Role of epoxidized natural Eucommia ulmoides gum in modifying the interface of styrene‐butadiene rubber/silica composites

Eucommia ulmoides gum (EUG) is a renewable and sustainable polymer, which could be used as rubber or plastic by altering its crosslinking density while the complicated extracting process and nonpolar molecular chains limited its application. In this effort, a novel extraction method was introduced, which could simplify the extraction process of EUG. Then, the extracted EUG‐chloroform (CHCl₃) solution was directly used to prepare epoxidized EUG (EEUG) with an epoxy degree of 40.0% to improve its polarity. The epoxidized natural EUG exhibiting both polar and nonpolar motives had an advantage in working as an interfacial compatibilizer for polymer composites, especially bio‐based composites due to its inherent biocompatibility. Accordingly, the role of EEUG in modifying the interface of styrene‐butadiene rubber (SBR)/silica composites were explored. The results showed that EEUG in SBR/silica composites acted not only as a compatibilizer but also as a constructure generating better mechanical properties than other compatibilizers, such as silane couplings, Si‐69 and KH‐550, and epoxidized natural rubber (ENR). The simplified extracting process and the epoxy modification of EUG would extend its application in rubber materials, medical materials, and biopolymer materials.     

Preparation and properties of graded styrene‐butadiene rubber vulcanizates

Styrene‐butadiene rubber (SBR) vulcanizates with graded network‐chain densities in the thickness direction were prepared by layering and heat pressing the compounding sheets. The effect of the gradient of network‐chain density on the mechanical properties of the graded rubber vulcanizates was investigated in comparison with those of SBR vulcanizates that were prepared from the homogeneous compounding sheets. The matrix with a high network‐chain density exclusively affected the mechanical properties of the graded rubber vulcanizates when the gradient was given in the thickness direction. © 2002 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 40: 358–364, 2002; DOI 10.1002/polb.10096     

Nanocomposite hydrogels: Fracture toughness and energy dissipation mechanisms

In this study, fracture toughness of nanocomposite hydrogels is quantified, and active mechanisms for dissipation of energy of nanocomposite hydrogels are ascertained. Poly(N,N‐dimethylacrylamide) nanocomposite hydrogels are prepared by in situ free radical polymerization with the incorporation of Laponite, a hectorite synthetic clay. Transmission electron microscopy proves exfoliation of clay platelets that serve as multifunctional crosslinkers in the created physical network. Extraordinary high fracture energies of up to 6800 J m^?2 are determined by the pure shear test approach, which shows that these soft and stretchable hydrogels are insensitive to notches. In contrast to single‐ and double‐network hydrogels, dynamic mechanic analysis and stress relaxation experiments clarify that significant viscoelastic dissipation occurs during deformation of nanocomposite hydrogels. Similar to double‐network hydrogels, crack tip blunting and plastic deformation also contribute to the observed massive fracture energies. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2015 , 53, 1763–1773     

Compatibilization level effects on the structure and mechanical properties of rubber‐modified polyamide‐6/clay nanocomposites

Exfoliated polyamide‐6 (PA6)/organically modified montmorillonite clay (OMMT) nanocomposites (PNs) were modified with partially maleinized styrene–ethylene/butadiene–styrene triblock copolymers (SEBS) at three maleinization levels in an attempt to link in these materials high toughness with appropriate small‐strain and fracture tensile properties. OMMT stayed only in the PA6 matrix, and no preferential location in the matrix/rubber interphase was observed. The increased dispersed phase size upon the addition of OMMT was attributed to interactions between maleic anhydride (MA) functionalized SEBS and the surfactant of OMMT. The rubber particle size generally decreased when the MA content of SEBS increased, and this indicated compatibilization. The subsequent good adhesion led to tough nanocomposites across a wide range of both strain rates and fracture modes. As the critical interparticle distance (τ_c) decreased with the MA content, and the other parameters that could influence the surface‐to‐surface mean interparticle distance did not change, it is proposed that in these PNs higher adhesion leads to a smaller τ_c value. Finally, the presence in the matrix of a nanostructured clay makes the rubber content necessary for the toughness jump to increase and τ_c to decrease. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3611–3620, 2005     

