization of carbon dioxide (CO₂) and PO was carried out with zinc glutarate catalyst, consequently producing poly(propylene carbonate) of high molecular weight in a high yield (64–70 g polymer per gram of catalyst) never achieved before. Both the PO used as solvent and the excessively loaded CO₂ were fully recoverable, respectively, and reusable for their copolymerization, indicating that this is a clean, green polymerization process to convert CO₂ to its polycarbonate. The polymer yield was further improved by scaling up the copolymerization process. Among zinc glutarate catalysts prepared through several synthetic routes, one from zinc oxide delivered the highest yield in the copolymerization. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 1863–1876, 1999     

Asymmetric,regio‐ and stereo‐selective alternating copolymerization of CO2 and propylene oxide catalyzed by chiral chromium Salan complexes

Chiral chromium complexes of tetradentate N,N′‐disubstituted bis(aminophenoxide) (designated as Salan, a saturated version of Schiff‐base Salen ligand) in conjunction with an ionic quaternary ammonium salt can efficiently catalyze the copolymerization of CO₂ with racemic propylene oxide (rac‐PO) at mild conditions to selectively afford completely alternating poly(propylene carbonate) (PPC) with ～ 95% head‐to‐tail linkages and moderate enantioselectivity. These new catalyst systems predominantly exceed the previously much‐studied SalenCr(III) systems in catalytic activity, polymer enantioselectivity, and stereochemistry control. The chiral diamine backbone, sterically hindered substitute groups on the aromatic rings, and the presence of sp³‐hydridized amino donors and its N,N′‐disubstituted groups in chiral SalanCr(III) complexes all play significant roles in controlling polymer stereochemistry and enantioselectivity. Furthermore, a relationship between polycarbonate enantioselectivity and its head‐to‐tail linkages in relation to regioselective ring‐opening of the epoxide was also discussed on the basis of stereochemical studies of PPCs derived from the copolymerization of CO₂ with chiral PO at various conditions. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 6102–6113, 2008     

Mechanistic Aspects of a Highly Active Dinuclear Zinc Catalyst for the Co‐polymerization of Epoxides and CO2

The dinuclear zinc complex reported by us is to date the most active zinc catalyst for the co‐polymerization of cyclohexene oxide (CHO) and carbon dioxide. However, co‐polymerization experiments with propylene oxide (PO) and CO₂ revealed surprisingly low conversions. Within this work, we focused on clarification of this behavior through experimental results and quantum chemical studies. The combination of both results indicated the formation of an energetically highly stable intermediate in the presence of propylene oxide and carbon dioxide. A similar species in the case of cyclohexene oxide/CO₂ co‐polymerization was not stable enough to deactivate the catalyst due to steric repulsion.     

Stereoregular polycarbonate synthesis: Alternating copolymerization of CO2 with aliphatic terminal epoxides catalyzed by multichiral cobalt(III) complexes

Completely stereoregular polycarbonate synthesis was achieved with the use of unsymmetric multichiral cobalt‐based complexes bearing a derived chiral BINOL and an appended 1,5,7‐triabicyclo[4.4.0] dec‐5‐ene as catalyst for the copolymerization of CO₂ and aliphatic terminal epoxides at mild conditions. The (S,S,S)‐Co(III) complex 1c with sterically hindered substituent group is more stereoregular catalyst for the copolymerization of CO₂ and racemic propylene oxide to afford a perfectly regioregular poly(propylene carbonate) (PPC), with >99% head‐to‐tail linkages, >99% carbonate linkages, and a K_rel of 24.4 for the enchainment of (R)‐epoxide over (S)‐epoxide. The isotactic PPC exhibits an enhanced glass transition temperature of 47 °C, which is 10–12 °C higher than that of the corresponding irregular polycarbonate. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011.     

Copolymerization of Epichlorohydrin and CO2 Using Zinc Glutarate: An Additional Application of ZnGA in Polycarbonate Synthesis

The use of zinc glutarate (ZnGA) as a heterogeneous catalyst for the copolymerization of epichlorohydrin, an epoxide with an electron‐withdrawing substituent, and CO₂ is reported. This catalyst shows the highest selectivity (98%) for polycarbonate over the cyclic carbonate in epichlorohydrin/CO₂ copolymerization under mild conditions. The (epichlorohydrin‐co‐CO₂) polymer exhibits a high glass transition temperature (T_g), 44 °C, which is the maximum T_g value obtained for the (epichlorohydrin‐co‐CO₂) polymer to date.

     

Copolymerization of carbon dioxide and cyclohexene oxide catalyzed by chromium complexes bearing semirigid [ONSO]‐type ligands

Chromium complexes supported by tetradentate dianionic imine‐thioether‐bridged bis(phenol) ligands were prepared and employed in the synthesis of poly(cyclohexene carbonate) via the copolymerization of CO₂ and cyclohexene oxide. The catalytic activity, product selectivity, and kinetic behaviors of these [ONSO]Cr^III complexes have been systematically investigated. Results indicate the presence of electron‐withdrawing substituents on the ligands to enhance catalytic activity and polymer selectivity. A turnover frequency of 100 h^?1 is observed at a temperature of 110 °C, producing polycarbonate with >60% selectivity. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1938–1944     

Highly selective multilayer polymer thin films for CO2/N2 separation

Multilayer thin films of poly(ethylene oxide) (PEO) and poly(methacrylic acid) (PMAA), deposited via layer‐by‐layer (LbL) assembly from aqueous solutions, are investigated for CO₂/N₂ separation. Eight and ten bilayer (217 and 389 nm thick, respectively) PEO/PMAA thin films deposited on a 25 μm polystyrene substrate exhibit CO₂/N₂ selectivities of 142 and 136, respectively. These are the highest reported to‐date for this gas pair separation using a homogeneous polymer film. While further work remains to improve CO₂ permeability, these results indicate the potential of LbL assemblies as standalone CO₂ separation membranes for low‐flux/high‐purity applications, or as part of a composite and/or mixed‐matrix membrane for high‐flux applications. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 1730–1737