Wetting behavior of lightly sulfonated polystyrene ionomers on silica surfaces

The wetting/dewetting behavior of thin films of lightly sulfonated low molecular weight polystyrene (SPS) ionomers spin-coated onto silica surfaces were studied using atomic force microscopy (AFM), contact angle measurements, and electron microscopy. The effects of the sulfonation level, the choice of the cation, the solvent used to spin-coat the films, and the molecular weight of the ionomer were investigated. Small angle X-ray scattering was used to determine the bulk microstructure of the films. The addition of the sulfonate groups suppressed the dewetting behavior of the PS above its glass transition temperature, e.g. no dewetting occurred even after 240 h of annealing at 120 degrees C. Increasing the sulfonation level led to more homogeneous and smoother surfaces. The choice of the cation used affected the wetting properties, but not in a predictable manner. When tetrahydrofuran (THF) or a THF/methanol mixed solvent was used for spin-casting, a submicron-textured surface morphology was produced, which may be a consequence of spinodal decomposition of the film surface during casting. Upon annealing for long times, the particles coalesced into a coherent, nonwetted film.     

MISCIBILITY AND MORPHOLOGY OF THIN FILMS OF BLENDS OF POLYSTYRENE WITH BROMINATED POLYSTYRENES： EFFECTS OF VARYING THE MOLECULAR WEIGHT, BROMINATION DEGREE AND ANNEALING

Thin films of incompatible polymer blends can form a variety of structures during preparation and subsequent annealing process. For the polymer blend system consisting of polystyrene and poIy(styrene-co-p-bromo-styrene), i.e., PS/PBrxS, its compatibility could be adjusted by varying the degree of bromination and the molecular weight of both components comprised, in this paper, surface chemical compositions of the cast and the annealing films were investigated by X-ray photoelectron spectroscopy (XPS) and contact angle measurement; meanwhile, surface topographical changes are followed by atomic force microscopy (AFM). In addition, substantial attention was paid to the effect of annealing on the morphologic variations induced by phase separation and/or dewetting of the thin film. Moreover, the influences of the molecular weight, Aw, as well as the brominated degree, x%, on the sample surface are explored systematically, and the corresponding observations are explained in virtue of the Flory-Huggins theory, along with the dewetting of the polymer thin film.     

低能量链端对聚苯乙烯薄膜铺展和润湿行为的影响

通过低能量功能端基的表面富集作用,研究了聚苯乙烯（ＰＳ）薄膜在聚甲基丙烯酸甲酯（ＰＭＭＡ）表面上的铺展和润湿动力学．用光学显微镜跟踪了ＰＳ薄膜的润湿行为,并对高分子熔体膜中非连续部分尺寸的增大速率进行了测定．分别用ＸＰＳ和ＡＦＭ对ＰＳ薄膜的表面组成和ＰＳ液滴的平衡接触角进行了测定．发现具有低表面能的氟碳端基在薄膜表面富集使ＰＳ薄膜的表面张力下降,并使ＰＳ液滴在ＰＭＭＡ表面上的平衡接触角减小,从而使高分子熔体膜中非连续部分尺寸的增长速率下降,得到了与液液界面铺展和润湿理论一致的实验结果．     

Dewetting Kinetics of Thin Polymer Films with Different Architectures: Effect of Polymer Adsorption

We have investigated the influence of the adsorption process on the dewetting behavior of the linear polystyrene film(LPS),the 3-arm star polystyrene film(3 SPS) and the ring polystyrene film(RPS) on the silanized Si substrate.Results show that the adsorption process greatly influences the dewetting behavior of the thin polymer films.On the silanized Si substrate,the 3 SPS chains exhibit stronger adsorption compared with the LPS chains and RPS chains; as a result,the wetting layer forms more easily.For LPS films,with the decrease of annealing temperature,the kinetics of polymer film changes from exponential behavior to slip dewetting.As a comparison,the stability of 3 SPS and RPS films switches from slip dewetting to unusual dewetting kinetic behavior.The adsorbed nanodroplets on the solid substrate play an important role in the dewetting kinetics by reducing the driving force of dewetting and increase the resistant force of dewetting.Additionally,Brownian dynamics(BD) simulation shows that the absolute values of adsorption energy(ε) gradually increase from linear polymer(-0.3896) to ring polymer(-0.4033) and to star polymer(-0.4264),which is consistent with the results of our adsorption experiments.     

