Bismuthonium- and pyrylium-based radical induced cationic frontal polymerization of epoxides

Cationic polymerization is a powerful tool when it comes to adhesive, coating, composite, and bulk material production. A variety of monomers is suitable for this technique, however epoxy-based systems are used in many applications, due to their high reactivity and versatility. With the introduction of the radical induced cationic frontal polymerization (RICFP), an even more efficient pathway to cure epoxides and with it a variety of new applications was obtained. The prevailing initiator class for RICFP applications is the iodonium salt. Decades of research and fine-tuning of the formulations lead to a highly effective and versatile initiator system. With the introduction of bismuth- and oxygen-based onium salts for frontal polymerization, the well-known iodonium salt is challenged. Bismuthonium hexafluoroantimonates shows high rate of polymerization and conversions of 84% in an epoxy system. The advantage of bismuthonium-based systems is the pot life of the formulations, which can be cured at the press of a button. In this study, iodonium salts last around 3 days before a significant viscosity increase is measured, while the bismuthonium initiator lasts over 10 times as long with no significant drop in reactivity or frontal velocity.     

UV‐ignited frontal polymerization of an epoxy resin

By combining frontal polymerization and radical‐induced cationic polymerization, it was possible to cure thick samples of an epoxy monomer bleached by UV light. The effect of the relative amounts of cationic photoinitiator and radical initiator was thoroughly investigated and was related to the front's velocity and its maximum temperature. The materials obtained were characterized by quantitative conversion also in the deeper layers, not reached by UV light. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 2066–2072, 2004     

Photoinitiated curing of mono‐ and bifunctional epoxides by combination of active chain end and activated monomer cationic polymerization methods

Photoinitiated cationic polymerization of mono‐ and bifunctional epoxy monomers, namely cyclohexeneoxide (CHO), 4‐epoxycyclohexylmethyl‐3′,4′‐epoxycyclohexanecarboxylate (EEC), respectively by using sulphonium salts in the presence of hydroxylbutyl vinyl ether (HBVE) was studied. The real‐time FTIR spectroscopic, gel content determination, and thermal characterization studies revealed that both hydroxyl and vinyl ether functionalities of HBVE take part in the polymerization. During the polymerization, HBVE has the ability to react via both active chain end (ACE) and activated monomer mechanisms through its hydroxyl and vinyl ether functionalities, respectively. Thus, more efficient curing was observed with the addition of HBVE into EEC‐containing formulations. It was also demonstrated that HBVE is effective in facilitating the photoinduced crosslinking of monofunctional epoxy monomer, CHO in the absence of a conventional crosslinker. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4914–4920, 2007     

Novel N‐methylbenzothiazolium salts as hardeners for epoxy and acrylate monomers

Novel N‐methylbenzothiazolium salts [N‐methyl‐2‐benzylthiobenzothiazolium, N‐methyl‐2‐(4‐nitrobenzylthio)benzothiazolium, N‐methyl‐2‐(1‐ethoxycarbonylethylthio)benzothiazolium, and N‐methyl‐2‐methylthiobenzothiazolium hexafluoroantimonates] were synthesized by the reaction of the corresponding 2‐substituted benzothiazole with dimethylsulfate, followed by anion exchange with KSbF₆. These benzothiazolium salts cationically polymerized an epoxy monomer by photoirradiation. They also polymerized an acrylate monomer via a photoradical process. The use of aromatic compounds such as 2‐ethyl‐9,10‐dimethoxyanthracene as photosensitizers was effective in enhancing the polymerization. These benzothiazolium salts also served as thermal cationic initiators. © 2003 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 41: 3828–3837, 2003     

Frontal cationic curing of epoxy resins

We studied the frontal curing of trimethylolpropane triglycidyl ether (TMPTGE) using two BF₃‐amine initiators and two fillers, kaolin and fumed silica. In the case of kaolin, the range of concentrations allowing for frontal polymerization to propagate was dependent on its heat absorption effect whereas in the case of silica it was a consequence of the rheological features of this additive. However, for both systems the velocity and front temperature show the same trends; in all cases front velocities were on the order of 1 cm/min with front temperatures about 200 °C. © 2010 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 48: 2000–2005, 2010     

