Preparation and properties of ceramic coating on Q235 carbon steel by plasma electrolytic oxidation

Ceramic coating was achieved on Q235 carbon steel by PEO (plasma electrolytic oxidation, PEO) without any pretreatment in sodium aluminate system. The discharge process as well as the accompanied surface morphology evolution was analyzed. The phase and elemental composition of the coatings were also investigated. The corrosion, mechanical and tribological properties of the ceramic coating were primarily studied. It is found that the coating surface was porous and the thickness of the coating was about 120 μm. The coating mainly consisted of FeAl₂O₄, Fe₃O₄ and a little γ-A1₂O₃. The corrosion current of the coated sample was 3.082 × 10⁻⁷ A/cm², which was decreased by two orders of magnitude compared with the uncoated one. The micro hardness of the ceramic coating was 1210 Hv, which was about three times as that of the uncoated sample. The friction coefficient of coated sample was also well improved. Investigations revealed that PEO provided a promising technique for preparation of protective ceramic coatings on steels.     

EIS diagnosis on the corrosion behavior of TiN coated NiTi surgical alloy

In this work titanium nitride (TiN) coatings were deposited on NiTi surgical alloy by arc ion plating (AIP). The open circuit testing and electrochemical impedance spectroscopy (EIS) have been employed to study the corrosion performance of the TiN coated samples in Troyde’s simulated body fluid. It was found that the TiN coating showed a good corrosion resistance at the beginning of long-term immersion; with the increase of immersion time, however, the corrosion resistance of the coating deteriorated after nearly 24 h of immersion; moreover, the large areas of the coating had fallen off the substrate after 30 days of immersion.     

In vitro degradation of biodegradable polymer-coated magnesium under cell culture condition

Magnesium (Mg) coated with four kinds of polymers, poly (l-lactic acid) (PLLA)-high molecular weight (HMW), PLLA-low molecular weight (LMW), poly (?-caprolactone) (PCL)-HMW and PCL-LMW, and uncoated Mg were immersed under cell culture condition to study the degradation/corrosion behavior of the polymer-coated Mg. The releases of Mg²⁺ are measured during the immersion. Surface morphology and chemical composition are observed and identified by SEM and EDX. The tomography is obtained by X-ray CT observation and degradation rate is calculated by image analysis after 10-day immersion. All kinds of polymer-coated Mg showed significantly low release of Mg²⁺ (p < 0.05) in the whole immersion process comparing to that of uncoated Mg. In SEM and EDX results show, a corrosion layer can be observed on both polymer-coated and uncoated Mg after immersion. There is no obvious difference on the morphology and chemical composition of the corrosion layer between polymer-coated and uncoated Mg, indicating the corrosion/degradation process and corrosion product of Mg substrate are not changed by the polymer films under the present condition compared with uncoated Mg. Concerning the tomography and degradation rate of 10-day immersion, it can be found that the polymer-coated Mg shows a significantly low corrosion rate (p < 0.05) compared with that of uncoated Mg. PLLA coated Mg shows relatively uniform corrosion than PCL coated Mg and uncoated Mg. The largest pitting corrosion depth of PCL-LMW is about 3 times as large as the PLLA-LMW, which might be attributed to the difference of polymer microstructure. It is suggested that PLLA coating might be a suitable option for retarding the loss of mechanical properties of Mg substrate.     

Studies on corrosion protection of Al2024 T6 alloy by electropolymerized polyaniline coating

Aqueous electropolymerized polymer coatings on aluminum alloys can replace the carcinogenic chromate coating. In this work, the corrosion protection ability of electropolymerized polyaniline coating on Al2024 T6 alloy has been found out. The polyaniline coatings on aluminum were formed by galvanostatic and potentiostatic methods from a bath of 0.5 M oxalic acid containing 0.1 M aniline. The corrosion protection ability of the coating was found out by Tafel polarization and EIS in 1% NaCl solution. It has been found that polyaniline coated aluminum alloy has exhibited higher corrosion activity due to the presence of pores in the coating. However, the corrosion resistant property of polyaniline coated aluminum has been found to be improved to 90% by post-treatment in cerium containing solution at 60 °C.     

