Preparation and characterization of novel bone scaffolds based on electrospun polycaprolactone fibers filled with nanoparticles

Novel bone-scaffolding materials were successfully fabricated by electrospinning from polycaprolactone (PCL) solutions containing nanoparticles of calcium carbonate (CaCO(3)) or hydroxyapatite (HA). The diameters of the as-spun fibers were found to increase with the addition and increasing amounts of the nanoparticles. The observed increase in the diameters of the as-spun fibers with the addition and increasing amounts of the nanoparticulate fillers was responsible for the observed increase in the tensile strength of the obtained fiber mats. An increase in the concentration of the base PCL solution caused the average diameter of the as-spun PCL/HA composite fibers to increase. Increasing applied electrical potential also resulted in an increase in the diameters of the obtained PCL/HA composite fibers. Lastly, indirect cytotoxicity evaluation of the electrospun mats of PCL, PCL/CaCO(3), and PCL/HA fibers based on human osteoblasts (SaOS2) and mouse fibroblasts (L929) revealed that these as-spun mats posed no threat to the cells, a result that implied their potential for utilization as bone-scaffolding materials.     

Biomedical applications of electrospun polycaprolactone fiber mats

Polycaprolactone (PCL) is a biodegradable polyester emerging into biomedical applications because of its biodegradability, biocompatibility, chemical stability, thermal stability and good mechanical properties. Electrospinning is a versatile method using electrostatic forces for fabricating continuous ultrafine fibers that offer various advantages such as high surface area and high porosity. Thus, this method has gained interest for use in many fields, especially biomedical fields. This review focuses on researches and studies in electrospinning, PCL, electrospinning of PCL and also biomedical applications of the electrospun PCL fiber mats. Copyright © 2016 John Wiley & Sons, Ltd.     

Facile fabrication of novel polycaprolactone-based electrospun fibers using in-process water exposure

To overcome the problems related to the low surface enrichment of blended fibers from hydrophilic polymer, routine blend electrospinning setup was modified by exposing the polycaprolactone (PCL)–Pluronic P123 solution to water in order to attract the hydrophilic chains toward the fiber surface. Analysis of the modified fibers revealed a drastic surge of hydrophilic polymer surface enrichment value in comparison with that of the routine method which suggested homogenously positioned Pluronic on the surface and the subsequent reduction of its accumulations within fibers. The thermogram of the proposed method showed induced crystallization in the Pluronic section. Furthermore, the intensity of PCL characteristic peaks decreased for this method.     

Preparation of electrospun shape memory polyurethane fibers in optimized electrospinning conditions via response surface methodology

Herein, the electrospinning method, as an effective approach, was utilized to fabricate poly (ε‐caprolactone)‐based polyurethane (PCL‐based PU) fibers. PCL was synthesized by ring‐opening polymerization, and characterized by proton nuclear magnetic resonance (¹H NMR) and Fourier‐transform infrared (FTIR) spectroscopies. Afterward, PU was prepared by step‐growth polymerization. The effects of solution concentration and solvent type on fibers' diameter were investigated. Scanning electron microscopy (SEM) images revealed that the optimum solution was N, N‐dimethylformamide(DMF): chloroform with a ratio of 60:40. In addition, results showed that bead‐less nanofibers could be achieved by a concentration of 5 w/v% (polymer to solvent). Various optimum practical parameters, such as applied voltage, feeding rate, and needle‐to‐collector distance, were obtained and compared with the results of response surface methodology (RSM). On the other hand, the mechanical evaluations indicated that the porous structure of scaffolds caused them to possess lower mechanical properties, as well as shape fixity ratios than those of bulk samples.     