Cationic cure of epoxy resin initiated by methylanilinium salts as a latent thermal initiator

The effect of the novel N‐crotyl‐N,N‐dimethyl‐4‐methylanilinium hexafluroantimonate (CMH) initiator on cure kinetics and rheological properties of diglycidylether of bisphenol A (DGEBA) epoxy cationic system was investigated. From DSC measurements of the DGEBA/CMH system, it was found that this system exhibited excellent thermal latent characteristics at a given temperature and revealed complex cure behavior as indicated by multiple exotherms. The conversion and conversion rate of the DGEBA/CMH system increased with increasing the concentration of initiator, attributed to the high activity of CMH. Viscoelastic properties during gel formation of DGEBA initiated by CMH were investigated by rheological techniques under isothermal conditions. The gel time obtained from the modulus crossover point t(G′) = G″ was affected by a high curing temperature and the concentration of CMH, resulting in a high degree of network formation in cationic polymerization. © 2001 John Wiley & Sons, Inc. J Polym Sci Part B: Polym Phys 39: 2397–2406, 2001     

Synthesis of a new diglycidylic Meldrum acid derivative and study of the curing with lanthanide triflates as initiators

A new epoxy resin derived from Meldrum acid (DGMA) was synthesized by a two steps synthetic procedure and structurally characterized by the usual spectroscopic techniques and elemental analysis. Ytterbium and lanthanum triflates were tested as cationic initiators to cure this resin and its mixtures with diglycidylether of bisphenol A (DGEBA) in several proportions. By FTIR‐ATR spectroscopy the evolution of the groups, which participate in the curing was followed. The evolution of the curing and the T_g of the materials were studied by differential scanning calorimetry and the kinetic parameters were calculated applying isoconversional procedures. Ytterbium triflate led to a quicker curing than lanthanum. The thermal stability of the materials obtained was evaluated by thermogravimetry and the higher thermal degradability of the materials containing DGMA was confirmed. © 2008 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 46: 3088–3097, 2008     

Facile and quick synthesis of poly(N‐methylolacrylamide)/polyhedral oligomeric silsesquioxane graft copolymer hybrids via frontal polymerization

We report on a new strategy for fabricating well‐defined POSS‐based polymeric materials with and without solvent by frontal polymerization (FP) at ambient pressure. First, we functionalize polyhedral oligomeric silsesquioxane (POSS) with isophorone diisocyanate (IPDI). With these functionalized POSS‐containing isocyanate groups, POSS can be easily incorporated into a poly(N‐methylolacrylamide) (PNMA) matrix via FP in situ. Constant velocity FP is observed without significant bulk polymerization. The morphology and thermal properties of POSS‐based hybrid polymers prepared via FP are comparatively investigated on the basis of scanning electronic microscopy (SEM) and thermogravimetric analysis (TGA). Results show that the as‐prepared POSS‐based polymeric materials exhibit a higher glass transition temperature than that of pure PNMA, ascribing to modified POSS well‐dispersed in these hybrid polymers. Also, the products with different microstructures display different thermal properties. The pure PNMA exhibits a featureless morphology, whereas a hierarchical morphology is obtained for the POSS‐based polymeric materials. © 2009 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 47: 1136–1147, 2009     

Evaluation of initiator systems for controlled and sequentially curable free‐radical/cationic hybrid photopolymerizations

Free‐radical/cationic hybrid photopolymerizations of acrylates and epoxides were initiated using a three‐component initiator system comprised of camphorquinone as the photosensitizer, an amine as the electron donor, and a diaryliodonium salt. Thermodynamic considerations revealed that the oxidation potential of the electron donor must be less than 1.34 V relative to SCE for electron transfer with the photoexcited camphorquinone to take place. This electron transfer leads to the production of the active centers for the hybrid polymerization (two radicals and a cation). Further investigation revealed that only a subset of electron donors that meet the oxidation potential requirement resulted in polymerization of the epoxide monomer; therefore, a second requirement for the electron donor (pK_b higher than 8) was established. Experiments performed using a combination of electron donors revealed that the onset of the hybrid system's cationic polymerization can be advanced or delayed by controlling the concentration and composition of the electron donor(s). These studies demonstrate that a single three‐component initiator system can be used to initiate and chemically control the sequential curing properties of a free‐radical/cationic hybrid photopolymerization and is a viable alternative to separate photoinitiators for each type of polymerization. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 43: 1747–1756, 2005     

