Superhydrophobic surfaces prepared by microstructuring of silicon using a femtosecond laser

We present a simple method for fabricating superhydrophobic silicon surfaces. The method consists of irradiating silicon wafers with femtosecond laser pulses and then coating the surfaces with a layer of fluoroalkylsilane molecules. The laser irradiation creates a surface morphology that exhibits structure on the micro- and nanoscale. By varying the laser fluence, we can tune the surface morphology and the wetting properties. We measured the static and dynamic contact angles for water and hexadecane on these surfaces. For water, the microstructured silicon surfaces yield contact angles higher than 160 degrees and negligible hysteresis. For hexadecane, the microstructuring leads to a transition from nonwetting to wetting.     

Superhydrophobic and low light reflectivity silicon surfaces fabricated by hierarchical etching

Silicon is employed in a variety of electronic and optical devices such as integrated circuits, photovoltaics, sensors, and detectors. In this paper, Au-assisted etching of silicon has been used to prepare superhydrophobic surfaces that may add unique properties to such devices. Surfaces were characterized by contact angle and contact angle hysteresis. Superhydrophobic surfaces with reduced hysteresis were prepared by Au-assisted etching of pyramid-structured silicon surfaces to generate hierarchical surfaces. Consideration of the Laplace pressure on hydrophobized hierarchical surfaces gives insight into the manner by which contact is established at the liquid/composite surface interface. Light reflectivity from the etched surfaces was also investigated to assess application of these structures to photovoltaic devices.     

Photoresponsive surfaces with controllable wettability

In this paper, current progress in the area of photoresponsive surfaces with controllable wettability is reviewed, including mainly surface conversion between wetting and anti-wetting, prepared from inorganic oxides (e.g., titanium dioxide, zinc oxide, and tungsten oxide) or/and photoactive organic molecules (e.g., azobenzene, and spiropyran), and movement of liquid droplets driven by molecular machines (e.g., molecular shuttles such as rotaxanes). Photoresponsive controllable wettability originates from a transition between the bistable states of photoresponsive materials. The exploration of the basic mechanisms provides a basis for the construction of novel smart responsive surfaces.     

Superhydrophobic silicon surfaces with micro-nano hierarchical structures via deep reactive ion etching and galvanic etching

An effective fabrication method combining deep reactive ion etching and galvanic etching for silicon micro-nano hierarchical structures is presented in this paper. The method can partially control the morphology of the nanostructures and enables us to investigate the effects of geometry changes on the properties of the surfaces. The forming mechanism of silicon nanostructures based on silver nanoparticle galvanic etching was illustrated and the effects of process parameters on the surface morphology were thoroughly discussed. It is found that process parameters have more impact on the height of silicon nanostructure than its diameter. Contact angle measurement and tilting/dropping test results show that as-prepared silicon surfaces with hierarchical structures were superhydrophobic. What's more, two-scale model composed of micropillar arrays and nanopillar arrays was proposed to study the wettability of the surface with hierarchical structures. Wettability analysis results indicate that the superhydrophobic surface may demonstrate a hybrid state at which water sits on nanoscale pillars and immerses into microscale grooves partially.     

Superhydrophobic surfaces from various polypropylenes

Superhydrophobic surfaces were prepared from solutions of isotactic polypropylenes of various molecular weights using soft chemistry. Varying the conditions of the experiments (polymer concentration and initial amount of the coated solution) allowed us to optimize the superhydrophobic behavior of the polymer film. Results show that decreasing the concentration and/or film thicknesses decreases the probability to get superhydrophobicity for all polypropylenes tested. Measurement and analysis of advancing and receding contact angles as well as estimation of surface homogeneity were performed. Similar results were obtained with syndio- as well as atactic polypropylenes.     

Superhydrophobic surfaces from surface-hydrophobized cellulose fibers with stearoyl groups

In this report, surface-hydrophobized cellulose fibers by stearoyl groups were used for the construction of superhydrophobic surfaces. The product after the synthesis contains two components: cellulose microfibers as the major component and nanoscaled segments in small amounts. The crystalline structure of cellulose was maintained after surface modification based on solid-state ¹³C NMR spectroscopy. Superhydrophobic surfaces showing static water contact angles of >150° were fabricated using freshly prepared products containing both components via the facile route, e.g., solvent casting. The cellulose types, microcrystalline cellulose or cotton linter cellulose fibers, did not significantly affect the chemical modification of cellulose fibers, but the superhydrophobic surfaces using surface-hydrophobized cotton linters as starting materials exhibited higher surface hydrophobicity and better impact stability in comparison to shorter microcrystalline cellulose. Due to the presence of a crystalline cellulose skeleton, the obtained superhydrophobic surfaces are stable during the heat treatment at 80 °C.     

