Low‐Temperature Transformation of Methane to Methanol on Pd1O4 Single Sites Anchored on the Internal Surface of Microporous Silicate

Direct conversion of methane to chemical feedstocks such as methanol under mild conditions is a challenging but ideal solution for utilization of methane. Pd₁O₄ single‐sites anchored on the internal surface of micropores of a microporous silicate exhibit high selectivity and activity in transforming CH₄ to CH₃OH at 50–95 °C in aqueous phase through partial oxidation of CH₄ with H₂O₂. The selectivity for methanol production remains at 86.4 %, while the activity for methanol production at 95 °C is about 2.78 molecules per Pd₁O₄ site per second when 2.0 wt % CuO is used as a co‐catalyst with the Pd₁O₄@ZSM‐5. Thermodynamic calculations suggest that the reaction toward methanol production is highly favorable compared to formation of a byproduct, methyl peroxide.     

Methane Over-Oxidation by Extra-Framework Copper-Oxo Active Sites of Copper-Exchanged Zeolites: Crucial Role of Traps for the Separated Methyl Group

Copper-exchanged zeolites are useful for stepwise conversion of methane to methanol at moderate temperatures. This process also generates some over-oxidation products like CO and CO₂. However, mechanistic pathways for methane over-oxidation by copper-oxo active sites in these zeolites have not been previously described. Adequate understanding of methane over-oxidation is useful for developing systems with higher methanol yields and selectivities. Here, we use density functional theory (DFT) to examine methane over-oxidation by [Cu₃O₃]²⁺ active sites in zeolite mordenite MOR. The methyl group formed after activation of a methane C−H bond can be stabilized at a μ-oxo atom of the active site. This μ-(O−CH₃) intermediate can undergo sequential hydrogen atom abstractions till eventual formation of a copper-monocarbonyl species. Adsorbed formaldehyde, water and formates are also formed during this process. The overall mechanistic path is exothermic, and all intermediate steps are facile at 200 °C. Release of CO from the copper-monocarbonyl costs only 3.4 kcal/mol. Thus, for high methanol selectivities, the methyl group from the first hydrogen atom abstraction step must be stabilized away from copper-oxo active sites. Indeed, it must be quickly trapped at an unreactive site (short diffusion lengths) while avoiding copper-oxo species (large paths between active sites). This stabilization of the methyl group away from the active sites is central to the high methanol selectivities obtained with stepwise methane-to-methanol conversion.     

Thermal Methane Conversion to Formaldehyde Promoted by Single Platinum Atoms in PtAl2O4− Cluster Anions

Identification and mechanistic study of thermal methane conversion mediated by gas‐phase species is important for finding potentially useful routes for direct methane transformation under mild conditions. Negatively charged oxide species are usually inert with methane. This work reports an unexpected result that the bi‐metallic oxide cluster anions PtAl₂O₄^? can transform methane into a stable organic compound, formaldehyde, with high selectivity. The clusters are prepared by laser ablation and reacted with CH₄ in an ion trap reactor. The reaction is characterized by mass spectrometry and density functional theory calculations. It is found that platinum rather than oxygen activates CH₄ at the beginning of the reaction. The Al₂O₄^? moiety serves as the support of Pt atom and plays important roles in the late stage of the reaction. A new mechanism for selective methane conversion is provided and new insights into the surface chemistry of single Pt atoms may be obtained from this study.     

Nickel-copper-chromium catalyst for selective methane oxidation to synthesis gas at short residence times

Data on the selective oxidation of methane to synthesis gas on a 9% NiCuCr/2% Ce/(ϑ + α)-Al₂O₃ catalyst in dilute mixtures with Ar at short residence times (2–3 ms) are presented. The composition, structure, morphology, and adsorption properties of the catalyst with respect to oxygen and hydrogen before and after reaction were studied using XRD, BET, electron microscopy with electron microdiffraction, TPR, TPO, and TPD of oxygen and hydrogen. The following optimum conditions for the preparation and pretreatment of the catalyst for selective methane reduction were found: the incipient wetness impregnation of a support with aqueous nitrate solutions; drying; and heating in air at 873 and then at 1173 K (for 1 h at either temperature) followed by reduction with an H₂-Ar mixture at 1173 K for 1 h. At a residence time of 2–3 ms (space velocity to 1.5 × 10⁶ h⁻¹) and 1073–1173 K, the resulting catalyst afforded an 80–100% CH₄ conversion in mixtures with O₂ (CH₄/O₂ = 2: 1) diluted with argon (97.2–98.0%) to synthesis gas with H₂/CO = 2: 1. The selectivity of CO and H₂ formation was 99.6–100 and 99–100%, respectively; CO₂ was almost absent from the reaction products. The catalyst activity did not decrease for 56 h; carbon deposition was not observed. A possible mechanism of the direct oxidation of CH₄ to synthesis gas is considered.     