A study of the effects of thiols on the frontal polymerization and pot life of multifunctional acrylate systems with cumene hydroperoxide

In an effort to create frontal polymerization systems with a “fail‐safe” curing mechanism, we studied the effects of thiols on the thermal frontal polymerization velocity and pot life of a mixture of a multifunctional acrylate, kaolin clay (filler), and cumene hydroperoxide with either trimethylolpropane tris(3‐mercaptopropionate) or 1‐dodecanethiol (DDT). The acrylates were trimethylolpropane triacrylate, trimethylolpropane ethoxylate triacrylate, 1,6‐hexanediol diacrylate, and di(ethylene glycol) diacrylate. Without a thiol, frontal polymerization did not occur. The front velocity increased with the concentration of either thiol, which has not been observed with peroxide initiators. The use of DDT yielded longer pot lives than the trithiol. The front velocities were inversely related to the pot lives. © 2013 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2013 , 51, 3850–3855     

Hybrid free radical/cationic frontal photopolymerizations

The irradiation of hybrid photopolymer systems consisting of a free radically polymerizable multifunctional acrylate monomer and a cationically polymerizable epoxide or oxetane monomer was conducted under conditions where only the free radical polymerization takes place. This results in the formation of a free‐standing polyacrylate network film containing quiescent oxonium ions along with the unreacted cyclic ether monomer. The subsequent application of a point source of heat to the film ignites a cationic ring‐opening frontal polymerization that emanates from that site and propagates to all portions of the irradiated sample. This article examines the impact of various molecular structural and experimental parameters on these novel hybrid frontal polymerizations that produce interpenetrating network polymers. © 2007 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 45: 4331–4340, 2007     

Photoinduced cationic ring‐opening frontal polymerizations of oxetanes and oxiranes

The photoinitiated cationic ring‐opening polymerizations of certain epoxides and 3,3‐disubstituted oxetanes display the characteristics of frontal polymerizations. When irradiated with UV light, these monomers display a marked induction period, during which little conversion of the monomer to the polymer takes place. The local application of heat to an irradiated monomer sample results in polymerization that occurs as a front propagating rapidly throughout the entire reaction mass. For the characterization of these frontal polymerizations, the use of a new monitoring technique, employing optical pyrometry, has been instituted. This method provides a simple, rapid means of following these fast polymerizations and quantitatively determining their frontal velocities. © 2004 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 42: 1630–1646, 2004     

Novel pyridinium salts as cationic thermal and photoinitiators and their photosensitization properties

Novel pyridinium salts [N‐(α‐phenylbenzyl)‐, N‐(1‐naphthylmethyl)‐, or N‐cinnamyl p‐ or o‐cyanopyridinium hexafluoroantimonates] were synthesized by the reaction of p‐ or o‐cyanopyridine and the corresponding bromides followed by anion exchange with KSbF₆. These pyridinium salts polymerized epoxy monomers at lower temperatures than previously reported for N‐benzyl‐2‐cyanopyridinium hexafluoroantimonate. The o‐substituted pyridinium salts showed higher activity than the p‐substituted ones, and the crosslinked epoxy polymers cured with these initiators showed higher glass‐transition temperatures. These pyridinium salts photoinitiated radical polymerization as well as cationic polymerization. The photopolymerization was accelerated by the addition of aromatic ketones as photosensitizers. © 2002 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 40: 1037–1046, 2002     

Living cationic polymerization of isobutylene coinitiated by FeCl3 in the presence of isopropanol