Ultrafine electrospun polyamide‐6 fibers: Effect of emitting electrode polarity on morphology and average fiber diameter

Electrostatic spinning or electrospinning is now a well‐known process for fabricating ultrafine fibers with diameters in the submicrometer down to nanometer range from materials of diverse origins. The polarity of the emitting electrode (i.e., the one that is in contact with the polymer solution or melt) can be either positive or negative. In the present contribution, the effects of emitting electrode polarity and some processing parameters (i.e., polyamide‐6 (PA‐6) concentration, molecular weight of PA‐6, electrostatic field strength, solution temperature, solvent type, and addition of an inorganic salt) on morphological appearance and average size of the as‐spun PA‐6 fibers were investigated. Scanning electron micrographs showed obvious morphological difference between the fibers obtained under positive and negative polarity of the emitting electrode. The main differences were that the cross section of the as‐spun PA‐6 fibers obtained under the negative electrode polarity was flat, while that of those obtained under the positive one appeared to be round and that the average size of the fibers obtained under the negative electrode polarity was larger than that of those obtained under the positive one. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 43: 3699–3712, 2005     

Human serum albumin in electrospun PCL fibers: structure,release, and exposure on fiber surface

Human serum albumin (HSA) introduced to the fibers produced by electrospinning from HSA and polycaprolactone (PCL) solutions in hexafluoroisopropanol has been studied in terms of its structure, release from the fibers, stability of interaction with basic polymer, accessibility for protease attack, and cellular receptors, as well as dependence of the studied parameters on the protein concentration in fibers. A limited part of the protein leaves the fibers right after soaking with water, whereas the remaining protein stays tightly bound to fibers for a long time because protein nanoparticles are tightly integrated with PCL, as shown by small‐angle X‐ray scattering. As has been demonstrated, the proteins leave the fibers in complexes with PCL. X‐ray photoelectron spectroscopy demonstrates that the protein concentration on the fiber surface is higher than the concentration in electrospinning solution. The surface‐exposed protein is recognized by cell receptors and is partially hydrolyzed by proteinase K. The data on pulse protein release, presence of PCL in the protein released from matrixes, overrepresentation of the protein on the fiber surface, and tight interaction of protein with PCL may be useful for rational design of electrospun scaffolds intended for drug delivery and tissue engineering. Copyright © 2016 John Wiley & Sons, Ltd.     

Study of process parameters for starch,gluten, and glycerol mixtures

This work involved a study of the effect of processing variables (temperature, water content, rotor speed, and time) on the mechanical properties of starch:gluten:glycerol mixtures in the weight ratio of 40:40:20. The properties of the materials were affected by the processing variables. The torque decreased with water content, indicating that water facilitates the plasticization of mixtures, whereas the increase in temperature accelerated the evaporation of water, thus increasing the torque. Ultimate tensile strength was achieved at the lowest temperature (110°C) and the highest water content (20%), whereas maximum elongation was achieved for the material processed at the highest temperature, 150°C, and the fastest rotor speed, 70 rpm. Copyright © 2007 John Wiley & Sons, Ltd.     

In vitro growth and activity of chondrocytes on three dimensional polycaprolactone/chitosan scaffolds

Porous polycaprolactone/chitosan blend scaffolds with various compositional proportions were prepared using a particulate‐leaching method. The pore parameters of resultant scaffolds were found to be mainly modulated by porogen. The compressive mechanical properties and hydrophilicity of scaffolds were examined by measuring their compressive modulus and stress strength as well as swelling index. Selected chondrocytes isolated from articular cartilage of knee joints of rabbits were seeded on these scaffolds, and further in vitro cultured for various periods. The growth and activity of seeded cells were estimated by counting numbers of cells proliferated on scaffolds and measuring the amounts of proteoglycans and type II collagen synthesized by the seeded cells. It was found that some scaffolds composed of proper component ratios and having appropriate pore parameters exhibited promising characteristics for the adhesion and proliferation of seeded cells while maintaining the phenotype and activity of the cells. Copyright © 2010 John Wiley & Sons, Ltd.     