Oxidative coupling of methane for the production of ethylene over Li-Ni/MgO catalys

Oxidative coupling of methane for the production of ethylene was studied over Li-Ni/MgO catalyst in a fixed bed reactor. The influences of important reaction parameters such as temperature (T), methane/oxygen ratio (CH₄/O₂) in feed and space velocity of reactants (V/m_cat) were studied over the conversion of methane, yields of ethylene and ethane and selectivity of ethylene formation. The reaction conditions were varied as 650 < T < 850^oC, 0.83 x 10^-6 < V/m_cat < 2.92 x 10^-6 m³/g s and 1 < CH₄/O₂ ratio < 8.     

The oxidative stream reforming of methane to syngas in a thin tubular mixed-conducting membrane reactor

The oxidative stream reforming of methane (OSRM) to syngas, involving coupling of exothermic partial oxidation of methane (POM) and endothermic steam reforming of methane (SRM) processes, was studied in a thin tubular Al₂O₃-doped SrCo_0.8Fe_0.2O_3−δ membrane reactor packed with a Ni/γ-Al₂O₃ catalyst. The influences of the temperature and feed concentration on the membrane reaction performances were investigated in detail. The methane and steam conversions increased with increasing the temperature and high conversions were obtained in 850–900 °C. Different from the POM reaction, in the OSRM reaction the temperature and H₂O/CH₄ profoundly influenced the CO selectivity, H₂/CO and heat of the reaction. The CO selectivity increased with increasing the temperature or decreasing the H₂O/CH₄ ratio in the feed owing to the water gas shift reaction (H₂O + CO → CO₂ + H₂). And the H₂ selectivity based on methane conversion was always 100% because the net steam conversion was greater than zero. The H₂/CO in product could be tuned from 1.9 to 2.8 by adjusting the reaction temperature or H₂O/CH₄. Depending on the temperature or H₂O/CH₄, furthermore, the OSRM process could be performed auto-thermally with idealized reaction condition.     

Evaluation of La0.5Sr0.5FeO3 − δ membrane reactors for partial oxidation of methane

Dense planar and tubular oxygen separation membranes of La_0.5Sr_0.5FeO_{3 −  δ} were studied in the partial oxidation of methane to syngas process. The oxygen permeation properties were obtained from the analysis of the outlet gas and compared with the data calculated from conductivity measurements. For the planar reactor, the selectivity achieved 95% and the CH₄ conversion was 95–99% at 900 °C with pure methane. For the tubular reactor, the CO selectivity and CH₄ conversion were 90% and 100%, respectively, under the same conditions. In both cases, the H₂/CO ratio was 1.6–1.9. No degradation of membranes was observed after 250 h of operation.     

Structure/permeability relationships of polyimide membranes. Applications to the separation of gas mixtures

The permeability of nine different polyimide membranes to H₂, N₂, O₂, CH₄, and CO₂ has been determined at 35°C and at applied pressures of up to 9 atm. The dianhydride monomers used for the synthesis of the polymides were PMDA and 6FDA, whereas the diamine monomers were ODA, BDAF, and p-PDA. The selectivities of the 6FDA polymides toward CO₂ relative to CH₄ are higher than those of the PMDA polyimides at comparable CO₂ permeabilities. Both types of polyimides exhibit significantly higher CO₂/CH₄ selectivities than more common glassy polymers, such as cellulose acetate, polysulfone, and polycarbonate. The selectivities of the PMDA and 6FDA polyimides to O₂ relative to N₂ are of the same magnitude and generally higher than those of common glassy polymers with similar O₂ permeabilities. The polymides are more permeable to N₂ than to CH₄, whereas the opposite is true for many other glassy polymers. Possible factors responsible for the above behavior, such as segmental mobility, mean interchain distance, and formation of charge transfer complexes, are examined. The relevance of the study to the development of more highly gas-selective and permeable membranes for the separation of gas mixtures is also discussed.     

