Solvent‐assisted prototyping of microfluidic and optofluidic microsystems in polymers

Due to their low‐cost and processing simplicity, polymers have made a substantial impact on everyday life and scientific discoveries. Such discoveries include the use of microanalysis and optical microsystems, which—albeit simpler to prototype than their inorganic counterparts—still require dedicated procedures at high temperatures and pressures. Here, recent developments in microsystem prototyping are highlighted, based on solvent‐assisted polymer stimulation. These developments—largely inspired by the earlier demonstration of solvent‐assisted micromolding (SAMIM) for nanoimprinting—enable micronscale imprinting, but also bonding to substrates and three‐dimensional chemical functionalization via strict benchtop procedures. These solvent‐assisted strategies are categorized into two groups: those based on solvent immersion and those based on complete polymer dissolution. Recent embodiments within each group are discussed and compared in performance. Solvent‐assisted prototyping further narrows the gap of processing complexity and costs between the PDMS elastomer and thermoplastic polymer microfluidics, and also enables novel architectures and thus new opportunities in microscale Life Sciences and Chemistry investigations. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2016 , 54, 1681–1686     

Synthesis of phosphate‐pendant polymers and their application to thermally latent polymeric initiators

A novel phosphate monomer, O‐p‐(methacryloyloxymethyl)benzyl O,O‐diethyl phosphate (MDP) was synthesized by the reaction of diethyl phosphorochloridate with 1,4‐benzenedimethanol, followed by the reaction with methacryloyl chloride in the presence of triethylamine. The radical polymerization of MDP and copolymerization with methyl methacrylate were carried out in the presence of 2,2′‐azobisisobutyronitrile (3 mol %) in dimethylacetamide at 60 °C for 20 h to afford phosphate‐pendant polymers. The polymerization of glycidyl phenyl ether (GPE) was carried out with the phosphate‐pendant polymer as an initiator in the presence of ZnCl₂. The polymerization did not proceed below 90 °C but rapidly proceeded above 90 °C to afford polyGPE. The phosphate‐pendant polymer served as a good thermally latent polymeric initiator. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 39: 3365–3370, 2001     

Dynamic mechanical and dielectric properties of ORMOCER® incorporating functionalized poly(styrene) latexes

Organically modified aluminosilicate hybrid materials incorporating polystyrene and poly(styrene‐co‐hydroxypropyl acrylate) latexes, (3‐glycidyloxypropyl) trimethoxysilane, and aluminum sec‐butoxide [Al(O^sBu)₃] were synthesized by a sol–gel process. The bulk materials obtained were macroscopically homogeneous dispersions with good mechanical properties. Dynamic mechanical and dielectric analyses of these new hybrid materials as a function of the Al(O^sBu)₃ concentration and copolymer composition revealed a series of transitions that represented relaxation processes of the incorporated polymer (glass transition), ?Al? O? Si?, the ?Si? O? Si? part of the network, and segmental motion of unreacted ?Si? (CH₂)₃OCH₂CHCH₂O chains. © 2001 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 39: 860–867, 2001     

One‐pot synthesis of surface‐functionalized molecularly imprinted polymer microspheres by iniferter‐induced “living” radical precipitation polymerization

This article describes for the first time the development of a new polymerization technique by introducing iniferter‐induced “living” radical polymerization mechanism into precipitation polymerization and its application in the molecular imprinting field. The resulting iniferter‐induced “living” radical precipitation polymerization (ILRPP) has proven to be an effective approach for generating not only narrow disperse poly(ethylene glycol dimethacrylate) microspheres but also molecularly imprinted polymer (MIP) microspheres with obvious molecular imprinting effects towards the template (a herbicide 2,4‐dichlorophenoxyacetic acid (2,4‐D)), rather fast template rebinding kinetics, and appreciable selectivity over structurally related compounds. The binding association constant K_a and apparent maximum number N_max for the high‐affinity sites of the 2,4‐D imprinted polymer were determined by Scatchard analysis and found to be 1.18 × 10⁴ M^?1 and 4.37 μmol/g, respectively. In addition, the general applicability of ILRPP in molecular imprinting was also confirmed by the successful preparation of MIP microspheres with another template (2‐chloromandelic acid). In particular, the living nature of ILRPP makes it highly useful for the facile one‐pot synthesis of functional polymer/MIP microspheres with surface‐bound iniferter groups, which allows their direct controlled surface modification via surface‐initiated iniferter polymerization and is thus of great potential in preparing advanced polymer/MIP materials. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 3217–3228, 2010     