Diameter control of electrospun chitosan‐collagen fibers

In this article, the effects of fundamental parameters including applied voltage, feed rate of solution, collecting distance of fibers, the ratio of chitosan to collagen in the fibers and polymer solution concentration on the diameter and morphology of electrospun collagen‐chitosan complex nanofibers were studied to produce ultrafine polymer fibers. Based on the systematic parametric study, it is possible to control the diameter and morphology of the electrospun polymer fibers. This will also be helpful for electrospinning of various polymers. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 1949–1955, 2009     

A review on electrospun polymeric nanofibers: Production parameters and potential applications

This review deals with electrospun nanofibers and their applications in several fields. Nanofibers have mainly been produced via electrospinning technique due to the simple, cost-effective, and versatile setup. Electrospinning is defined as a process, which produces fibers from its polymer solutions under exposure of high electric field voltage. The technique needs optimization of several parameters such solution, processing and ambient parameters to refine nanofiber morphology, diameter and porosity. The basic technique has been modified to produce composite fibers and to increase production capacity. Nanofiber characterization methods are summarized with examples. The relation between electrospinning and electrospraying is discussed. Nanofibers have the ability to form highly porous mesh with large surface to volume ratio enhancing its performance for various applications such as water filtration, tissue engineering scaffold, wounds, fiber composites, drug release and protective clothes. Single nanofibers could potentially be used as soft microrobots for drug delivery. Finally, results from modeling and simulations are illustrated.     

Immobilization of gold nanoparticles on poly(methyl methacrylate) electrospun fibers exhibiting solid‐state surface plasmon effect

In this study, the surface plasmon effect of Au nanoparticles was successfully realized in the solid state by embedding the Au nanoparticles on the surface of the transparent polymer fibers for the first time. Electrospinning a poly(methyl methacrylate) (PMMA) and HAuCl₄ mixture followed by a wet chemical reduction, the gold nanoparticles were formed on the PMMA nanocomposite electrospun fibers in a well‐distributed manner to give photostable purple color. The Au nanoparticles were all sphere shaped with an average diameter of 12 nm. Specifically, simply adjusting HAuCl₄ salt concentration in the electrospinning solution, it is able to control the electrospun fiber diameter and gold nanoparticle content in the resulting PMMA/Au nanocomposite fibers. Therefore, the developed method described herein is simple and effective for the large volume production of PMMA/Au nanocomposite fibers. Copyright © 2011 John Wiley & Sons, Ltd.     

Enzymatic degradation of poly(L-lactide) and poly(epsilon-caprolactone) electrospun fibers

Poly(L-lactide) (PLLA) and poly(epsilon-caprolactone) (PCL) ultrafine fibers were prepared by electrospinning. The influence of cationic and anionic surfactants on their enzymatic degradation behavior was investigated by measuring weight loss, molecular weight, crystallinity, and melting temperature of the fibers as a function of degradation time. Under the catalysis of proteinase K, the PLLA fibers containing the anionic surfactant sodium docecyl sulfate (SDS) exhibited a faster degradation rate than those containing cationic surfactant triethylbenzylammonium chloride (TEBAC), indicating that surface electric charge on the fibers is a critical factor for an enzymatic degradation. Similarly, TEBAC-containing PCL fibers exhibited a 47% weight loss within 8.5 h whereas SDS-containing PCL fibers showed little degradation in the presence of lipase PS. By analyzing the charge status of proteinase K and lipase PS under the experimental conditions, the importance of the surface charges of the fibers and their interactions with the charges on the enzymes were revealed. Consequently, a "two-step" degradation mechanism was proposed: (1) the enzyme approaches the fiber surface; (2) the enzyme initiates hydrolysis of the polymer. By means of differential scanning calorimetry and wide-angle X-ray diffraction, the crystallinity and orientation changes in the PLLA and PCL fibers during the enzymatic degradation were investigated, respectively.     

