Synergistic effect of ultrasonic cavitation erosion and corrosion of WC–CoCr and FeCrSiBMn coatings prepared by HVOF spraying

The high-velocity oxygen-fuel (HVOF) spraying process was used to fabricate conventional WC–10Co–4Cr coatings and FeCrSiBMn amorphous/nanocrystalline coatings. The synergistic effect of cavitation erosion and corrosion of both coatings was investigated. The results showed that the WC–10Co–4Cr coating had better cavitation erosion–corrosion resistance than the FeCrSiBMn coating in 3.5 wt.% NaCl solution. After eroded for 30 h, the volume loss rate of the WC–10Co–4Cr coating was about 2/5 that of the FeCrSiBMn coating. In the total cumulative volume loss rate under cavitation erosion–corrosion condition, the pure cavitation erosion played a key role for both coatings, and the total contribution of pure corrosion and erosion-induced corrosion of the WC–10Co–4Cr coating was larger than that of the FeCrSiBMn coating. Mechanical effect was the main factor for cavitation erosion–corrosion behavior of both coatings.     

Physicochemical properties of peanut protein isolate–glucomannan conjugates prepared by ultrasonic treatment

Peanut protein isolate (PPI) was glycated with glucomannan through classical heating or ultrasound treatment in this work. The physicochemical properties of PPI–glucomannan conjugates prepared by ultrasound treatment were compared to those prepared by classical heating. Compared with classical heating, ultrasound treatment could accelerate the graft reaction between PPI and glucomannan and improve the concentration of available free amino groups of PPI. Solubility and emulsifying properties of the conjugates obtained by ultrasound treatment were both improved as compared to those obtained by classical heating and native PPI. Decreases of lysine and arginine contents during the graft reaction indicated that these two amino acid residues attended the covalent linkage between PPI and glucomannan. Structural feature analyses suggested that conjugates obtained by ultrasound treatment had less α-helix, more β-structures and random coil, higher surface hydrophobicity and less compact tertiary structure as compared to those obtained by classical heating and native PPI.     

Synthesis and Structure of Magnetic Core-shell Ni–Ce Nanocomposite Particles

A new type of magnetic core-shell Ni–Ce nanocomposite particles (15–50 nm) is presented. SEM observations suggest the particles are strongly ferromagnetic, interacting with ordered chain-like features. Typical HR-TEM images demonstrate that many planar defects (nanotwins and stacking faults) exist in the surface shell and large Ni core zone (10–40 nm) of the particles; the inner shell layers (4–6 nm) consist of NiCe alloy and the outermost shell is NiO. Nano-diffraction patterns show an indication of well-defined spots characteristic of nanocomposite materials, of which certain crystal facet orientation relationships between orthorhombic [111] of NiCe and cubic [311] of Ni₂Ce, face-center crystal [222] of NiO, cubic [111] of nickel have been identified. This confirms the nature of this core-shell nanocomposite particle.     

Surface characteristics of Zinc–TiO2 coatings prepared via micro-arc oxidation

Titanium (Ti) and its alloys are widely used as metallic biomaterials for fabrication of dental and orthopedic implants due to their favorable biocompatibility and corrosion resistance in a body environment. However, the thin oxide layer (TiO₂) on Ti substrate formed naturally in air or in many aqueous environments is bioinert and surrounded by fibrous tissues without producing any chemical or biological bond to bone when implanted. In the present work, Zinc-incorporated porous TiO₂ coatings (Zn–TiO₂) were prepared on Ti substrate by micro-arc oxidation (MAO) technique in the zinc gluconate-containing electrolyte. The surface morphology, cross-sectional morphology, composition, and phase of the coatings were analyzed using scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffractometry, respectively. Surface topography and roughness of the coatings were investigated by atomic force microscopy operated in tapping mode. The results showed that Zn was successfully incorporated into the porous TiO₂ coatings, which did not alter apparently its surface topography and phase composition. In conclusion, the formation of porous Zn–TiO₂ coatings endow Ti with potential bioactivity and antibacterial activity, and we believe that the porous Zn–TiO₂ coatings on Ti by MAO technique might be promising candidates for orthopedic and dental implants     

Enhanced structural and magnetic properties of microwave sintered Li–Ni–Co ferrites prepared by sol–gel method