Pd(II)‐catalyzed polymerization of optically active norbornene carboxylic acid esters

(?)‐(1S,2R)‐Norbornene‐2‐carboxylic acid alkyl esters (alkyl = Me, Bz, L ‐menthyl, or D ‐menthyl) were successfully prepared by the Diels–Alder reaction of cyclopentadiene with (R)‐(?)‐pantolactone‐O‐yl acrylate followed by epimerization and column chromatography. The enantiomeric excess was 99.9%. These monomers were polymerized by Pd(II)‐based catalysts, and high yields of the polymers were obtained. The methyl ester gave an optically active polymer of high optical rotation (monomer [α]_D = ?24.7, polymer [α]_D = ?98.5). This high rotation value of the polymer was attributed to the isotactic chain regulation of the polymer. This high rotation was not observed with methyl esters prepared by the transesterification of menthyl esters. The stereoregular polymer exhibited notable resonance peaks at 39 ppm in ¹³C NMR spectra. No crystallinity was observed. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 1263–1270, 2006     

Grafting of poly(ε‐caprolactone) onto maghemite nanoparticles

We report the coating of maghemite (γ‐Fe₂O₃) nanoparticles with poly(ε‐caprolactone) (PCL) through a covalent grafting to technique. ω‐Hydroxy‐PCL was first synthesized by the ring‐opening polymerization of ε‐caprolactone with aluminum isopropoxide and benzyl alcohol as a catalytic system. The hydroxy end groups of PCL were then derivatized with 3‐isocyanatopropyltriethoxysilane in the presence of tetraoctyltin. The triethoxysilane‐functionalized PCL macromolecules were finally allowed to react on the surface of maghemite nanoparticles. The composite nanoparticles were characterized by diffuse reflectance infrared Fourier transform (DRIFT) spectroscopy, thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC). Effects of the polymer molar mass and concentration on the amount of polymer grafted to the surface were investigated. Typical grafting densities up to 3 μmol of polymer chains per m² of maghemite surface were obtained with this grafting to technique. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 6011–6020, 2004     

Molecular modeling study on surface,thermal, mechanical and gas diffusion properties of chitosan

The motivation of this work is to provide reliable and accurate modeling studies of the physical (surface, thermal, mechanical and gas diffusion) properties of chitosan (CS) polymer. Our computational efforts have been devoted to make a comparison of the structural bulk properties of CS with similar type of polymers such as chitin and cellulose through cohesive energy density, solubility parameter, hydrogen bonding, and free volume distribution calculations. Atomistic modeling on CS polymer using molecular mechanics (MM) and molecular dynamics (MD) simulations has been carried out in three dimensionally periodic and effective two dimensionally periodic condensed phases. From the equilibrated structures, surface energies were computed. The equilibrium structure of the films shows an interior region of mass density close to the value in the bulk state. Various components of energetic interactions have been examined in detail to acquire a better insight into the interactions between bulk structure and the film surface. MD simulation (NPT ensemble) has also been used to obtain polymer specific volume as a function of temperature. It is demonstrated that these V–T curves can be used to locate the volumetric glass transition temperature (T_g) reliably. The mechanical properties of CS have been obtained using the strain deformation method. Diffusion coefficients of O₂, N₂, and CO₂ gas molecules at 300 K in CS have been estimated. The calculated properties of CS are comparable with the experimental values reported in the literature. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1260–1270, 2007     

Water-soluble silicon containing polymer resist

Poly(divinylsiloxyethylene glycol), which consists of alternating oligo(ethylene glycol)s (MW = 300) and divinylsiloxanes were prepared by a polycondensation reaction (M_n = 6500–9300, M_w/M_n = 2.01–2.27). The obtained polymer (PVSE300) showed a lower critical solution temperature (LCST) at 10.5°C, meaning that the polymer was soluble in water below the LCST. The glass transition temperature (T_g) and onset temperature of degradation (T_d) of the PVSE300 were −72.5 and +317.5°C, respectively. The hydrolytic stability of the PVSE300 in aqueous media was also examined and it was found that PVSE300 was fairly stable in cold water. The lithographic characteristics of PVSE300 were examined against UV and electron-beam (EB) exposure and it was found that the PVSE300 film showed a negative character when developed by cold water. The photosensitivity parameter, Dg⁵⁰, which denotes the dose at half remaining film thickness after development, against EB exposure was extremely high (1.0 μC/cm²) when a probe current and an accelerating voltage was 100 pA and 20 kV, respectively. A high durability for O₂ reactive ion etching (O₂ RIE) was also observed. The characteristics of PVSE300 against photoirradiation were also examined. © 1997 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 35 : 2827–2833, 1997     