A SAXS and swelling study of cured natural rubber/styrene–butadiene rubber blends

A small‐angle X‐ray scattering (SAXS) and swelling study of natural rubber and styrene–butadiene rubber blends (NR/SBR) is presented. To this aim, specimens of NR and SBR and blends with 75/25, 50/50, and 25/75 NR/SBR ratios (in phr) were prepared at a cure temperature of 433 K and the optimum cure time (t₁₀₀). This time was obtained from rheometer torque curves. The system of cure used in the samples was sulfur/n‐t‐butyl‐2‐benzothiazole sulfenamide. From swelling tests of the cured samples, information about the molecular weight of the network chain between chemical crosslinks was obtained. For all cured compounds, in the Lorentz plots built from SAXS scattering curves, a maximum of the scattering vector q around 0.14 Å^?1 was observed. However, the q position shows a linear‐like shift toward lower values when the SBR content in the SBR/NR blend increases. In pure NR or SBR the q values show a different tendency. The results obtained are discussed in terms of the existence of different levels of vulcanization for each single phase forming the blend and the existence of a third level of vulcanization located in the interfacial NR/SBR layer. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 2320–2327, 2009     

Microbial desulfurization of SBR ground rubber by Sphingomonas sp. and its utilization as filler in NR compounds

Microbial desulfurization of waste tyre rubber has been investigated with great efforts since 1990s, because waste rubber has created serious ecological and environmental problems. A microbial desulfurization technique for SBR ground rubber has been developed by a novel sulfur‐oxidizing bacterium Sphingomonas sp. The adaptability of Sphingomonas sp. with SBR ground rubber was tested with the amounts of SBR ground rubber varying from 0.5 to 4% g/l. The sol fraction of desulfurized SBR ground rubber increased 70%, compared with SBR ground rubber without desulfurization. Fourier transform infrared spectroscopy‐attenuated total reflectance (FTIR‐ATR) spectrum and X‐ray photoelectron spectroscopy (XPS) analysis of the desulfurized surface of vulcanized SBR flakes revealed that not only the oxidation of crosslinked S? S and S? C bonds, but also the rupture of C?C double bonds had happened to SBR vulcanizates during microbial desulfurization. The cure characteristics, such as scorch time and optimum cure time of natural rubber (NR) vulcanizates filled, were found to decrease with increasing contents of desulfurized SBR ground rubber, due to some reactive groups on its surface. NR vulcanizates filled with desulfurized SBR ground rubber had lower crosslink density and hardness, higher tensile strength and elongation at break, compared with those filled with SBR ground rubber of the same amount. Dynamic mechanical properties indicated that there were better crosslink distribution and stronger interfacial bonding between NR matrix and desulfurized SBR ground rubber. Scanning electron microscope (SEM) photographs showed that the fracture surfaces of NR vulcanizates filled with desulfurized SBR ground rubber had more smooth morphologies. Copyright © 2010 John Wiley & Sons, Ltd.     

Latex interpenetrating polymer networks of epoxidised natural rubber/poly(methyl methacrylate): an insight into the mechanism of epoxidation