Fabrication of carbon fibers with nanoporous morphologies from electrospun polyacrylonitrile/poly(L‐lactide) blends

Porous carbon nanofibers were prepared through electrospinning a blend solution of polyacrylonitrile and poly(L ‐lactide), followed by carbonization at different temperatures and in different atmospheres. Structural features of these porous carbon nanofibers were characterized using scanning electron microscopy, transmission electron microscopy, thermogravimetric analysis, X‐ray powder diffraction, and Raman spectroscopy. Surface area and pore structure were evaluated using the nitrogen adsorption technique. It was found that carbon fibers prepared by this scalable and relatively economical method exhibited a porous surface morphology with high specific surface area and large pore volume. The fiber diameter, surface area, pore volume, bulky crystalline structure, and surface crystalline structure of these carbon nanofibers showed a strong dependence on the polymer precursor composition and carbonization condition. © 2009 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 47: 493–503, 2009     

Development of novel synthetic method of carbon nanotubes from electrospun polystyrene fibers by using microwave heating

We have developed a novel synthetic method that enables us to easily synthesize metal‐capsulated carbon nanotubes (CNTs) in a laboratory by using a combined technology of electrospinning‐metallization and microwave heating. These techniques greatly shorten the time for the synthesis of the CNTs in comparison with the conventional methods. TEM analysis confirmed a successful formation of the CNTs, and the resulting CNTs were multi‐walled and found to be about 25–100 nm in diameters. The products prepared by heating at 600 and 900°C exhibited less‐developed and strongly curved CNTs, whereas the products prepared by heating at 700 and 800°C relatively well‐developed long CNTs. Copyright © 2010 John Wiley & Sons, Ltd.     

Structural responses of electrospun PVDF fibers induced by specific stretching and ensuing heating

Microstructure of electrospun fibers is often invoked to explain their properties but that is challenging to quantify properly. The electrospun PVDF fibers being rich in the β-phase crystal due to excellent piezoelectric properties are promising energy-harvesting materials for wearable and implantable applications. In this work, structural responses of electrospun PVDF fibers were investigated under the conditions of specific stretching at 25°C and ensuing heating from 25 to 170°C at strains of 5%, 10%, 20%, respectively, using the in situ WAXD with a thermos-mechanical coupled equipment. In this process, the fiber morphology, and the crystal orientation, the crystal structure, the β-phase content, as well as mechanical property of elctrospun PVDF fibers were studied. It is found that the specific stretching affects the β-phase crystal more than ensuing heating when the heating temperature is lower than the melting temperature of the fibers. Moreover, after 20% stretching and ensuing heating to 150°C, the tensile strength of electrospun PVDF fibers membrane can rise to 12.8 MPa, which is more than three times that of the pristine fibers, which is attributed to the higher crystal orientation and β-phase content, along with the alignment of the fibers. Therefore, structural responses of electrospun PVDF fibers induced by specific stretching and ensuing heating are propitious to explain and tailor their properties in practical applications, which also gives potential insights into other fibers.     

Liquid crystal functionalization of electrospun polymer fibers

A recently introduced new branch of applied polymer science is the production of highly functional and responsive fiber mats by means of electrospinning polymers that include liquid crystals. The liquid crystal, which provides the responsiveness, is most often contained inside fibers of core‐sheath geometry, produced via coaxial electrospinning, but it may also be inherent to the polymer itself, for example, in case of liquid crystal elastomers. The first experiments served as proof of concept and to elucidate the basic behavior of the liquid crystal in the fibers, and the field is now ripe for more applied research targeting novel devices, in particular in the realm of wearable technology. In this perspective, we provide a bird's eye view of the current state of the art of liquid crystal electrospinning, as well as of some relevant recent developments in the general electrospinning and liquid crystal research areas, allowing us to sketch a picture of where this young research field and its applications may be heading in the next few years. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part B Polym. Phys. 2013, 51, 855–867     

Study on the effect of process parameters on CO2/CH4 binary gas separation performance over NH2-MIL-53(Al)/cellulose acetate hollow fiber mixed matrix membrane