Synthesis and characterization of poly[4,4-bis(pivaloxymethyl)-1,6-heptadiyne] having high oxygen permselectivity

Cyclopolymerization of 4,4-bis(pivaloxymethyl)-1,6-heptadiyne containing a bulky ester group was examined by group 5,6-transition metal catalysts. Both of the MoCl₅-based and WCl₆-based catalysts were effective for the cyclopolymerization. The obtained polymer was characterized to have planar backbone and recurring cyclic ring structure by various spectroscopy. The poly[4,4-bis(pivaloxymethyl)-1,6-heptadiyne] was soluble in common organic solvents to easily cast the free standing film. The polymer film had good mechanical property and high oxygen permselectivity to nitrogen. The oxygen permeability coefficient (PO₂) and permselectivity of oxygen to nitrogen (PO₂/PN₂) of poly[4,4-bis(pivaloxymethyl)-1,6-heptadiyne] were 19.7 barrer and 5.71, respectively. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 4135–4139, 1999     

Synthesis and characterization of new polyimides containing calix[4]arenes in the polymer backbone

Two diaminocalix[4]arene monomers were synthesized from p-tert-butylcalix[4]arene through a 4-step reaction sequence. New copoly(amic acid)s containing calix[4]arene moieties on the polymer backbone were successfully synthesized in N-methyl-2-pyrrolidone by polycondensations of 4,4′-oxydiphthalic anhydride (ODPA) with the diaminocalix[4]arene monomers using 4,4′-oxydiphenylene diamine (ODA) as a comonomer. These copoly(amic acid)s were soluble in aprotic polar solvents, so that they can be processed in various ways. The copoly(amic acid) precursors were thermally converted to the corresponding copolyimides in films. The copolyimide films are amorphous, but insoluble in common solvents. They are thermally stable up to 366°C. The copolyimides exhibit relatively high TEC's, low T_g's, low refractive index, low dielectric constant, low optical anisotropy, low dielectric anisotropy, and low water uptake, compared to those of conventional ODPA-ODA polyimide. These property characteristics were interpreted in regard to bulky, cone-like calix[4]arene moieties and their effects on the chain conformation and morphological structure. The processability and property characteristics support that both of the copolyimides containing calix[4]arene moieties are potential candidate materials suitable for membranes, antioxidant additives, chemical sensor devices, and microelectronic devices. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 2013–2026, 1999     

Extremely Stable Copper–Polymelamine Composite Material for Amperometric Hydrogen Peroxide Sensing

For the first time, electroactive poly(melamine) film has been prepared and evaluated to function as a matrix to immobilize “spherical” copper nanoclusters and also as a ligand to form a copper complex with enhanced electrocatalytic activity. This is a simple two‐step process that involves first polymerization of melamine on a screen‐printed carbon electrode followed by electrodeposition of copper without using harmful and environmentally toxic chemicals. It is remarkable that this electrode can electrocatalytically reduce H₂O₂ at approximately ?0.2 V versus Ag/AgCl in pH 7 PBS and possesses superior stability in amperometric analysis of H₂O₂ under the continuous wall‐jet flow of 1 mM of H₂O₂ for more than 5 h. Most importantly, we have demonstrated that the as‐prepared copper‐poly(melamine)‐modified electrode can solve the setbacks of copper‐based H₂O₂ sensors reported so far. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2013 , 51, 1639–1646     

Stereospecific polymerization of 9-fluorenyl methacrylate: Tacticity effects on the thermal and photophysical properties of the polymers

Poly(9-fluoreneyl methacrylate) was obtained through anionic polymerization with t-BuLi and t-BuMgBr and through radical polymerization with α,α′-azobisisobutyronitrile. Anionic polymerization with t-BuLi in tetrahydrofuran and radical polymerization afforded syndiotactic polymers (rr ∼ 90%), whereas anionic polymerization with Li and Mg initiators in toluene and CH₂Cl₂ led to isotactic polymers. The thermal and photophysical properties of the polymers were examined. A syndiotactic polymer tended to show higher glass transition and decomposition temperatures than an isotactic polymer. However, polymers with different tacticities were not likely to assume specific, distinctive conformations such as a helix or a π-stacked conformation in solution. An isotactic polymer showed stronger interactions in a CH₂Cl₂ solution with 2,4,7-trinitro-9-fluorenylidenemalononitrile, an electron-acceptor molecule, than a syndiotactic polymer. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 4656–4665, 2004     