Composite latex particles consisting of epoxidised natural rubber (ENR) and poly(methyl methacrylate) (PMMA) were synthesised to obtain interpenetrating polymer networks. Among the ENR latices having 9 to 36 mol% epoxide, prepared by in situ reaction using performic acid, the ENR latex with 25 mol% epoxide was selected for prevulcanisation by sulphur or γ-radiation system. The swelling ratios of sheets cast from the sulphur-prevulcanised ENR (SPENR) latices decreased with increasing prevulcanisation time while those cast from the γ-radiation-prevulcanised ENR latices were also inversely proportional to the irradiation dose. By applying the phase transfer/bulk polymerisation/transmission electron microscopy (TEM) technique, a homogeneous network structure in each of the SPENR particles and also a relative dense network near the surface in γ-radiation (RV) ENR particle were noticed. When 10 to 30 wt% of MMA swollen in ENR particles was polymerised, the mesh structure was observed in each particle. The dense network near the RVENR particle surface might be used as additional evidence that the degree of epoxidation and, hence, the presence of swollen n-butyl acrylate in the outer zone were higher than in the internal region.     

Filler‐polymer interactions of styrene and butadiene units in silica‐filled styrene–butadiene rubber compounds

Styrene–butadiene rubber (SBR) is a copolymer of styrene and butadiene, and the butadiene unit is composed of cis‐1,4‐, trans‐1,4‐, and 1,2‐components. Filler‐polymer interactions of each component of SBR in silica‐filled SBR compounds were examined by microstructure analysis of the bound and unbound rubbers. The composition ratio of butadiene and styrene units (butadiene/styrene) of the bound rubber was higher than that of the compounded rubber. Of the butadiene units, the 1,2‐component of the bound rubber was more abundant than the cis‐1,4‐ and trans‐1,4‐components. The filler‐polymer interaction of the butadiene unit with silica was stronger than that of the styrene unit, and the interaction of the 1,2‐component was stronger as compared with the others. The butadiene–styrene ratio of the bound rubber of the compounds containing the silane coupling agent was lower than for the compounds without the silane. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 577–584, 2004     

Electro‐conductive double‐network hydrogels

Novel electro‐conductive and mechanically‐tough double network polymer hydrogels (E‐DN gels) were synthesized by polymerization of 3, 4‐ethylenedioxythiophene in the presence of a double network hydrogel (DN gel) matrix. The E‐DN gels showed not only excellent mechanical performance, having a fracture stress of 1.4–2.1 MPa, but also electrical conductivity as high as 10^?3 S cm^?1, both under dry and water‐swollen states. The fracture stress and fracture energy of the E‐DN gel was increased by 1.7 and 3.4 times, respectively, as compared with the DN gel. From scanning electron microscope and AFM observations, it was found that electro‐conductive poly(3,4‐ethylenedioxythiophene) (PEDOT) was incorporated into DN gel matrix, apparently due to the formation of a poly‐ion complex with sulfonic acid group of the DN gel network. Thus, PEDOT incorporated into the DN gel matrix greatly improves not only electronic conductivity, but also mechanical properties, reinforcing the double network gel matrix. © 2012 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Fracture toughness of nylon‐6 blends with maleated rubbers

The fracture toughness of blends of nylon‐6 with maleated ethylene–propylene rubber and maleated styrene/hydrogenated butadiene/styrene triblock copolymer was investigated with a single‐edge‐notched three‐point‐bending instrumented Dynatup test. The blends for which the rubber particle size was less than 0.7 μm fractured in a ductile manner over the whole range of ligament lengths, whereas the blends with particles larger than 0.7 μm showed a ductile‐to‐brittle transition with the ligament length. In this regime, ductile fracture was observed for specimens with short ligaments, whereas brittle fracture was seen for those with long ligaments. The ductile fracture behavior was analyzed with the essential‐work‐of‐fracture model, whereas linear elastic fracture mechanics techniques were used to analyze the brittle fracture behavior. The fact that the ductile fracture energy was larger for the blends with the styrene/hydrogenated butadiene/styrene triblock copolymer than for those with ethylene–propylene rubber was due to the larger dissipative energy density of the blends based on the styrene/hydrogenated butadiene/styrene triblock copolymer. Both the critical strain energy release rate (G_IC) and the plane‐strain critical stress intensity factor (K_IC) increased as the rubber particle size decreased for both blend systems. The G_IC and K_IC parameters had similar values, regardless of the rubber type, when the rubber particle size was fixed. The transition ligament length was near the size criterion for plane‐strain conditions for both blend systems. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 1739–1758, 2004     