A simple but effective FeCl₃‐based initiating system has been developed to achieve living cationic polymerization of isobutylene (IB) using di(2‐chloro‐2‐propyl) benzene (DCC) or 1‐chlorine‐2,4,4‐trimethylpentane (TMPCl) as initiators in the presence of isopropanol (iPrOH) at ?80 °C for the first time. The polymerization with near 100% of initiation efficiency proceeded rapidly and completed quantitatively within 10 min. Polyisobutylenes (PIBs) with designed number‐average molecular weights (M_n) from 3500 to 21,000 g mol^?1, narrow molecular weight distributions (MWD, M_w/M_n ≤ 1.2) and near 100% of tert‐Cl terminal groups could be obtained at appropriate concentrations of iPrOH. Livingness of cationic polymerization of IB was further confirmed by all monomer in technique and incremental monomer addition technique. The kinetic investigation on living cationic polymerization was conducted by real‐time attenuated total reflectance Fourier transform infrared spectroscopy. The apparent constant of rate for propagation (k_p^A) increased with increasing polymerization temperature and the apparent activation energy (ΔE_a) for propagation was determined to be 14.4 kJ mol^?1. Furthermore, the triblock copolymers of PS‐b‐PIB‐b‐PS with different chain length of polystyrene (PS) segments could be successfully synthesized via living cationic polymerization with DCC/FeCl₃/iPrOH initiating system by sequential monomer addition of IB and styrene at ?80 °C. © 2012 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem, 2012     

Resorcinol‐based benzoxazine with low polymerization temperature

The industrial applications of benzoxazines are limited due to their high curing temperatures. This drawback can be overcome by more reactive precursor compared to conventional benzoxazines or by application of efficient initiators. We report the synthesis of a new resorcinol‐based benzoxazine and its cationic polymerization with thermolatent super acids, namely organic sulfonium hexafluoroantimonates. This combination of a reactive precursor and an efficient initiator results in a curing temperature below 100 °C (differential scanning calorimetry onset) which is up to now one of the lowest polymerization temperatures for benzoxazine systems. Furthermore, the thermal stability of the formed polybenzoxazine has not been influenced by the applied initiators. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 1693–1699     

Polymerization of cyclic imino ethers: From its discovery to the present state of the art

Topics concerning the cationic ring‐opening polymerization of cyclic imino ethers and functional material production based on the resulting polymers are reviewed. Cyclic imino ethers are readily subjected to isomerization polymerization via cationic initiators. Mechanistic studies have provided a new concept, electrophilic polymerization. Double isomerization polymerization and no‐catalyst alternating copolymerization are interesting examples that show characteristics of the ring opening of cyclic imino ethers. The living polymerization of these monomers affords precisely controlled polymeric materials. Through the use of the unique properties of the product polymers, various functional polymeric materials, such as polymeric nonionic surfactants, compatibilizers, hydrogels, stabilizers for dispersion polymerization, biocatalyst modifiers, and supramolecular assemblies, have been developed. © 2001 John Wiley & Sons, Inc. J Polym Sci Part A: Polym Chem 40: 192–209, 2002     

Syntheses of conductive adhesives based on epoxy resin and polyanilines by using N‐tert‐butyl‐5‐methylisoxazolium perchlorate as a thermally latent curing reagent

Conductive composites consisted of epoxy resin and polyanilines (PANIs) doped with dodecylbenzenesulfonic acid ( 1 ), dodecylsulfonic acid (2), di(2‐ethylhexyl)sulfosuccinic acid (3), and HCl were synthesized by use of N‐tert‐butyl‐5‐methylisoxazolium perchlorate (5) under various reaction conditions. It was found that the composites with PANI doped with acid 2 (PANI‐2) prepared by curing with 10 mol % of reagent 5 at 80 °C for 12 h showed high electroconductivity along with the low conducting percolation threshold (3 wt % of PANI‐2). Furthermore, the composite with even ?10 wt % of PANI‐2 exhibited ?10^?1 S/cm of electroconductivity. The UV–vis and IR measurements indicated that the conductive emeraldine salt form of PANI‐2 in the composite was maintained after the curing reaction. The thermal stability was studied by TGA and DSC measurements, and then, the T_d10 and T_g of the composite with 5 and 10 wt % of PANI‐2 were found to be similar to those with the cured epoxy resin itself. In addition, the similar investigation with an oxetane resin instead of the epoxy resin was also carried out. © 2005 Wiley Periodicals, Inc. J Polym Sci Part A: Polym Chem 44: 718–726, 2006     