The aim of current work is to study the interaction of process parameters including, temperature, CO₂ feed composition and feed pressure were towards CO₂ separation from CO₂/CH₄ binary gas mixture over hollow fiber mixed matrix membrane using design of experiment (DoE) approach. The hollow fiber mixed matrix membrane (HFMMM) containing NH₂-MIL-53(Al) filler and cellulose acetate polymer was successfully spun and fibers with outer diameter of approximately 250–290 nm were obtained. The separation results revealed that the increment of temperature from 30 °C to 50 °C reduced the CO₂/CH₄ separation factor while, increasing feed pressure from 3 bar to 15 and increment of CO₂ feed composition from 15 to 42.5 vol% increased the separation factor of HFMMM. The DoE results showed that the feed pressure was the most significant process parameter that intensely affected the CH₄ permeance, CO₂ permeance and CO₂/CH₄ separation factor. Based on the experimental results obtained, maximum CO₂ permeance of 3.82 GPU was achieved at feed pressure of 3 bar, temperature of 50 °C and CO₂ feed composition of 70 vol%. Meanwhile, minimum CH₄ permeance of 0.01 GPU was obtained at feed pressure of 15 bar and temperature of 30 °C and CO₂ feed composition of 70 vol%. Besides, maximum CO₂/CH₄ separation factor of 14.4 was achieved at feed pressure of 15 bar and temperature of 30 °C and CO₂ feed composition of 15 vol%. Overall, the study on the interaction between separation processes parameters using central composite design (CCD) coupled with response surface methodology (RSM) possesses significant importance prior to the application of NH₂-MIL-53(Al)/Cellulose Acetate HFMMM at industrial scale of natural gas purification.     

Characterization of poly(methyl methacrylate) nanofiber mats by electrospinning process

In this study, the aim is to describe the influence of electrospinning parameters on the morphology, the water wetting property and dye adsorption property of poly(methyl methacrylate) nanofiber mats. Specifically, the effects of solution concentration, solvent type, applied voltage, distance between the electrodes and particulate reinforcement on the diameter and shape of the nanofibers were investigated. All poly(methyl methacrylate) nanofiber mats contained beaded nanofiber structures. With increasing the polymer solution concentration, the average fiber diameter also increased. Poly(methyl methacrylate) nanofiber mat electrospun from dimethylformamide solution resulted in thicker fibers when compared with the mat electrospun from acetone solution. Increasing the electric potential difference between the collector and the syringe tip did not increase the average fiber diameter. Besides increasing the distance between the electrodes resulted in a decrease in the average fiber diameter. When compared with PMMA nanofiber mat, thicker fibers were obtained with silica nanoparticles reinforced nanofiber mat. According to the water contact angle measurements, all poly(methyl methacrylate) nanofiber mats revealed hydrophobic surface property. PMMA nanofiber mat with the highest water contact angle gave rise to the highest dye adsorption capacity.     

Non-electronic gas sensors from electrospun mats of liquid crystal core fibres for detecting volatile organic compounds at room temperature

ABSTRACT

Non-woven mats comprised of liquid crystal-functionalised fibres are coaxially electrospun to create soft gas sensors that function non-electronically, thus requiring no power supply, detecting organic vapours at room temperature. The fibres consist of a poly(vinylpyrrolidone) (PVP) sheath surrounding a core of nematic 4-cyano-4?pentylbiphenyl (5CB) liquid crystal. Several types of mats, containing uniformly cylindrical or irregular beaded fibres, in uniform or random orientations, are exposed to toluene vapour as a representative volatile organic compound. Between crossed polarisers all mats respond with a fast (response time on the order of a second or faster) reduction in brightness during gas exposure, and they return to the original state upon removal of the gas almost as quickly. With beaded fibres, the response of the mats is visible even without polarisers. We discuss how variations in fibre spinning conditions such as humidity level and the ratio of core-sheath fluid flow rates can be used to tune fibre morphology and thereby the response. Considering future development perspectives, we argue that fibres turned responsive through the incorporation of a liquid crystal core show promise as a new generation of sensors with textile form factor, ideal for wearable technology applications.