Styrene butadiene rubber/epoxidized natural rubber blends: dynamic properties, curing characteristics and swelling studies

The dynamic properties, curing characteristics and swelling behaviour of styrene butadiene rubber (SBR) and epoxidized natural rubber (ENR) blends were studied. The incorporation of ENR 50 in the blends improved processability, stiffness, resilience and reduced the damping property. In terms of curing characteristics, the scorch time, t₂ and curing time, t₉₀ of the SBR/ENR blends decrease with increasing ENR content. At room temperature (23°C) and at 100°C the swelling degree of the SBR/ENR blends decreases with increasing ENR content.     

Fracture of model polyurethane elastomeric networks

Fracture properties of model elastomeric networks of polyurethane have been investigated with a double‐edge notch geometry. The networks were synthesized from monodisperse end‐functionalized polypropylene glycol precursors and a trifunctional isocyanate. All reagents were carefully purified and nearly defect‐free ideal networks were prepared at a stoichiometry very close to the theoretical one. Three networks were prepared: an unentangled network of short chains (M_n = 4 kg mol^?1), an entangled network of longer chains (M_n = 8 kg mol^?1) and a bimodal network with 8 kg mol^?1 and 1 kg mol^?1 chains. The presence of entanglements was found to increase significantly the toughness of the rubber, in particular at room temperature, relative to the bimodal networks and to the short chains network. Fracture experiments were carried out at different strain rates and temperatures and showed for all three networks a marked decrease in fracture toughness with increasing temperature and decreasing strain rate which mirrored reasonably well the rate and temperature dependence of tan δ, the dissipative factor. However the proportionality factor between tan δ, and G_IC was very material dependent and the shift factors obtained for the master curves of the viscoelastic properties could not be used to build fracture energy master curves. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010     

Filler–polymer interactions in both silica and carbon black‐filled styrene–butadiene rubber compounds

Bound rubber in a filled rubber compound is formed by physical adsorption and chemisorption between the rubber and the filler. Styrene–butadiene rubber (SBR) is composed of four components of styrene, cis‐1,4‐, trans‐1,4‐, and 1,2‐units. Filler–polymer interactions in both silica and carbon black‐filled SBR compounds were studied by analyzing microstructures of the bound rubbers with pyrolysis‐gas chromatography. Differences in the filler–polymer interactions of the styrene, cis‐1,4‐, trans‐1,4‐, and 1,2‐units were investigated. The filler–polymer interactions of the butadiene units were found to be stronger than that of the styrene unit. The interactions of the cis‐1,4‐ and trans‐1,4‐units were stronger with carbon black than with silica, whereas the 1,2‐unit interacted more strongly with silica than with carbon black. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 439–445, 2001     

A Double Network Hydrogel with High Mechanical Strength and Shape Memory Properties

Double network (DN) hydrogels as one kind of tough gels have attracted extensive attention for their potential applications in biomedical and load-bearing fields. Herein, we import more functions like shape memory into the conventional tough DN hydrogel system. We synthesize the PEG-PDAC/P(AAm-co-AAc) DN hydrogels, of which the first network is a well-defined PEG (polyethylene glycol) network loaded with PDAC (poly(acryloyloxyethyltrimethyl ammonium chloride)) strands, while the second network is formed by copolymerizing AAm (acrylamide) with AAc (acrylic acid) and cross-linker MBAA (N, N'-methylenebisacrylamide). The PEG-PDAC/P(AAm-co-AAc) DN gels exhibits high mechanical strength. The fracture stress and toughness of the DN gels reach up to 0.9 MPa and 3.8 MJ/m³, respectively. Compared with the conventional double network hydrogels with neutral polymers as the soft and ductile second network, the PEG-PDAC/P(AAm-coAAc) DN hydrogels use P(AAm-co-AAc), a weak polyelectrolyte, as the second network. The AAc units serve as the coordination points with Fe³⁺ ions and physically crosslink the second network, which realizes the shape memory property activated by the reducing ability of ascorbic acid. Our results indicate that the high mechanical strength and shape memory properties, probably the two most important characters related to the potential application of the hydrogels, can be introduced simultaneously into the DN hydrogels if the functional monomer has been integrated into the network of DN hydrogels smartly.     