How Doping Affects the Activity of the Aluminum Oxide Support

The performance of heteronuclear clusters [AlXO₃]⁺ (X=Al, AlO₄, AlMg₂O₂, AlZnO, AlAu₂, Mg, Y, VO, NbO, TaO) in activating methane has been explored by a combination of high–level quantum calculations with reported and supplementary gas-phase experiments. With different dopants in [AlXO₃]⁺, the mechanism, reactivity and selectivity towards methane activation varies accordingly. The classic HAT competes with PCET, depending on the composition of intramolecular interactions. Although the existence of terminal oxygen radical is beneficial for classic HAT, the Al_t−C interaction in the [AlXO₃]⁺ clusters as enhanced by the strongly electronegative doping groups (X=Al, AlZnO, Mg, Zn, VO, NbO, TaO) favors the PCET process, facilitating C−H bond breaking. In addition, with different dopants, the destiny of the split methyl group varies accordingly. While strong interaction between Al_t and CH₃ results in the formation of the Al_t−C bond, dopants with variable valance may promote the formation of deep-oxidation products like formaldehyde. It has been discussed in detail how to regulate the activity and selectivity of the active center of the catalyst via rational doping.     

Selecting oxygen source for partial oxidation of methane to methanol using microwave plasmas

The methanol selectivity in partial oxidation of methane in microwave plasma reactors is improved by using H₂O in the presence or absence of O₂. The use of H₂O₂ as an oxygen source has a similar effect, although it is less effective than H₂O. The addition of H₂ to the system has little effect on selectivity. Two pathways are suggested for the formation of methanol. One involves a CH₃O^* or CH₃O₂ ^* intermediate, while the other involves a direct combination of CH₃ ^* and OH^* radicals. The first pathway is favored in the presence of O₂ while the latter is favored in the presence of H₂O or H₂O₂. The best results are obtained for the CH4-O₂-H₂O system when methanol is formed through both pathways.     

Intensification of the oxidation of rich methane/air mixtures by O2 molecules excited to the a 1Δg state

Methane oxidation in rich CH₄/air mixtures can be intensified by exciting O₂ molecules to the a ¹Δ_g state. Even small amounts of O₂(a ¹Δ_g) molecules reduce the ignition temperature and shorten the induction period. As compared to the oxidation of ordinary methane/air mixtures, oxidation in the presence of excited oxygen makes it possible to convert methane into synthesis gas (H₂ + CO) at low initial temperatures of ≈600 K and atmospheric pressure and to raise the H₂ and CO yields at a fixed reactor length.     

Synthesis Gas Production from CO2-Containing Natural Gas by Combined Steam Reforming and Partial Oxidation in an AC Gliding Arc Discharge

In this study, a technique of combining steam reforming with partial oxidation of CO₂-containing natural gas in a gliding arc discharge plasma was investigated. The effects of several operating parameters including: hydrocarbons (HCs)/O₂ feed molar ratio; input voltage; input frequency; and electrode gap distance; on reactant conversions, product selectivities and yields, and power consumptions were examined. The results showed an increase in either methane (CH₄) conversion or synthesis gas yield with increasing input voltage and electrode gap distance, whereas the opposite trends were observed with increasing HCs/O₂ feed molar ratio and input frequency. The optimum conditions were found at a HCs/O₂ feed molar ratio of 2/1, an input voltage of 14.5?kV, an input frequency of 300?Hz, and an electrode gap distance of 6?mm, providing high CH₄ and O₂ conversions with high synthesis gas selectivity and relatively low power consumptions, as compared with the other processes (sole natural gas reforming, natural gas reforming with steam, and combined natural gas reforming with partial oxidation).     