Poly(o-anisidine) coatings on brass: Synthesis,characterization and corrosion protection

Poly(o-anisidine) (POA) coatings were synthesized on brass by electrochemical polymerization of o-anisidine in aqueous salicylate solution by using cyclic voltammetry. These coatings were characterized by cyclic voltammetry, UV–visible absorption spectroscopy, Fourier transform infrared (FTIR) spectroscopy and scanning electron microscopy (SEM). The corrosion protection aspects of POA coatings on brass in aqueous 3% NaCl solution were investigated by potentiodynamic polarization technique and electrochemical impedance spectroscopy (EIS). The potentiodynamic polarization measurements show that the POA coating has ability to protect the brass against corrosion. The corrosion potential was about 0.204 V versus SCE more positive for the POA coated brass than that of uncoated brass and reduces the corrosion rate of brass almost by a factor of 800. The corrosion behavior of the POA coatings was also investigated by EIS through immersion tests performed in aqueous 3% NaCl solution. The evolution of the impedance parameters with the immersion time was studied and the results show that the POA acts as a protective coating on brass against corrosion in 3% NaCl solution. The water uptake and delamination area were also determined to further support the corrosion protection performance of the POA coating.     

Preparation of PEO ceramic coating on Ti alloy and its high temperature oxidation resistance

Ceramic coatings were prepared in Na₂SiO₃–Na₂CO₃–NaOH system by pulsed bi-polar plasma electrolytic oxidation on Ti–6Al–4V alloy. The phase composition, structure and the elemental distribution of the coatings were studied by XRD, SEM and energy dispersive spectroscopy, respectively. The thermal shock resistance of the coated samples at 850 °C was evaluated by the thermal shock tests. The high temperature oxidation resistance of the coating samples at 500 °C was investigated. The results showed that the coating was mainly composed of rutile- and anatase TiO₂, Increasing the concentration of Na₂SiO₃, TiO₂ content decreased gradually while the thickness of the coating increased. There were a large amount of micro pores and sintered particles on the surface of the coatings. Increasing concentration of Na₂SiO₃, the sintered particles on the surface turned large, and the Si content increased while the Ti content decreased gradually. When the concentration of Na₂SiO₃ was 15 g/L, the thermal shock resistance of the coatings was better than that of the coatings that prepared under other Na₂SiO₃ concentrations. The coating samples prepared under the optimized technique process based on the thermal shock tests improved the high temperature oxidation resistance at 500 °C greatly, whether considering the isothermal oxidation or the cyclic oxidation.     

Structural and electrochemical characterization of Ni nanostructure films on steels with brush plating and sputter deposition

Layers of nickel were coated on low carbon steel substrates applying both brush plating and DC magnetron sputtering techniques. X-ray diffraction analysis showed a preferential orientation along (1 1 1) for both sputter deposited and brush plated Ni nanostructure coatings. The sputtered Ni film showed better crystallinity as observed from XRD compared to brush plated Ni film on steel on account of the favorable conditions for grain growth in sputtering. SEM analysis indicated that the coatings are very regular without pores, with columnar structure for the sputter deposited Ni coatings. AFM was also applied for surface topography examination. Microhardness value was found to be higher for sputtered Ni film. Corrosion performance of these nanostructured Ni coatings were evaluated using electrochemical techniques and observed that the corrosion resistance of brush plated Ni film sample was significantly higher than that of the sputtered Ni film.     