Silica reinforcement of epoxidized natural rubber by the sol-gel method

The sol-gel technique was employed to prepare silica-reinforced vulcanizates using tetraethylorthosilicate (TEOS) and epoxidized natural rubber (ENR). The rubber was first precured with 3-aminopropyltriethoxysilane (APS) by heat pressing at 180°C for a range of cure time. The resultant rubber sheets or vulcanizates were swelled in TEOS, and subsequently subjected to a sol-gel reaction in butylamine aqueous solution. Hydrolysis and condensation of the TEOS resulted in the formation of silica particles in the rubber network yielding silica-contained vulcanizates. Silica content as high as 28% and TEOS-to-silica conversion of over 60% were observed. When prepared under certain reaction conditions, the sol-gel vulcanizates obtained were more rigid and stronger than a typical sulfur-cured ENR vulcanizate that contained comparable amount of silica. Comparative stress-strain and dynamic mechanical property analysis suggest that chemicals bond are formed between the silica particles and the rubber network in the ENR-APS-sol-gel vulcanizate. Thus, the in situ silica reinforcement of ENR was successfully established.On leave from School of Industrial Technology, University Sains Malaysia, Minden, 11800, Penang, Malaysia.     

A pH‐sensitive,strong double‐network hydrogel: Poly(ethylene glycol) methyl ether methacrylates–poly(acrylic acid)

We here describe new double network (DN) hydrogels with excellent mechanical strength and high sensitivity to pH changes. The first polymer network has a bottle brush structure and is formed from oligo‐monomers of poly(ethylene glycol) methyl ether methacrylate (PEGMA). Poly(acrylic acid) (PAA) is used as the second network. This double network features strong intermolecular interactions between the neutral poly(ethylene glycol) (PEG) side chains of PPEGMA and the non‐ionized carboxylic acid groups of the PAA second network. When immersed in solutions with a pH below ～4 the DN hydrogels have a low swelling ratio and are opaque as a result of solvent‐polymer phase separation driven by the formation of dense hydrogen‐bonded clusters. The compression strength (～8 MPa) is at least 14 times higher than the analogous single networks. When immersed in solutions with a pH >4, the hydrogels are transparent and exhibit a high swelling ratio with a compression strength of ～1 MPa. The PEG side chain length can be readily controlled without greatly altering the overall DN topology by choosing PEGMA monomers having different PEG side chain lengths. Longer PEG side branches give higher compression and tensile strengths at pH <4 when hydrogen bonded clusters form. The robust nature of these DN gels over a wide pH range may be useful for applications such as artificial muscles and controlled release devices. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2012     

Physical properties and structure of a poly(styrene-co-butadiene) rubber/poly(acrylonitrile-co-butadiene) rubber latex mixture film

The physical properties and the structure of a poly(styrene-co-butadiene) rubber (SBR) and poly(acrylonitrile-co-butadiene) rubber (NBR) latex mixture film are studied in relation to the composition of SBR/NBR for optimization as the precursor of a polymer electrolyte. The composition of SBR50/NBR50 is most suitable in terms of mechanical strength and ionic conductivity. The relationship between the mechanical strength and the structure is analyzed using a simple equivalent mechanical model modified from the Takayanagi model. Our model gives better agreement with experimental results and extends the range of validity of the model to the cocontinuous phase type morphologies. It is possible to estimate the mechanical strength from the continuity of the mechanical supporting phase, calculated from the mechanical model. The tensile properties are found to be strongly affected by the fragile component. © 1998 John Wiley & Sons, Inc. J. Polym. Sci. A Polym. Chem. 36: 2493–2501, 1998     