高分子量聚合物对溶剂诱导低分子量聚合物薄膜去润湿动力学的影响

采用偏光显微镜及椭偏仪等研究了单分散低分子量聚苯乙烯(PS)薄膜、 单分散高分子量PS薄膜以及将二者按不同质量比共混制备的PS薄膜, 在室温下用丙酮溶剂诱导其去润湿的过程. 实验发现, 按不同质量比共混的PS薄膜的去润湿动力学与单分散的PS薄膜去润湿动力学有较大区别. 按不同质量比共混的PS薄膜, 低分子量的PS更易于富集在薄膜的表面, 其去润湿的速度介于单分散低分子量PS薄膜与单分散高分子量PS薄膜的去润湿速度之间. 但共混薄膜的去润湿速率并非随着高分子量PS的加入呈现单调的变化, 这是由大量接触分子的形成抑制了去润湿所致.     

Dewetting of polystyrene thin films on poly(ethylene glycol)-modified surfaces as a simple approach for patterning proteins

A simple technique for patterning proteins utilizing dewetted polystyrene (PS) droplets is demonstrated. A polystyrene thin film was spin coated on a poly(ethylene glycol) (PEG) silane-modified surface. As the PS film dewets from the surface, upon annealing, to form droplets, the PEG-silane-modified surface is exposed, which retains its capability to resist protein adsorption, and the PS droplets allow the selective adsorption of proteins. In contrast to the undewetted flat PS film, the droplet surface had a greater amount of adsorbed proteins. Atomic force microscopy scans reveal that the roughness of the droplet surface is higher, and a multilayer of proteins results on the droplet surface. Moreover, micro- and nanoscale droplet patterns can easily be achieved by tuning the thickness of PS thin films. Because dewetting approaches for generating ordered dewetting droplets have been successfully generated by others, those approaches could be easily combined with this technique to fabricate ordered protein patterns.     

Thin-Film Morphologies of Random Copolymers as Functions of Thermal History

Series polymers of butyl methacrylate with various contents of 3-(trimethoxysilyl)propyl methacrylate (MSMA) that introduces crosslinking networks among the macromolecules upon hydrolysis and self-condensation have been synthesized by free radical polymerization, and the influence of crosslinking density on the film properties has been examined. The polymer solutions were spin-cast over a layer of polystyrene brush to yield homogeneous polymer films. When the films of about 30 nm thick were exposed to moisture and then heated at 60 degrees C for hydrolysis and self-condensation of MSMA groups, the initially flat surfaces became slightly coarser but without apparent dewetting. Further annealing at 140 degrees C resulted in dewetting of the thin films, whose morphologies in thermodynamic equilibrium were related to the chemical compositions of the polymers. The polymers having higher contents of MSMA exhibited significantly reduced dewetting at the high temperature, due to the higher density of crosslinking networks that restricted the molecular mobility. In contrast to the thin films of about 30 nm thick, thicker films (about 100 nm) showed only a slight dewetting, even non-dewetting at the elevated temperature. Copyright 2001 Academic Press.     

Competition between dewetting and cross-linking in poly(N-vinylpyrrolidone)/polystyrene bilayer films

We investigated the dewetting of metastable poly(N-vinylpyrrolidone) (PNVP) thin films (45 nm) on top of polystyrene (PS) thin films (58 nm) as a function of annealing temperature and molecular weight of PS (96 and 6850 kg/mol). We focused on the competition between dewetting, occurring as a result of unfavorable intermolecular interactions at the PNVP/PS interface, and spontaneous cross-linking of PNVP, occurring during thermal annealing, as we recently reported (Telford, A. M.; James, M.; Meagher, L.; Neto, C. ACS Appl. Mater. Interfaces 2010, 2, 2399-2408). Using optical microscopy, we studied how the dewetting morphology and dynamics at different temperatures depended on the relative viscosity of the top PNVP film, which increased with cross-linking time, and of the bottom PS film. In the PNVP/PS96K system, cross-linking dominated over dewetting at temperatures below 180 °C, reducing drastically nucleated hole density and their maximum size, while above 180 °C the two processes reversed, with complete dewetting occurring at 200 °C. On the other hand, the PNVP/PS6850K system never achieved advanced dewetting stages as the dewetting was slower than cross-linking in the investigated temperature range. In both systems, dewetting of the PNVP films could be avoided altogether by thermally annealing the bilayers at temperatures where cross-linking dominated. The cross-linking was characterized quantitatively using neutron reflectometry, which indicated shrinkage and densification of the PNVP film, and qualitatively through selective removal of the bottom PS film. A simple model accounting for progressive cross-linking during the dewetting process predicted well the observed hole growth profiles and produced estimates of the PNVP cross-linking rate coefficients and of the activation energy of the process, in good agreement with literature values for similar systems.     