Microstructure and corrosion resistance behavior of ceramic coatings on biomedical NiTi alloy prepared by micro-arc oxidation

In this paper, ceramic coatings were prepared on biomedical NiTi alloys by micro-arc oxidation (MAO) in constant voltage mode. The current density-time response was recorded during the MAO process. The microstructure, element distribution and phase composition of the coatings prepared at different MAO treatment times were investigated by scanning electron microscopy (SEM), energy dispersive X-ray spectrometer (EDS), thin-film X-ray diffraction (TF-XRD) and X-ray photoelectron spectroscopy (XPS). The corrosion behavior of the coatings in 0.9% NaCl solution was evaluated by the potentiodynamic polarization test. It is found that the coatings become more compact with increasing the MAO treatment time, and the growth rate of coating decreases. The results of TF-XRD, EDS and XPS indicate that the coatings are composed of a large amount of γ-Al₂O₃ and a little α-Al₂O₃, TiO₂ and Ni₂O₃. The Ni content of the coatings is about 3 at.%, which is greatly lower than that of NiTi substrate. The bonding strength of coating-substrate is higher than 40 MPa for all the samples in this study. The corrosion resistance of the coatings is about two orders of magnitude higher than that of the uncoated NiTi alloy.     

Deposition of Gd2Zr2O7 single buffer layers with different thickness for YBa2Cu3O7−δ coated conductors on metallic substrates

A series of Gd₂Zr₂O₇ (GZO) single buffer layers with different thicknesses were epitaxially grown on highly textured Ni–5 at.% W tapes using pulsed laser deposition. These allow the subsequent growth of high-quality superconducting YBa₂Cu₃O_7?δ layers. The superconducting transition temperature T_c reaches a maximum value of 92.4 K as well as a narrow transition width of 0.8 K for the optimized GZO layer thickness. The inductive measurements show the critical current density as high as 1.2 MA/cm² at 77 K in self-field, indicating that a GZO single buffer layer is a suitable alternative for simplifying the second generation high T_c superconducting coated conductors architecture.     

A simple MOD method to grow a single buffer layer of Ce0.8Gd0.2O1.9 (CGO) for coated conductors

A single Ce_0.8Gd_0.2O_1.9 (CGO) buffer layer was successfully grown on the home-made textured Ni–5 at.%W (Ni–5W) substrates for YBCO coated conductors by a simple metal–organic deposition (MOD) technique. The precursor solution was prepared using a newly developed process and only contained common metal–organic salts of both Ce and Gd dissolved into a propionic acid solvent. The precursor solution at 0.4 M concentration was spin coated on short samples of Ni–5W substrates and heat-treated at 1100 °C in a mixture gas of 5% H₂ in Ar for an hour. X-ray studies indicated that the CGO films had good out-of-plane and in-plane textures with full-width-half-maximum values of 4.18° and 6.19°, respectively. Atomic force microscope (AFM) investigations of the CGO films revealed that most of the grain boundary grooves on the Ni–5W surface were found to be well covered by CGO layers, which had a fairly dense and smooth microstructure without cracks and porosity. These results indicate that our MOD technique is very promising for further development of single buffer layer architecture for YBCO coated conductors, due to its low cost and simple process.     

Anti-corrosive properties of polyaniline,poly(2-toluidine), and poly(aniline-co-2-toluidine) coatings on stainless steel

This study examines the use of polyaniline (PANi), poly(2-toluidine) (PT), and poly(aniline-co-2-toluidine) (co-PT) for corrosion protection of 304-stainless steel (SS) in 0.5 M HCl solution. The PANi, PT, and co-PT coatings were synthesized on SS substrates under cyclic voltammetric (CV) conditions from acetonitrile solution using tetrabuthylammonium perchlorate (TBAP) as supporting electrolyte and perchloric acid (HClO₄) as acid. These coatings were characterized by CV, FTIR, and UV–vis spectroscopy. The ability of PANi, PT, and co-PT to serve as corrosion protective coatings for SS was examined by open circuit potential-time (E_ocp-time), potentiodynamic polarization, and electrochemical impedance spectroscopy (EIS) measurements. The results of this study reveal that PANi, PT, and co-PT acts as corrosion protective coatings on SS and every coating gives protection efficiency of greater than 80% after 48 h of immersion in corrosive test solution.     