Morphology and mechanical and viscoelastic properties of natural rubber and styrene butadiene rubber latex blends

The morphology and mechanical and viscoelastic properties of a series of blends of natural rubber (NR) and styrene butadiene rubber (SBR) latex blends were studied in the uncrosslinked and crosslinked state. The morphology of the NR/SBR blends was analyzed using a scanning electron microscope. The morphology of the blends indicated a two phase structure in which SBR is dispersed as domains in the continuous NR matrix when its content is less than 50%. A cocontinuous morphology was obtained at a 50/50 NR/SBR ratio and phase inversion was seen beyond 50% SBR when NR formed the dispersed phase. The mechanical properties of the blends were studied with special reference to the effect of the blend ratio, surface active agents, vulcanizing system, and time for prevulcanization. As the NR content and time of prevulcanization increased, the mechanical properties such as the tensile strength, modulus, elongation at break, and hardness increased. This was due to the increased degree of crosslinking that leads to the strengthening of the 3‐dimensional network. In most cases the tear strength values increased as the prevulcanization time increased. The mechanical data were compared with theoretical predictions. The effects of the blend ratio and prevulcanization on the dynamic mechanical properties of the blends were investigated at different temperatures and frequencies. All the blends showed two distinct glass‐transition temperatures, indicating that the system is immiscible. It was also found that the glass‐transition temperatures of vulcanized blends are higher than those of unvulcanized blends. The time–temperature superposition and Cole–Cole analysis were made to understand the phase behavior of the blends. The tensile and tear fracture surfaces were examined by a scanning electron microscope to gain an insight into the failure mechanism. © 2000 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 38: 2189–2211, 2000     

Insights into the Payne Effect of Carbon Black Filled Styrene-butadiene Rubber Compounds

As a widely used reinforcing filler of rubber, carbon black(CB) often enhances the nonlinear Payne effect and its mechanism still remains controversial. We adopt simultaneous measurement of rheological and electrical behaviors for styrene-butadiene rubber(SBR)/CB compounds and CB gel(CBG) during large deformation/recovery to investigate the contribution of conductive CB network evolution to the Payne effect of the compounds. In the highly filled compounds, the frequency dependence of their strain softening behavior is much more remarkable than that of their CB network breakdown during loading, while during unloading the unrecoverable filler network hardly affects the complete recovery of modulus, both revealing that their Payne effect should be dominated by the disentanglement of SBR matrix. Furthermore,the bound rubber adjacent to CB particles can accelerate the reconstruction of continuous CB network and improve the reversibility of Payne effect. This may provide new insights into the effect of filler network, bound rubber, and free rubber on the Payne effect of CB filled SBR compounds.     

Fracture toughness and fracture mechanism of liquid‐crystalline epoxy resins with different polydomain structures

Liquid‐crystalline (LC) epoxy resins were cured at different temperatures to obtain polydomain LC phase–cured resins. The cured resins had polydomain structures with a nematic LC phase and their domain diameters differed depending on the curing temperatures. The relationship between the domain diameter and fracture toughness of the diglycidyl ether of terephthalylidene‐bis‐(4‐amino‐3‐methylphenol) (DGETAM)/m‐phenylenediamine (m‐PDA) systems with the nematic phase and the previously reported smectic LC phase structures was investigated. It was clarified that the highly ordered LC structure (smectic phase) in each domain could improve the fracture toughness. In addition, the changes in the network orientation of the DGETAM/m‐PDA systems were evaluated by a mapping of the microscopic infrared dichroism in the fracture process and their toughening mechanism was suggested. © 2010 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys, 2010