Wettability of zinc oxide surfaces with controllable structures

Zinc oxide (ZnO) surfaces with controllable structures (i.e, microstructure, nanostructure, and micronanobinary structure) have been created by controlling pH at < 4 or > 10.5 in the Zn(gray) + H2O2 reaction. The resulting surface shows superhydrophobicity. It is found that the water contact angle (CA) of the surface with micronanobinary structure is greater than that of nanostructure and that of nanostructure is greater than that of the microstructure. Theoretical analysis is completely in agreement with the experimental results.     

Superhydrophobic surfaces from sustainable colloidal systems

In recent decades, sustainable superhydrophobic surfaces from natural materials and sustainable processes have attracted increased interest due to their lower environmental footprint and potential applications in self-cleaning surfaces and biomedical devices. Although there is significant progress on selecting suitable nano and micro particles to prepare superhydrophobic surfaces, a comprehensive review on the direct use of sustainable colloidal particles (SCPs) is lacking. In this review, we highlight the recent advances on sustainable superhydrophobic surfaces using SCPs. The composition and properties, extraction methods, and chemical modifications are described, including cellulose nanocrystals, chitin/chitosan nanoparticles, and lignin nanoparticles. In addition to the physico–chemical properties and tunable dimensionality, the fabrication methodologies of superhydrophobic surfaces using modified colloids are described. Finally, the potential applications of these sustainable superhydrophobic surfaces ranging from oil/water separation, biomedical, water harvesting, biofabrication, microfluidic reactor, and food packaging are discussed together with a future perspective on the advances made.     

Superhydrophobic bionic surfaces with hierarchical microsphere/SWCNT composite arrays

Superhydrophobic bionic surfaces with hierarchical micro/nano structures were synthesized by decorating single-walled or multiwalled carbon nanotubes (CNTs) on monolayer polystyrene colloidal crystals using a wet chemical self-assembly technique and subsequent surface treatment with a low surface-energy material of fluoroalkylsilane. The bionic surfaces are based on the regularly ordered colloidal crystals, and thus the surfaces have a uniform superhydrophobic property on the whole surface. Moreover, the wettability of the bionic surface can be well controlled by changing the distribution density of CNTs or the size of polystyrene microspheres. The morphologies of the synthesized bionic surfaces bear much resemblance to natural lotus leaves, and the wettability exhibited remarkable superhydrophobicity with a water contact angle of about 165 degrees and a sliding angle of 5 degrees.     

Superhydrophobic bio-fibre surfaces via tailored grafting architecture

Superhydrophobic bio-fibre surfaces with a micro-nano-binary surface structure have been achieved via the surface-confined grafting of glycidyl methacrylate, using a branched "graft-on-graft" architecture, followed by post-functionalisation to obtain fluorinated brushes.     

Superhydrophobic surfaces formed using layer-by-layer self-assembly with aminated multiwall carbon nanotubes

A convenient and simple route to functionalized multiwall carbon nanotubes (MWNTs) using the reaction of the amine (NH) groups of polyethyleneimine (PEI) with MWNTs in N,N-dimethylformamide (DMF) at 50 degrees C is described. The product functionalized MWNTs (MWNT-NH-PEI) contain 6-8% by weight PEI based on elemental analysis, thermal gravimetric analysis, and titration. The products form stable emulsions in water below pH 9 and can be derivatized to form alkylated MWNTs that are dispersible in organic media. Such MWNT-NH-PEI nanoparticles can also be used in covalent or ionic layer-by-layer assembly to form nanocomposite thin films on functionalized polyethylene (PE) films and powders. Such nanocomposite films were analyzed by contact angle analysis, atomic force microscopy (AFM), and confocal Raman microscopy. These analyses show that these superhydrophilic surfaces have micro/nanoroughness with a roughly uniform distribution of MWNT nanoparticles. Superhydrophobic PE films can be formed either from ionic layer-by-layer self-assembly of MWNT-NH-PEIs and poly(acrylic acid) or from covalent layer-by-layer self-assembly of MWNT-NH-PEIs and Gantrez if the final graft is acrylated with a mixed anhydride prepared from ethyl chloroformate and octadecanoic acid. The resulting octadecylated surface produced by five covalent layer-by-layer deposition steps has a water contact angle of 165 degrees and a sliding angle of less than 5 degrees. The corresponding surface produced by five ionic layer-by-layer deposition steps has a water contact angle of 155 degrees but exhibits water pinning. The ionically assembled nanocomposite graft is labile under acidic conditions. The covalently assembled graft is more chemically robust.     

Capillary filling in nanostructured porous silicon

An experimental study on the capillary filling of nanoporous silicon with different fluids is presented. Thin nanoporous membranes were obtained by electrochemical anodization, and the filling dynamics was measured by laser interferometry, taking advantage of the optical properties of the system, related with the small pore radius in comparison to light wavelength. This optical technique is relatively simple to implement and yields highly reproducible data. A fluid dynamic model for the filling process is also proposed including the main characteristics of the porous matrix (tortuosity, average hydraulic radius). The model was tested for different ambient pressures, porous layer morphology, and fluid properties. It was found that the model reproduces well the experimental data according to the different conditions. The predicted pore radii quantitatively agree with the image information from scanning electron microscopy. This technique can be readily used as nanofluidic sensor to determine fluid properties such as viscosity and surface tension of a small sample of liquid. Besides, the whole method can be suitable to characterize a porous matrix.     