The properties of lithium ferrites are very sensitive to chemical composition, synthesis method, and sintering techniques. Li–Ni–Co ferrites with compositional formula Li_(0.45-0.5x)Ni_(0.1)Co_xFe_(2.45-0.5x)O_4, where 0.00 ≤ x ≤ 0.1 in steps of 0.02 were prepared by chemical sol–gel method and sintered by microwave sintering technique. The x-ray diffraction patterns confirmed the formation of single phase with spinel structure in all the samples. The structural parameter viz.lattice constant, crystallite size, and x-ray density for these samples were studied and compared with those measured from samples of similar composition prepared by the sol–gel method and sintered by conventional sintering technique. Enhancement in the magnetic properties like Curie temperature, hysteresis parameters was observed by employing sol–gel synthesis combined with microwave sintering. The results obtained and mechanisms involved are discussed in the paper.     

Interfacial investigation and strengthening behaviour of Zn–Ni multifacial TEA/MEA thin films induced by electrodeposition

Zinc–nickel films were obtained by electrocodeposition using electrolytic deposition techniques in the presence of TEOA (C₆H₁₅NO₃) and a surfactants consisting of triethylamine and monoethylamine with other bath additives. The modified structure of the films was analysed with scanning electron microscopy attached to energy-dispersive spectrometer, atomic force microscope and X-ray diffraction. Micro-hardness and corrosion of the coated body was examined and used as a criterion to justify the adhesion of the crystal deposited. The corrosion resistance of the coated and uncoated composites was studied in 3.5 % sodium chloride static solution using linear polarization technique. The hardness value increased from 38HV—substrate to 180HV—coated body, indicating a 78.89 % improvement. Equally, the corrosion resistance of the deposited matrix was enhanced by 84.62 %.     

Texturing in a Ni–W/TiN Thin-Film System

Double-layer thin-film compositions with a TiN coating based on a ferromagnetic Ni–5 at % W alloy and a paramagnetic Ni–9.5 at % W alloy have been prepared. Texturing in both components of the Ni–W/TiN system has been studied using X-ray diffraction analysis. It has been found that the coating layer causes crystal planes in the Ni–9.5 at % W strip to reorient and thereby enhances the cube texture in the substrate. It has been shown that under certain growth conditions, a thin TiN coating above the Ni–9.5 at % W/TiN substrate grows quasi-single-crystalline with a cube texture.     

Co–CoO nanoparticles prepared by reactive gas-phase aggregation

The technique of gas-phase aggregation has been used to prepare partially oxidized Co nanoparticles films by allowing a controlled flow of oxygen gas into the aggregation zone. This method differs from those previously reported, that is, the passivation of a beam of preformed particles in a secondary chamber and the conventional (low Ar pressure) reactive sputtering of Co to produce Co–CoO composite films. Transmission electron microscopy shows that the mean size of the particles is about 6 nm. For sufficiently high oxygen pressures, the nanoparticles films become super-paramagnetic at room temperature. X-ray diffraction patterns display reflections corresponding to fcc Co and fcc CoO phases, with an increasing dominance of the latter upon increasing the oxygen pressure in the aggregation zone, which is consistent with the observed reduction in saturation magnetization. The cluster films assembled with particles grown under oxygen in the condensation zone exhibit exchange-bias fields (about 8 kOe at 20 K) systematically higher than those measured for Co–CoO core-shell nanoparticles prepared by oxidizing preformed particles in the deposition chamber, which we attribute, in the light of results from annealing experiments, to a higher ferromagnetic–antiferromagnetic (Co–CoO) interface density.     

Microstructural properties of bulk nanocrystalline Ag–Ni alloy prepared by hot pressing of mechanically pre-alloyed powders

A bulk nanocrystallined Ag50Ni alloy has been prepared by hot-pressing the mechanically pre-alloyed powders at 620 °C under a normal pressure of 58 MPa in vacuum. The microstructural characteristics of the alloy were studied by X-ray diffraction (XRD), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). The results of the precise determination of the lattice parameters of the phases in the powders and in the alloy by XRD show that, after mechanical alloying for 200 h, the solid solubility of Ag in Ni reaches 4.85±0.21 at %, while that of Ni in Ag reaches 0.84±0.30 at %. After hot pressing, the Ag- and Ni-rich phases in the alloy still show a certain degree of supersaturation, with a solid solubility of 0.45±0.11 at % of Ag in Ni. After further annealing of the alloy at 700 °C for 24 h, the solubility decreases to a value of 0.21±0.11 at % for Ag in Ni and to less than 0.1 at % for Ni in Ag. The grain size of the mechanically alloyed powders was of ca 6 nm. After hot pressing, the grain size of the alloy increased to 40–60 nm and then grew further to 100–110 nm after annealing. The influence of the variation of the grain size and the internal stress on the line breadth of the X-ray diffraction peaks has been evaluated in detail. Finally, the role of the nanocrystalline structure in the fast densification process of the powders is also discussed. Received: 12 September 2001 / Accepted: 18 Febraury 2002 / Published online: 10 September 2002 RID="*" ID="*"Corresponding author. Fax: +86-24/2389-3624, E-mail: wwt@icpm.syb.ac.cn     