Comparison of flow and batch polymerization processes for production of vinyl ether terpolymers for use in the delivery of siRNA

Synthetic polymers represent a modifiable class of materials that can serve as adjuvants to address challenges in numerous biomedical and medicinal chemistry applications including the delivery of siRNA. Polymer‐based therapeutics offer unique challenges in both synthesis and characterization as compared to small molecule therapeutics. The ability to control the structure of the polymer is critical in creating a therapeutic. Reported herein, are batch and flow polymerization processes to produce amphiphilic terpolymers through a Lewis acid BF₃OEt₂‐catalyzed polymerization. These processes focus on controlling reaction variables, which affect polymer structure in this rapid, exothermic, nonliving cationic polymerization. In addition to analytical characterization of the polymers, the in vivo activity of the polymer‐siRNA conjugates is also highlighted—demonstrating that the method of synthesis does affect the in vivo activity of the resulting polymer conjugate. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1119–1129     

Preparation and characterization of a poly(vinylbenzyl sulfonic acid)‐grafted FEP membrane

In this study, a novel polymer electrolyte membrane, poly(vinylbenzyl sulfonic acid)‐grafted poly(tetrafluoroethylene‐co‐hexafluoropropylene) (FEP‐g‐PVBSA), has been successfully prepared by simultaneous irradiation grafting of vinylbenzyl chloride (VBC) monomer onto a FEP film and taking subsequent chemical modification steps to modify the benzyl chloride moiety to the benzyl sulfonic acid moiety. The chemical reactions for the sulfonation were carried out via the formation of thiouronium salt with thiourea, base‐catalyzed hydrolysis for the formation of thiol, and oxidation with hydrogen peroxide. Each chemical conversion process was confirmed by FTIR, elemental analysis, and SEM‐EDX. A chemical stability study performed with Fenton's reagent (3% H₂O₂ solution containing 4 ppm of Fe²⁺) at 70 °C revealed that FEP‐g‐PVBSA has a higher chemical stability than the poly(styrene sulfonic acid)‐grafted membranes (FEP‐g‐PSSA). © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 563–569, 2010     

Effect of temperature and membrane preparation parameters on gas permeation properties of polymethacrylates

Permeabilities of N₂, Ar, O₂, CO₂, and H₂ gases in PEMA (Polyethylmethacrylate) membranes have been measured above and below glass transition in the temperature range of 25–70 °C. The permeabilities of the gases were observed increasing with temperature. Arrhenius plot of permeability versus temperature data showed that there is a slope discontinuity at near to T_g of PEMA. In addition, the effects of membrane preparation parameters by solvent casting method (percentage of polymer in solvent, annealing temperature, annealing time, evaporation temperature, and evaporation time) have been investigated by using homogenous dense membranes of PEMA. It is observed that membrane preparation parameters strongly affect the membrane performance and the reproducibility of the permeability measurements. On the other hand, the effect of polymer structure on membrane performance has been investigated. Comparison of the permeabilities of N₂, Ar, O₂, CO₂, and H₂ gases in PEMA and PMMA membranes shows that PMMA membranes have smaller permeabilities and higher selectivities than PEMA membranes because of their higher glass transition temperature, T_g. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 3025–3033, 2007     

Molten polystyrene structures above the glass transition,T > Tg

The old controversial idea of structures in molten amorphous polymers is being accepted with theoretical and experimental evidence. Wool's twinkling fractal theory of the glass transition and recent atomic force micrographs are convincing proof of the dynamic, solid aggregate presence below and above T_g. This article offers detailed analysis of the experimental data from high‐pressure dilatometry, as well as from the oscillatory shear tests in the glassy and the molten state of polystyrenes. The results indicate the presence of a transient structure at T > T_g; transient as it depends on the structure of the vitreous polymer and the rate of heating it across T_g. Thus, molten polymer is not always at the thermodynamic equilibrium. © 2011 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 49: 1369–1380, 2011     

Development of a new software for the X-ray structural analysis of polymer crystals by utilizing the X-ray imaging plate system