Autophobic dewetting of Z-tetraol perfluoropolyether lubricant films on the amorphous nitrogenated carbon surface

The thermodynamic stability of thin films of the perfluoropolyether (PFPE) Z-Tetraol, as a function of molecular weight, on amorphous nitrogenated carbon, CNx, is investigated. An optical surface analyzer is used to image the autophobic dewetting of the Z-Tetraol films. Film dewetting results when the PFPE film thickness applied to the CNx surface exceeds a critical value. This critical dewetting thickness is identified as the monolayer thickness of the adsorbed PFPE film via measurements of the changes in the surface energy as a function of lubricant film thickness. The observed dewetting coincides with the film thickness at which the disjoining pressure goes to zero. The critical dewetting thickness is dependent on the PFPE molecular weight.     

Wetting-dewetting transition line in thin polymer films

Thin polymeric films are increasingly being utilized in diverse technological applications, and it is crucial to have a reliable method to characterize the stability of these films against dewetting. The parameter space that influences the dewetting of thin polymer films is wide (molecular mass, temperature, film thickness, substrate interaction) and a combinatorial method of investigation is suitable. We thus construct a combinatorial library of observations for polystyrene (PS) films cast on substrates having orthogonal temperature and surface energy gradients and perform a series of measurements for a range of molecular masses (1800 g/mol < M < 35 000 g/mol) and film thicknesses h (30 nm < h < 40 nm) to explore these primary parameter axes. We were able to obtain a near-universal scaling curve describing a wetting-dewetting transition line for polystyrene films of fixed thickness by introducing reduced temperature and surface energy variables dependent on M. Our observations also indicate that the apparent polymer surface tension gamma(p) becomes appreciably modified in thin polymer films from its bulk counterpart for films thinner than about 100-200 nm, so that bulk gamma(p) measurements cannot be used to estimate the stability of ultrathin films. Both of these observations are potentially fundamental for the control of thin film stability in applications where film dewetting can compromise film function.     

The dewetting dynamics of the polymer thin film by solvent annealing

The slippage effect of the polymer chains is investigated in the dewetting process of the polymer solution film. The solvent-induced dewetting is used in our experiments to study the dynamics of hole growth in the dewetting process of the polymer solution film. Our results show that in the case of the low molecular weight polystyrene (PS) film, the slippage effect of the polymer chains is not displayed and the radius of the holes is R approximately exp(t/tau); in the case of the higher molecular weight PS film, the slippage effect of the polymer chain is not valid in the case of the thin film and that is valid in the case of the thick film, and the dynamic process of hole growth divides into three stages (R approximately t, and then R approximately t(x) (23相似文献   

Surface structure analysis of thin dewetted polymer blend films

The surface structure of thin polymer blend films of deuterated polystyrene (dPS) and polyparamethylstyrene (PpMS) after annealing above the glass transition temperature was investigated. With scanning force microscopy (SFM) the surface topography originated by a dewetting process is detected. The sample surface is covered with small droplets consisting of several polymer molecules. Utilizing grazing incidence small angle neutron scattering (GISANS) the topographical information as well as the in‐plane composition is probed. For thin confined blend films a substructure of the droplets resulting from an additional phase separation process at different length scales is detected.     

Relaxing nonequilibrated polymers in thin films at temperatures slightly above the glass transition

We have studied the dewetting process of thin polystyrene films on nonwettable substrates in the viscoelastic regime slightly above the glass transition temperature. The evolution of the shape of the dewetting rim for varying film thickness, molecular weights and dewetting temperatures allowed us to determine the relaxation rates of residual stresses, which originated from nonequilibrated polymer chain conformations formed during film preparation by spin‐coating. For long chain polymers, we found rates notably faster than the longest bulk relaxation processes, highly independent of molecular weight and temperature. Our study demonstrates that dewetting is a powerful tool for sensitive characterization of nonequilibrium properties of thin polymer films. © 2017 Wiley Periodicals, Inc. J. Polym. Sci., Part B: Polym. Phys. 2017 , 55, 515–523     

Liquid dewetting of ultrathin polystyrene films: Is there a molecular architecture effect?