The evaluation of the performance of two pyroelectric detectors with vertically aligned multi-walled carbon nanotube coatings

Two LiTaO₃ pyroelectric detectors coated with vertically aligned multi walled carbon nanotube (MWCNT) black coatings were assembled and evaluated using NPL’s detector characterisation facilities. The vertically-aligned nanotube array (VANTA) black coatings were grown on a silicon substrate and subsequently lifted off the silicon and bonded on the pyroelectric crystal substrates. Despite some drawbacks, this method was shown to provide a reliable way of coating delicate substrates such as pyroelectric crystals with VANTA coatings. The performance of the coated and uncoated detectors was evaluated and compared by coating only half of the active area of the test detectors, leaving the other half uncoated. The relative spectral responsivity of the VANTA-coated pyroelectric detectors was shown to be spectrally flat in the 0.8–14 μm wavelength range within the uncertainty of the measurements. The spatial uniformity of response of both detectors exhibited fine structure which was assigned either to the thickness of the VANTA coatings or to their bonding to the pyroelectric crystal. Both coated and uncoated detectors exhibited a super-linear response. This observation was expected in the case of the uncoated detectors, but was surprising in the case of the coated detectors and indicates that the thermal conductivity of vertically aligned multi-walled carbon nanotubes is high along their long axis. The spatial variations of the phase delay experienced by the signal propagating through the VANTA coatings indicate that the thermal diffusivity of the coatings is not spatially uniform.     

Sonocatalytic injury of cancer cells attached on the surface of a nickel–titanium dioxide alloy plate

The present study demonstrates ultrasound-induced cell injury using a nickel–titanium dioxide (Ni–TiO₂) alloy plate as a sonocatalyst and a cell culture surface. Ultrasound irradiation of cell-free Ni–TiO₂ alloy plates with 1 MHz ultrasound at 0.5 W/cm² for 30 s led to an increased generation of hydroxyl (OH) radicals compared to nickel–titanium (Ni–Ti) control alloy plates with and without ultrasound irradiation. When human breast cancer cells (MCF-7 cells) cultured on the Ni–TiO₂ alloy plates were irradiated with 1 MHz ultrasound at 0.5 W/cm² for 30 s and then incubated for 48 h, cell density on the alloy plate was reduced to approximately 50% of the controls on the Ni–Ti alloy plates with and without ultrasound irradiation. These results indicate the injury of MCF-7 cells following sonocatalytic OH radical generation by Ni–TiO₂. Further experiments demonstrated cell shrinkage and chromatin condensation after ultrasound irradiation of MCF-7 cells attached on the Ni–TiO₂ alloy plates, indicating induction of apoptosis.     

Epitaxial growth of Ce2Y2O7 buffer layers for YBa2Cu3O7−δ coated conductors using reel-to-reel DC reactive sputtering

Biaxially textured Ce₂Y₂O₇ (CYO) films were deposited on Ni–5at.%W (Ni–5W) tapes by a DC reactive sputtering technique in a reel-to-reel system. Subsequent YBa₂Cu₃O_7?δ (YBCO) films were prepared using pulsed laser deposition leading to a simplified coated conductor architecture of YBCO/CYO/Ni–5W. X-ray diffraction measurements revealed an epitaxial growth of the CYO buffer layer with a texture spread down to 2.2° and 4.7° for the out-of-plane and in-plane alignment, respectively. Microstructural investigations showed a dense, smooth and crack-free surface morphology for CYO film up to a thickness of 350 nm, implying an effective suppression of cracks due to the incorporation of Y in CeO₂. The superconducting transition temperature T_c of about 90 K with a narrow transition of 0.8 K and the inductively measured critical current density J_c of about 0.7 MA/cm² indicate the potential of the single CYO buffer layer.     