Aromatic polysulfone copolymers for gas separation membrane applications

New polysulfone (PSF) copolymers from bis(4-fluorophenyl)sulfone and based on equimolar mixtures of the rigid/compact naphthalene moiety with bulky connectors from bisphenols: tetramethyl, hexafluoro, and tetramethyl hexafluoro, respectively, were synthesized to measure significant physical properties related to the gas separation field. The flexible and transparent polymer dense films TM-NPSF, HF-NPSF and TMHF-NPSF show high glass transition temperatures T_g  230 °C and high decomposition temperatures T_D  400 °C (10 wt.% loss, in air). Free volume cavity sizes, as determined by PALS, are in the range of 94–139 Å³. Their gas permeability and selectivity combinations of properties, measured at 35 °C and 2 atm, are very attractive since their selectivity for the pair of gases H₂/CH₄, O₂/N₂, and CO₂/CH₄ are higher than those for commercial PSF membranes, having similar or superior permeability coefficients for the most permeable gases H₂, O₂, and CO₂. Especially important is the tetramethyl naphthalene polysulfone TM-NPSF membrane which reports selectivities for H₂/CH₄, O₂/N₂ and CO₂/CH₄ of 122, 7.6 and 38 with corresponding permeability coefficients (in Barrers) of 17 for H₂, 1.2 for O₂, and 5.2 for CO₂. These results are interpreted in terms of free volume size and glass transition temperature together with the respective contribution of gas solubility and diffusivity to the overall selectivity coefficients.     

Selective Production of Carbon Monoxide via Methane Oxychlorination over Vanadyl Pyrophosphate

A catalytic process is demonstrated for the selective conversion of methane into carbon monoxide via oxychlorination chemistry. The process involves addition of HCl to a CH₄–O₂ feed to facilitate C?H bond activation under mild conditions, leading to the formation of chloromethanes, CH₃Cl and CH₂Cl₂. The latter are oxidized in situ over the same catalyst, yielding CO and recycling HCl. A material exhibiting chlorine evolution by HCl oxidation, high activity to oxidize chloromethanes into CO, and no ability to oxidize CO, is therefore essential to accomplish this target. Following these design criteria, vanadyl pyrophosphate (VPO) was identified as an outstanding catalyst, exhibiting a CO yield up to approximately 35 % at 96 % selectivity and stable behavior. These findings constitute a basis for the development of a process enabling the on‐site valorization of stranded natural‐gas reserves using CO as a highly versatile platform molecule.     

Conversion of CH4 Catalyzed by Gas Phase Ions Containing Metals

Methane is an abundant and cheap feedstock to produce valuable chemicals. The catalytic reaction of methane conversion generally requires the participation of multiple molecules (such as two or three CH₄ molecules, O₂, CO₂, etc.). Such complex process includes the cleavage of original chemical bonds, formation of new chemical bonds, and desorption of products. The gas phase study provides a unique arena to gain molecular-level insights into the detailed mechanisms of bond-breaking and bond-forming involved in complicated catalytic reactions. In this Review, we introduce the methane conversion catalyzed by gas phase ions containing metals and three topics will be discussed: (1) the direct coupling of methane molecules, (2) the conversion of CH₄ with O₂, O₃ and N₂O, and (3) the conversion of CH₄ with CO₂ and H₂O. The obtained mechanistic aspects may provide new clues for rational design of better-performing catalysts for conversion of methane to value-added products.     

Molecular Simulation on Competitive Adsorption Differences of Gas with Different Pore Sizes in Coal

Micropores are the primary sites for methane occurrence in coal. Studying the regularity of methane occurrence in micropores is significant for targeted displacement and other yield-increasing measures in the future. This study used simplified graphene sheets as pore walls to construct coal-structural models with pore sizes of 1 nm, 2 nm, and 4 nm. Based on the Grand Canonical Monte Carlo (GCMC) and molecular dynamics theory, we simulated the adsorption characteristics of methane in pores of different sizes. The results showed that the adsorption capacity was positively correlated with the pore size for pure gas adsorption. The adsorption capacity increased with pressure and pore size for competitive adsorption of binary mixtures in pores. As the average isosteric heat decreased, the interaction between the gas and the pore wall weakened, and the desorption amount of CH₄ decreased. In ultramicropores, the high concentration of CO₂ (50–70%) is more conducive to CH₄ desorption; however, when the CO₂ concentration is greater than 70%, the corresponding CH₄ adsorption amount is meager, and the selected adsorption coefficient S_CO2/CH4 is small. Therefore, to achieve effective desorption of methane in coal micropores, relatively low pressure (4–6 MPa) and a relatively low CO₂ concentration (50–70%) should be selected in the process of increasing methane production by CO₂ injection in later stages. These research results provide theoretical support for gas injection to promote CH₄ desorption in coal pores and to increase yield.     