Amontonian frictional behaviour of nanostructured surfaces

With nanotextured surfaces and interfaces increasingly being encountered in technological and biomedical applications, there is a need for a better understanding of frictional properties involving such surfaces. Here we report friction measurements of several nanostructured surfaces using an Atomic Force Microscope (AFM). These nanostructured surfaces provide well defined model systems on which we have tested the applicability of Amontons' laws of friction. Our results show that Amontonian behaviour is observed with each of the surfaces studied. However, no correlation has been found between measured friction and various surface roughness parameters such as average surface roughness (R(a)) and root mean squared (rms) roughness. Instead, we propose that the friction coefficient may be decomposed into two contributions, i.e., μ = μ(0) + μ(g), with the intrinsic friction coefficient μ(0) accounting for the chemical nature of the surfaces and the geometric friction coefficient μ(g) for the presence of nanotextures. We have found a possible correlation between μ(g) and the average local slope of the surface nanotextures.     

Superhydrophobic polyolefin surfaces: controlled micro- and nanostructures

Superhydrophobic polyolefin surfaces were prepared by simultaneous micro- and nanostructuring. Electropolished aluminum foil was microstructured with a micro working robot and then anodized in polyprotic acid. The surface microstructure can be tailored by adjusting the settings of the micro working robot and the nanostructure by adjusting the parameters of the anodization procedure. Surface structuring was done by injection molding where a microstructured anodized aluminum oxide mold insert was used to pattern the surfaces. Structuring had a marked effect on the contact angle between the injection-molded polyolefins and water. When the optimized microstructure was covered with nanostructure, the static contact angle between polypropylene and water obtained a value of about 165 degrees and the sliding angle decreased to about 2.5 degrees. The superhydrophobic state was achieved.     

High surface water interaction in superhydrophobic nanostructured silicon surfaces: convergence between nanoscopic and macroscopic scale phenomena

In the present work, we investigate wetting phenomena on freshly prepared nanostructured porous silicon (nPS) with tunable properties. Surface roughness and porosity of nPS can be tailored by controlling fabrication current density in the range 40-120 mA/cm(2). The length scale of the characteristic surface structures that compose nPS allows the application of thermodynamic wettability approaches. The high interaction energy between water and surface is determined by measuring water contact angle (WCA) hysteresis, which reveals Wenzel wetting regime. Moreover, the morphological analysis of the surfaces by atomic force microscopy allows predicting WCA from a semiempiric model adapted to this material.     

Nanostructured pyramidal black silicon with ultra-low reflectance and high passivation

In this study, nanostructured pyramidal black silicon is prepared by metal assisted chemical etching method, in which the silver nitrate (AgNO₃) is used as the metal catalyst. Effects of the concentration of AgNO₃ on passivation and optical properties of the black silicon are investigated. The experimental results show that at the AgNO₃ concentration of 0.03 M, the nanostructure length is about 300 nm, and the reflectance of the black silicon with a stack of silicon nitride (SiN_x) and aluminum oxide (Al₂O₃) is 0.8%, which is comparable to that of the conventional black silicon with micrometer-long nanowires. In addition, an acceptably low surface recombination rate of 42 cm/s can be obtained. Plasma chemical vapor deposited SiN_x is deposited well on the top of nanostructures of black silicon, but shows poor coverage at the bottom region. Spatial atomic layer deposited Al₂O₃ can conformally cover the nanostructures with high passivation quality. Simulation result indicates an improvement of 5.5% of conversion efficiency for the nanostructured pyramidal black silicon solar cell compared to industrial silicon solar cell. The short nanostructured pyramidal surface with low reflectance and high passivation is expected to be helpful for black silicon technology applied to photovoltaic applications.     

Poly(N-isopropylacrylamide)-based thermo-responsive surfaces with controllable cell adhesion

Poly(N-isopropylacrylamide) (PNIPAAm)-based thermo-responsive surfaces can switch their wettability (from wettable to non-wettable) and adhesion (from sticky to non-sticky) according to external temperature changes. These smart surfaces with switchable interfacial properties are playing increasingly important roles in a diverse range of biomedical applications; these controlling cell-adhesion behavior has shown great potential for tissue engineering and disease diagnostics. Herein we reviewed the recent progress of research on PNIPAAm-based thermo-responsive surfaces that can dynamically control cell adhesion behavior. The underlying response mechanisms and influencing factors for PNIPAAm-based surfaces to control cell adhesion are described first. Then, PNIPAAm-modified two-dimensional flat surfaces for cell-sheet engineering and PNIPAAm-modified three-dimensional nanostructured surfaces for diagnostics are summarized. We also provide a future perspective for the development of stimuli-responsive surfaces.