Synthesis and characterization of spinel type high-power cathode materials Li MxMn2−x O4 (M=Ni,Co, Cr)

The transition metal-doped spinel cathode materials, LiM_0.5Mn_1.5O₄ (M=Ni. Co, Cr) were prepared by solid-state reaction. The structure and morphology of the samples were investigated by X-ray diffraction, Rietveld refinement and scanning electron microscopy (SEM). The diffraction peaks of all the samples corresponded to a single phase of cubic spinel structure with a space group Fd3m. Field-emission SEM shows octahedron like shapes and the primary particles size was between 500 nm and 2 μm. Oxidation states of Ni, Co and Cr were found to be 2+, 2+ and 3+ as revealed by X-ray photoelectron spectroscopy. During discharging, LiNi_0.5Mn_1.5O₄ and LiCo_0.5Mn_1.5O₄ sample shows more than 130 mAh/g between 3.5 and 5.2 V at a current density of 0.65 mA/cm² and well developed plateau around 5 V, respectively.     

Epitaxial growth of La2Zr2O7 buffer layers for YBa2Cu3O7−δ coated conductors on metallic substrates using pulsed laser deposition

In the present work, La₂Zr₂O₇ (LZO) buffer layers were deposited using pulsed laser deposition (PLD) on various metallic substrates including epitaxial pure Ni on a LaAlO₃ (LAO) substrate as well as highly textured Ni–5 at.%W tapes. It is shown that the LZO deposited on pure Ni-buffered LAO exhibits a mixed orientation while LZO on Ni–5 at.%W grows epitaxially. This difference may be explained by the existence of a sulphur superstructure on the surface of Ni–5 at.%W tapes, promoting the epitaxial (0 0 l) nucleation of seed layers. Highly textured YBa₂Cu₃O_7?δ layers were prepared either by using a single buffer layer of LZO or bilayer buffers of CeO₂/LZO on Ni–5 at.%W. The superconducting transition temperature (T_c) increases with the LZO thickness, reaching a value of 90 K with a very narrow transition width (1.5 K) for 240 nm thick LZO layers. Inductive J_c measurements at 77 K in self-field show a value of about 0.96 MA/cm² for the thickest LZO layers, which is comparable to the value observed on standard buffer architectures such as CeO₂/YSZ/Y₂O₃.     

Spectroscopic studies of the structural properties of Ni substituted spinel LiMn2O4

Microstructure and local structure of spinel LiNi_xMn_2 − xO₄ (x = 0, 0.1 and 0.2) were studied using X-ray diffraction (XRD) and a combination of X-ray photoelectron spectroscopy (XPS), X-ray absorption near edge spectroscopy (XANES) and Raman scattering with the aim of getting a clear picture of the local structure of the materials responsible for the structural stability of LiNi_xMn_2 − xO₄. XRD study showed that Ni substitution caused the changes of the materials’ microstructure from the view of the lattice parameter, mean crystallite size, and microstrain. XPS and XANES studies showed the Ni oxidation state in LiNi_xMn_2 − xO₄ was larger than + 2, and the Mn oxidation state increased with Ni substitution. The decrease of the intensity of the 1s → 4p_z shakedown transition on the XANES spectra indicated that Ni substitution suppressed the tetragonal distortion of the [MnO₆] octahedron. The Mn(Ni)–O bond in LiNi_xMn_2 − xO₄, which is stronger than the Mn–O bond in LiMn₂O₄ was responsible for the blue shift of the A_1g Raman mode and could enhance the structural stability of the [Mn(Ni)O₆] octahedron.     