We have used a liquid dewetting method to investigate the glass transition temperature T_g of high molecular weight linear, long branched 3-arm star, and short branched 8-arm star polystyrene (PS) in the form of ultrathin films. The results of these dewetting experiments are consistent with prior studies of dewetting of linear PS films and show that, independent of molecular architecture, the glass transition temperature T_g reductions with decreasing film thickness, while important below about 20 nm, are weaker than those observed for linear PS supported on a rigid substrate and as well as those observed in freely standing films. The lack of a strong molecular architecture effect on the T_g-reductions is consistent with the T_g reductions for the dewetting from a liquid substrate reflects changes in segmental dynamics upon confinement rather than chain effects. This contrasts with changes, including increases seen in dewetting from a rigid substrate, for different molecular architectures reported in the literature.     

Control of dispersion state of silsesquioxane nanofillers for stabilization of polystyrene thin films

The influence of the dispersion states of the nanofillers on the dewetting behavior of the polymer thin film was investigated. Polyhedral oligomeric silsesquioxanes (POSS) with various substituents were added into polystyrene (PS) thin films as the nanofillers. The dewetting rate of the films drastically changed with the surface substituents of POSS additives. Neutron reflectivity measurements indicated that the difference of the dewetting rate was associated with the dispersion state of POSS additives in the films. POSS with phenethyl groups (PhPOSS), which homogeneously dispersed into the films, resulted in the decrease of the glass transition temperature of PS and the enhancement of the dewetting of the films. POSS with a fluoroalkyl group (CpPOSS-R f) segregated to the film surface and showed the retardation of the dewetting by the decrease of the surface energy of the film. POSS with hydroxyl groups (CpPOSS-2OH) segregated to the film surface and film-substrate interface and led to the elimination of the dewetting, suggesting the importance of the interfacial segregation for the inhibition of dewetting. These results revealed the strong relationship between the dispersion state of the nanofillers and the dewetting of the nanofilled films.     

Morphological evolution in dewetting polystyrene/polyhedral oligomeric silsesquioxane thin film bilayers

Morphological evolution in dewetting thin film bilayers of polystyrene (PS) and a polyhedral oligomeric silsesquioxane (POSS), trisilanolphenyl-POSS (TPP), was studied as a function of annealing temperature and annealing time. The results demonstrate unique dewetting morphologies in PS/TPP bilayers at elevated temperatures that are significantly different from those typically observed in dewetting polymer/polymer bilayers. During temperature ramp studies by optical microscopy (OM) in the reflection mode, PS/TPP bilayers form cracks with a weak optical contrast at approximately 130 degrees C. The crack formation is attributed to tensile stresses within the upper TPP layer. The weak optical contrast of the cracks observed in the bilayers for annealing temperatures below approximately 160 degrees C is consistent with the cracking and dewetting of only the upper TPP layer from the underlying PS layer. The optical contrast of the morphological features is significantly enhanced at annealing temperatures of >160 degrees C. This observation suggests dewetting of both the upper TPP and the lower PS layers that results in the exposure of the silicon substrate. Upon annealing the PS/TPP bilayers at 200 degrees C in a temperature jump experiment, the upper TPP layer undergoes instantaneous cracking as observed by OM. These cracks in the upper TPP layer serve as nucleation sites for rapid dewetting and aggregation of the TPP layer, as revealed by OM and atomic force microscopy (AFM). X-ray photoelectron spectroscopy (XPS) results indicated that dewetting of the lower PS layer ensued for annealing times >5 min and progressed up to 90 min. For annealing times >90 min, OM, AFM, and XPS results revealed complete dewetting of both the layers with the formation of TPP encapsulated PS droplets.     