Electrofabrication of multilayer Fe–Ni alloy coatings for better corrosion protection

Electrofabrication of multilayer Fe–Ni alloy coatings were accomplished successfully on mild steel and their corrosion behaviors were studied. Multilayer comprised of alternatively formed ‘nano-size’ layers of Fe–Ni alloy of different composition have been produced from a single bath having Fe²⁺and Ni²⁺ ions using modulated (i.e. periodic pulse control) current density (cd). The deposition conditions were optimized for both composition and thickness of individual layers for best performance of the coatings against corrosion. The deposits were analyzed using scanning electron microscopy (SEM), powder X-ray diffraction (PXRD), Hardness Tester, electrochemical AC and DC methods respectively. The multi layered deposits showed better corrosion resistances compared to the monolayer Fe–Ni (CR = 3.77 mm year^?1) coating deposited using DC from the same bath; the maximum corrosion resistance being shown by the coating having 300 layers, deposited at cyclic cathodic current densities of 2.0 and 4.0 A dm^?2 (CR = 0.03 mm year^?1). Drastic improvement in the corrosion performance of multilayer coatings were explained in the light of changed kinetics of mass transfer at cathode and increased surface area due to modulation and layering.     

Organic–inorganic polymer hybrids prepared by the sol-gel method

This review focuses on some aspects of organic-inorganic hybrid materials prepared by the sol-gel method. This field has been studied worldwide as one of the nanotechnologies, and is now of current interest for both organic and inorganic scientists. The elaboration of organic–inorganic polymer hybrid materials using the sol-gel process can be accomplished by various approaches. The simplest method is increasing the compatibility by using physical interactions, covalent bonding and compatibilizer between organic polymer and silica gel. Other novel approaches, such as an in-situ method, NHSG (Non- Hydrolysis Sol-Gel) process, and use of reactive polymer hybrids resulted in the preparation of novel transparent organic–inorganic polymer hybrid materials. Stimulus responsive polymer hybrids are also mentioned. Furthermore, nano-structured organic–inorganic polymer hybrids are created by using supermolecular and self-assembly of organic molecules or polymers recently. The obtained nano-structured hybrid materials showed unique properties that could not be found in amorphous hybrid materials. The possibilities and applications of organic–inorganic polymer hybrid materials are also described in this review.     

Nanocomposite TiC/a-C：H film prepared on titanium aluminium alloy substrates by PSII assistant MW-ECRCVD

Thin films of titanium carbide and amorphous hydrogenated carbon have been synthesized on titanium aluminium alloy substrates by PSII assisted MW-ECRCVD with a mirror field. The microstructure, chemical composition and mechanical property were investigated. Using XPS and TEM, the films were identified to be a-C：H film containing TiC nanometre grains （namely, the so-called nanocomposite structure）. The size of TiC grains of nanocomposite TiC/DLC film is about 5 nm. The nanocomposite structure has obvious improvement in the mechanical properties of DLC film. The hardness of a-C：H film with Ti is enhanced to 34 G Pa~ while that of a-C：H film without Ti is about 12 G Pa, and the coherent strength is also obviously enhanced at the critical load of about 35N.     

Fortification of Ni–Y<Subscript>2</Subscript>O<Subscript>3</Subscript> nanocomposite coatings prepared by pulse and direct current methods

Ni–Y₂O₃ nanocomposite coatings were prepared under direct current (DC) and pulse current (PC) using acetate bath. The microstructure and corrosion resistance of the coatings were characterized by means of XRD, SEM, AFM, and EIS. The results showed that the microstructure and performances of the coatings were greatly affected by Y₂O₃ content on the deposits prepared by DC and PC methods. The microhardness and corrosion resistance were enhanced in the optimum percentage of Y₂O₃ composite coatings. The PC composite coatings were exhibited compact surface, higher microhardness, and good corrosion resistance compared with that of the DC composite coatings.     