X-ray photoelectron spectroscopy of LiM0.05Mn1.95O4 (M = Ni,Fe and Ti)

LiMn₂O₄ and LiM_0.05Mn_1.95O₄ (M = Ni, Fe and Ti) were synthesized by using solid-state reactions and their surface stoichiometries were confirmed by XPS data. The crystal and electronic structures were investigated by using X-ray diffraction (XRD), and X-ray photoelectron spectroscopy (XPS). XRD data suggested that LiM_0.05Mn_1.95O₄ possesses nearly no any variations in lattice parameters compared with LiMn₂O₄ for slight substitution of Ni, Fe and Ti; the substituted Ni, Fe and Ti ions were located on the 16d octahedral sites in the spinel crystal lattice. The XPS results suggested that Fe and Ti ions were at + 3 and + 4 oxidation states, respectively; while Ni ions are mixed with + 2 and + 3 oxidation states. The normal oxidation state of Mn ions in the above four materials is almost the same and calculated as + 3.55 according to the splitting energies of Mn3s states.     

Fabrication and characterization of Ni-supported solid oxide fuel cell

Metal-supported solid oxide fuel cells (SOFCs) are promising due to their good mechanical and thermal properties. Stainless steels are often used as a supporting metal. In this study, the possible use of Ni as a supporting metal was tested. Ni is also a good model of supporting metal due to its lack of Cr which poisons Ni anode.YSZ electrolyte and Ni-YSZ anode were coated on a porous Ni support to fabricate Ni-supported SOFC. A porous Ni support in thick-film form (t ~ 150 µm) was prepared by the mold casting of Ni powders. An anode and an electrolyte layer were sequentially coated on the Ni support using screen printing and tape casting methods, respectively. The Ni-supported cell (t ~ 200 µm) was sintered at 1400 °C in a reducing atmosphere and the performance was evaluated at 800 °C with a La_0.6Sr_0.4Co_0.2Fe_0.8O_3-δ (LSCF) cathode. The unit cell showed an open circuit voltage (OCV) of 0.96 V and a peak power density of 470 mW/cm² at 800 °C.     

Modified Lanthanum Zirconium Oxide buffer layers for low-cost,high performance YBCO coated conductors

The pyrochlore Lanthanum Zirconium Oxide, La₂Zr₂O₇ (LZO), has been developed as a potential replacement barrier layer in the standard RABiTS three-layer architecture of physical vapor deposited CeO₂ cap/YSZ barrier/Y₂O₃ seed on Ni–5%W metal tape. The main focus of this research is to ascertain whether: (i) we can further improve the barrier properties of LZO; (ii) we can modify the LZO cation ratio and still achieve a high level of performance; and (iii) it is possible to reduce the number of buffer layers. We report a systematic investigation of the LZO film growth with varying compositions of La:Zr ratio in the La₂O₃–ZrO₂ system. Using a metal–organic deposition (MOD) process, we have grown smooth, crack-free, epitaxial thin films of La_xZr_1?xO_y (x = 0.2–0.6) on standard Y₂O₃ buffered Ni–5W substrates in short lengths. Detailed XRD studies indicate that a single epitaxial LZO phase with only (0 0 1) texture can be achieved in a broad compositional range of x = 0.2–0.6 in La_xZr_1?xO_y. Both CeO₂ cap layers and MOD–YBCO films were grown epitaxially on these modified LZO barriers. High critical currents per unit width, I_c of 274–292 A/cm at 77 K and self-field were achieved for MOD–YBCO films grown on La_xZr_1?xO_y (x = 0.4–0.6) films. These results indicate that LZO films can be grown with a broad compositional range and still support high performance YBCO coated conductors. In addition, epitaxial MOD La_xZr_1?xO_y (x = 0.25) films were grown directly on biaxially textured Ni–3W substrates. About 3 μm thick YBCO films grown on a single MOD–LZO buffered Ni–3W substrates using pulsed laser deposition show a critical current density, J_c, of 0.55 MA/cm² (I_c of 169 A/cm) at 77 K and 0.01 T. This work holds promise for a route for producing simplified buffer architecture for RABiTS based YBCO coated conductors.