Imidazole‐type thermal latent curing agents with high miscibility for one‐component epoxy thermosetting resins

Epoxy resins are important thermosetting resins widely employed in industrial fields. Although the epoxy–imidazole curing system has attracted attention because of its reactivity, solidification of a liquid epoxy resin containing imidazoles proceeds gradually even at room temperature. This makes it difficult to use them for one‐component epoxy resin materials. Though powder‐type latent curing agents have been used for one‐component epoxy resin materials, they are difficult to apply for fabrication of fine industrial products due to their poor miscibility. To overcome this situation and to improve the shelf life of epoxy–imidazole compositions, we have developed a liquid‐type thermal latent curing agent 1 , generating an imidazole with a thermal trigger via a retro‐Michael addition reaction. The latent curing agent 1 has superior miscibility toward epoxy resins; in addition, it was confirmed that the epoxy resin composition has both high reactivity at 150 °C, and long‐term storage stability at room temperature. © 2016 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 2680–2688     

Polymerization of an epoxy‐containing silacyclobutane and its application to networked polymer synthesis

Polymerization of a silacyclobutane having an epoxy moiety and its application to networked polymer synthesis were examined. Four‐membered ring‐opening polymerization of silacyclobutane having a 3,4‐epoxybutyl group on the silicon atom (OBMSB) was achieved by using a platinum vinyldisiloxane complex with keeping the epoxy ring unchanged. Copolymerization of 1,1‐diethylsilacyclobutane (DESB) with OBMSB by using the same catalyst effectively gave the corresponding copolymers [poly(DESB‐co‐OBMSB)]. Thermal properties of the polyOBMSB, polyDESB, and poly(DESB‐co‐OBMSB) were investigated by DSC and TGA. Cast films of the obtained polymers with 1‐naphthylmethylmethyl‐p‐hydroxyphenylsulfonium hexafluoroantimonate, a small amount of thermally latent acid generator were prepared. Heating the films at 80 °C for 2 h gave crosslinked networked polycarbosilanes through cationic ring‐opening of the epoxy moieties. Thermal and mechanical properties of the networked polymers were investigated by TGA, DSC, and tensile strength measurements. © 2014 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2014 , 52, 3400–3405     

Synthesis of versatile poly(PMMA‐b‐VI) macromonomer‐based hydrogels via infrared laser ignited frontal polymerization

In this work, poly((PMMA‐b‐VI)‐co‐AA) (MMA = methyl methacrylate; VI = 1‐vinylimidazole; AA = acrylic acid) hydrogels and poly((PMMA‐b‐VI)‐co‐AA)/TPU (TPU = thermoplastic polyurethane) IPN (interpenetrating polymer networks) hydrogels have been fabricated via versatile infrared laser ignited frontal polymerization by using poly(PMMA‐b‐VI) macromonomer as the mononer. The frontal velocity and T_max (the highest temperature that the laser beam detected at a fixed point) can be adjusted by varying monomer weight ratios, the concentration of BPO (BPO = benzoyl peroxide) and the amount of TPU. Moreover, the addition of TPU enhances the reactant viscosity to suppress the “fingering” of frontal polymerization (FP) and decrease T_max of the reaction, providing a new inert carrier (TPU) to assist FP. Through the characterization of Fourier transform‐infrared spectroscopy (FT‐IR), scanning electron microscope (SEM), and differential scanning calorimetry (DSC), the desired structure can be proved to exist in the IPN hydrogels. Furthermore, poly((PMMA‐b‐VI)‐co‐AA)/TPU IPN hydrogels possesses more excellent mechanical behaviors than hydrogels without IPN structure. Besides, the poly((PMMA‐b‐VI)‐co‐AA) hydrogels present splendid sensitive properties toward substances of different flavor including sourness (CA, citric acid or GA, gluconic acid), umami (SG, sodium glutamate), saltiness (SC, sodium chloride), sweetness (GLU, glucose), enabling their potential as artificial tongue‐like sensing materials. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2016 , 54, 1210–1221