Properties of Fe–Ga based powders prepared by mechanical alloying

Alloys of Fe–Ga with starting compositions of 17, 19, 21, 23, and 25 at% Ga and Fe₈₁Ga₁₇Z₂ (Z=Si, Sn) have been prepared by mechanical alloying. Samples were milled in a SPEX Model 8000 mill with a ball to sample weight ratio of about 4:1. Phase formation as a function of milling time has been investigated for the 19 at% Ga sample and suggests that milling times of 12 h produce fully alloyed samples. Alloys have been studied by electron microprobe, X-ray diffraction, vibrating sample magnetometery and ⁵⁷Fe Mössbauer effect spectroscopy. Fully milled powders have measured compositions of Fe_100−xGa_x with x=15.7, 17.0, 19.0, 22.4, and 24.0 and Fe_83.1Ga_15.2Z_1.7 (for both Z=Si and Sn). X-ray diffraction showed the presence of a disordered bcc phase with no indication of an ordered D0₃ phase. However, the latter is difficult to observe with X-ray diffraction because of the low intensity of the fcc superlattice peaks. A bimodal Fe hyperfine field distribution as obtained from Mössbauer effect spectra indicated the presence of two discrete Fe environments. The results suggested a lower degree of Ga clustering than has been previously observed in Fe–Ga alloys, of similar composition, prepared by melt spinning. The microstructure is similar to that of Fe–Ga thin films prepared by combinatorial sputtering. Some samples have also been studied after annealing at 800 °C for 8 h. No changes were observed in X-ray diffraction patterns after annealing. However, Mössbauer effect studies show the formation of D0₃ and L1₂ order in annealed samples analogous to the phases observed in melt spun ribbons of similar composition.     

Zinc oxide films prepared by sol–gel spin coating technique

Zinc oxide (ZnO) thin films and micro- and nanostructures are very promising candidates for novel applications in emerging thin-film transistors, solar cells, sensors and optoelectronic devices. In this paper, a low-cost sol–gel spin coating technique was used to fabricate ZnO films on glass substrates. The sol–gel fabrication process of the ZnO films is described. The influence of precursor concentration on the material properties of the ZnO films was investigated. Atomic force microscopy and X-ray diffractometry were employed to examine the structural properties of the ZnO films. The optical properties of the ZnO films were characterized with ultraviolet–visible spectroscopy. The experimental results reveal that the precursor concentration in the sol–gel spin coating process exerts a strong influence on the properties of the ZnO films. The effects of the precursor concentration are discussed.     

Two-layer light emitting diodes prepared by the sol–gel route

We have elaborated organic–inorganic hybrid light-emitting diodes (HLED). These devices emitting in the green are formed of two hybrid thin layers, exhibiting different functionalities, which are sandwiched between indium–tin oxide (ITO) and metallic electrodes. These layers have been prepared from silane precursors modified with hole transporting units and light-emitting naphthalimide moieties by the sol–gel technique. The hole transporting sol–gel layers exhibit about the same charge mobility as organic polymers having equivalent active units. The maximum external quantum efficiency of the best diode using LiF/Al cathode is about 1% and the luminance reaches 4000 cd · m ⁻² .     

Morphologies and phase compositions of copper–zinc coatings obtained by electrolysis

The influence of adding zinc nitrate(II) to a copper electrolyte on the morphologies, phase compositions, and specific surface areas of cupriferous coatings is studied. It is shown that copper–zinc coatings have high specific surface areas and exhibit good catalytic activities in the decomposition of formic acid.     

A comparative study on the nanocrystalline ZnO thin films prepared by ultrasonic spray and sol⿿gel method

Nanocrystalline ZnO thin films are deposited through two different chemical methods: (i) the films prepared by ultrasonic spray with 0.1 M and (ii) dip-coating from zinc acetate complex solutions with 0.5 M, the films obtained at different temperatures. The XRD analyses indicated that ZnO films have nanocrystalline hexagonal structure with (0 0 2) preferential orientation and the maximum crystallite size value of 103 nm measured from the films prepared by dip-coating. UV?vis measurement indicated that all films are transparency in the visible region. The optical band gap increased with decreasing of the Urbach tail energy indicating that the increase in the transition tail width and decrease of the defects, respectively.