Dewetting of thin polystyrene films under confinement

The dewetting behavior of thin polystyrene (PS) film has been investigated by placing an upper plate with a ca. 140 nm gap from the underlying substrate with the spin-coated thin polymer films. Three different kinds of dewetting behaviors of thin PS film have been observed after annealing according to the relative position of the PS film to the upper plate. Since the upper plate is smaller than the underlying substrate, a part of the polymer film is not covered by the plate. In this region (I), thin PS film dewetting occurs in a conventional manner, as previously reported. While in the region covered by the upper plate (III), the PS film exhibits unusual dewetted patterns. Meanwhile, in the area right under the edge of the plate (II) (i.e., the area between region I and region III), highly ordered arrays of PS droplets are formed. Formation mechanisms of different dewetted patterns are discussed in detail. This study may offer an effective way to improve the understanding of various dewetting behaviors and facilitate the ongoing exploration of utilizing dewetting as a patterning technique.     

Atom transfer radical polymerization from nanoparticles: a tool for the preparation of well-defined hybrid nanostructures and for understanding the chemistry of controlled/"living" radical polymerizations from surfaces

Structurally well-defined polymer--nanoparticle hybrids were prepared by modifying the surface of silica nanoparticles with initiators for atom transfer radical polymerization and by using these initiator-modified nanoparticles as macroinitiators. Well-defined polymer chains were grown from the nanoparticle surfaces to yield individual particles composed of a silica core and a well-defined, densely grafted outer polystyrene or poly(methyl methacrylate) layer. In both cases, linear kinetic plots, linear plots of molecular weight (M(n)) versus conversion, increases in hydrodynamic diameter with increasing conversion, and narrow molecular weight distributions (M(w)/M(n)) for the grafted polymer samples were observed. Polymerizations of styrene from smaller (75-nm-diameter) silica nanoparticles exhibited good molecular weight control, while polymerizations of methyl methacrylate (MMA) from the same nanoparticles exhibited good molecular weight control only when a small amount of free initiator was added to the polymerization solution. The difference in polymerization behavior for styrene and MMA was ascribed to the facts that styrene undergoes thermal self-initiation while MMA does not and that termination processes involving freely diffusing chains are faster than those involving surface-bound chains. The polymerizations of both styrene and MMA from larger (300-nm-diameter) silica nanoparticles did not exhibit molecular weight control. This lack of control was ascribed to the very high initial monomer-to-initiator ratio in these polymerizations. Molecular weight control was induced by the addition of a small amount of free initiator to the polymerization but was not induced when 5--15 mol % of deactivator (Cu(II) complex) was added.     

IN SITU OBSERVATION OF MELTING AND CRYSTALLIZATION BEHAVIORS OF POLY(ε-CAPROLACTONE) ULTRA-THIN FILMS BY AFM TECHNIQUE

The melting and crystallization behaviors of poly(ε-caprolactone) (PCL) ultra-thin films with thickness from 15 nm to 8 nm were studied by AFM technique equipped with a hot-stage in real-time. It was found that melting can erase the spherulitic structure for polymer film with high thickness. However, annealing above the melting point can not completely erase the tree-like structure for the thinner polymer film. Generally, the structure formation of thin polymer films of PCL is controlled not only by melting and crystallization but also by dewetting during thermal annealing procedures, and dewetting predominates in the structure formation of ultra-thin films. However, the presence of tree-like morphology at 75 °C may be due to the strong interaction between PCL and mica surface, which may stick the PCL chains onto the mica surface during thermal annealing process. Moreover, the growth of the dendrites was investigated and it was found that crystallization is followed from a dewetted sample, and the branches did not grow with the stems. The crystallization of polymer in the ultra-thin films is a diffusion-controlled process. Both melting and crystallization behaviors of PCL in thin films are influenced by film thickness.     

Structure and dewetting behavior of polyhedral oligomeric silsesquioxane-filled polystyrene thin films

Polyhedral oligomeric silsesquioxane (POSS) meets increasing interest as a building unit for inorganic-organic hybrid materials. The incorporation of cyclopentyl-substituted POSS (CpPOSS) into polystyrene (PS) thin films led to an inhibition of dewetting. In this paper, the dispersion state of CpPOSS in the CpPOSS/PS hybrid films and, furthermore, the relationships between the structure and dewetting inhibition effect are discussed. Structural analysis of the hybrid films revealed that CpPOSS segregated to the film surface and crystallized. The segregation of CpPOSS to the surface changes the surface free energy and spreading coefficient of the film. Interfacial structure was also roughened by the segregation of CpPOSS, which can contribute to the inhibition of dewetting by pinning the contact line of the PS film with the substrate. The inhibition of dewetting can be attributed to the modification of the film surface and interface by the segregation of CpPOSS.