A software and some useful tools have been developed for identifying individual x-ray reflectional peaks recorded with an x-ray imaging plate system. These techniques were applied to analyze the crystal structure of uniaxially oriented polymer samples. Characteristic features of the present method may be summarized as follows. (1) The indexing of the observed reflections and the determination of the unit cell parameters can be made easily on the display of the computer. (2) The integrated intensity of the individual component of the overlapped reflections can be evaluated quantitatively through the curve separation technique. The R_merge's for the equivalent reflections were 5–6%, indicating the exact evaluation of the integrated intensities. (3) The thus obtained reflectional data were successfully utilized for the extraction of the initial structural models by the direct method. The actual applications have been made for orthorhombic polyethylene, trigonal polyoxymethylene, and isotactic polybutene-1, giving the refined crystal structures including even the positions of hydrogen atoms in some cases. The reliability factors were 12, 5, and 15%, respectively, for these three polymer cyrstals. © 1997 John Wiley & Sons, Inc. J Polym Sci B: Polym Phys 35: 1677–1700, 1997     

Functionalization of poly(bis‐thiophene methine)s via facile C–C bulk polymerization and their application as chemosensors for acid detection

Up to now, 3,4‐ethylenedioxythiophene (EDOT) or its modified analogs are indispensable units or subunits in all successful monomers for polythiophene synthesis through solid‐state polymerization (SSP). Here, a more open thiophene‐(CH(R))‐thiophene platform was developed successfully and corresponding poly(bis‐thiophene methine)s were obtained via C–C SSP or melt‐state polymerization (MSP), that is, bulk polymerization. Meanwhile, the observation of quite long effective Br–Br distance of 5.634 Å, which is more than 50% of halogen's double van der Waals radius (2r_w), would help us to understand powerful capability of modulation of molecule movement and reaction under SSP. In addition, these polymers were further employed as acid sensors and they show highly sensitive response to HCl, MeSO₃H, BF₃‐OEt₂, and HNO₃. The detailed experiment reveals that P1 has the detection limit of 3.35 × 10⁻⁵ M for HCl. © 2018 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2018 , 56, 1676–1683     

Preparation and clinical application of immunomagnetic latex

Magnetic poly(methyl methacrylate) (PMMA)/poly(methyl methacrylate‐co‐methacrylic acid) [P(MMA–MAA)] composite polymer latices were synthesized by two‐stage soapless emulsion polymerization in the presence of magnetite (Fe₃O₄) ferrofluids. Different types and concentrations of fatty acids were reacted with the Fe₃O₄ particles, which were prepared by the coprecipitation of Fe(II) and Fe(III) salts to obtain stable Fe₃O₄ ferrofluids. The Fe₃O₄/polymer particles were monodisperse, and the composite polymer particle size was approximately 100 nm. The morphology of the magnetic composite polymer latex particles was a core–shell structure. The core was PMMA encapsulating Fe₃O₄ particles, and the shell was the P(MMA–MAA) copolymer. The carboxylic acid functional groups (COOH) of methacrylic acid (MAA) were mostly distributed on the surface of the composite polymer latex particles. Antibodies (anti‐human immunoglobulin G) were then chemically bound with COOH groups onto the surface of the magnetic core–shell composite latices through the medium of carbodiimide to form the antibody‐coated magnetic latices (magnetic immunolatices). The MAA shell composition of the composite latex could be adjusted to control the number of COOH groups and thus the number of antibody molecules on the magnetic composite latex particles. With a magnetic sorting device, the magnetic immunolatices derived from the magnetic PMMA/P(MMA–MAA) core–shell composite polymer latex performed well in cell‐separation experiments based on the antigen–antibody reaction. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1342–1356, 2005     

Alumina additives for fast iron‐mediated AGET ATRP of MMA using onium salt as ligand

Three kinds of alumina (acidic, neutral, and basic Al₂O₃) were effective as additives for the control and rate enhancement of iron‐mediated AGET (activators generated by electron transfer) ATRP (atom transfer radical polymerization) of methyl methacrylate (MMA) in the presence of limited amount of air, using FeCl₃·6H₂O as the catalyst, tetrabutylammonium bromide or tetra‐n‐butylphosphonium bromide as the ligand, ethyl 2‐bromoisobutyrate as the initiator, and ascorbic acid as the reducing agent. The conversion could be up to 83.9% in the case of basic Al₂O₃ and 75.3% with neutral Al₂O₃ only in 13 h, respectively, whereas no polymer could be obtained even in 50 h without additives. The polymers obtained with neutral and basic Al₂O₃ had controlled molecular weights and low M_w/M_n values (～1.2). Tacticities of the as‐prepared PMMA in the presence of these three kinds of Al₂O₃ were consistent with that obtained from conventional free‐radical polymerization of MMA. © 2011 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2011