The influence of La2O3 and TiO2 on NiO/MgO/α-Al2O3

Summary The effect of La₂O₃ and TiO₂ on product selectivity, methane conversion and coke formation over NiO/MgO/ α -Al₂O₃ catalyst were studied in a simultaneous steam and CO₂ reforming of methane to syngas. La₂O₃ and TiO₂ were added to the catalyst via incipient wetness impregnation and bulk precipitation techniques and catalyst activity was tested in a fixed bed quartz reactor. Results reveal that although the addition of these oxides has no effect on the product selectivity and methane conversion, but can reduce coke formation on the surface of the catalysts as it can enhance the mobility of lattice oxygen anions. The results further show that the catalysts prepared by bulk precipitation technique decrease the coke formation more effectively.     

Kinetic limit of the ethane and ethylene yield in the gas phase condensation of methane

A kinetic simulation of the initiated oxidative condensation of methane in the gas phase showed that the additional generation of methyl radicalsvia the reaction CH₄ + O₂ CH₃ + HO₂ causes a nearly tenfold increase in the C₂ hydrocarbon yield. However, a kinetic limit of the yield exists that is close to that determined in experiments on the catalytic oxidative condensation of methane.Translated fromIzvestiya Akademii Nauk. Seriya Khimicheskaya, No. 2, pp. 380–382, February, 1995.     

Syngas production in a novel perovskite membrane reactor with co-feed of CO2

Partial oxidation of methane（POM） co-fed with CO₂ to syngas in a novel catalytic BaCo_0.6Fe_0.2Ta_0.2O_3-δ oxygen permeable membrane reactor was successfully reported.Adding CO₂ to the partial oxidation of methane reaction not only alters the ratio of CO/H₂,but also increases the oxygen permeation flux and CH₄ conversion.Around 96%CH₄ conversion with more than 93%CO₂ conversion and 100%CO selectivity is achieved,which shows an excellent reaction performance.A steady oxygen permeation flux of 15 mL/（cm² min） is obtained during the 100-h operation,which shows good stability as well.     

Partial Oxidation of Methane into Syngas with Oxygen Permeating Ceramic Membrane Reactors

Partial oxidation of methane (CH₄ +1/2O₂ CO + 2H₂) is considered as an alternative reforming reaction to steam reforming for production of syngas. This reaction is a slightly exothermic reaction and produces syngas of H₂/CO = 2, which is suitable for the synthesis of hydrocarbon or methanol. In this paper, the catalytic partial oxidation of CH₄ with a membrane reactor using oxygen permeating ceramic, in particular, LaGaO₃-based oxide, is reported. Supported Ni or Rh catalysts are active and selective for this reaction. On the other hand, a mixed ionic and electronic conducting (MIEC) ceramic membrane is useful for obtaining pure oxygen from air when the gradient in oxygen partial pressure is obtained. As for a MIEC membrane, mixed electronic–oxide ionic conductors of Fe- or Co-based perovskite oxides are widely investigated. However, the improvement in stability in a reducing atmosphere is critically required for the MIEC membrane for the application to the membrane reactor for CH₄ partial oxidation. Perovskite oxides of LaGaO₃ doped with Sr for a La site and a Fe, Co, or Ni for a Ga site, respectively, are promising as the oxygen-separating membrane for CH₄ partial oxidation because of high stability in a reducing atmosphere as well as high permeability of oxygen. The partial oxidation of CH₄ with solid oxide fuel cells (SOFCs) is also described. Simultaneous generation of electrical power and syngas is demonstrated by the fabricated fuel cell type reactor using a LaGaO₃-based oxide electrolyte.