Fracture toughness and surface morphology of micro/nano sized fibrils-modified epoxy resin

Two kinds of micro/nano sized fibrils based on cellulose (MFC) and polyvinyl alcohol (PVA) were used as reinforcer for epoxy resin (EP) with different contents in the range from 0 to 0.3 wt %. PVA nanofibers with diameter about 40–80 nm were fabricated by electrospinning technique. The analysis of mechanical properties showed that by both adding MFC and PVA to EP the fracture toughness was increased. The SEM results showed that micro/nano sized fibers dispersed throughout epoxy resin, prevented and changed the path of crack growth.     

Environmentally benign green composites based on epoxy resin/bacterial cellulose reinforced glass fiber: Fabrication and mechanical characteristics

Bio-based bacterial cellulose (BC) epoxy composites were manufactured and their mechanical properties were examined. The BC was initially fabricated from Vietnamese nata de coco by means of alkaline pretreatment followed by solvent exchange. The obtained fibers were dispersed in epoxy resin (EP) by both mechanical stirring and ultrasonic techniques. The resulting blend was used as the matrix for glass-fiber (GF) composite fabrication using a prepreg method followed by multiple hot-press-curing steps. The morphology, mechanical characteristics and mode-I interlaminar fracture toughness of the fabricated composites were investigated. With a 0.3-wt% BC content, the mode-I interlaminar fracture toughness for both crack initiation and crack propagation were improved by 128.8% and 1110%, respectively. The fatigue life was dramatically extended by a factor of 12, relative to the unmodified composite. Scanning electron microscopy images revealed that the BC plays a vital role in increasing the interlaminar fracture toughness of a GF/EP composite via the mechanisms of crack reflection, debonding and fiber-bridging.     

Influence of the network chain orientation on the fracture toughness of a mesogenic epoxy resin modified with CTBN

A biphenol‐type epoxy resin, which had a mesogenic group in the backbone moiety, was modified with carboxy‐terminated butadiene acrylonitrile copolymer (CTBN) as a reactive elastomer, and its fracture toughness was measured. With the addition of CTBN, the fracture toughness of the biphenol‐type epoxy resin significantly increased and became significantly higher than that of a bisphenol A‐type epoxy resin modified with CTBN. The network chain orientation in the cured biphenol‐type epoxy resin system was clearly observed during the fracture process with polarized microscopy Fourier transform infrared measurements, although such a phenomenon was not observed in the bisphenol A‐type epoxy resin system. The high toughness of the cured biphenol‐type system was clearly due to the consumption of the mechanical energy by a large deformation of the matrix resin due to the orientation of the network chains during the fracture process. © 2003 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 41: 1198–1209, 2003     

Preparation and Characterization of DGEBA/EPN Epoxy Blends with Improved Fracture Toughness

The physical and mechanical properties of blends composed of two kinds of epoxy resins of different numbers of functional groups and chemical structure were studied.One of the resins was a bifunctional epoxy resin based on diglycidyl ether ofbisphenol A and the other resin was a multifunctional epoxy novolac resin.Attempt was made to establish a correlation between the structure and the final properties of cured epoxy samples.The blend samples containing high fraction of multifunctional epoxy resin showed higher solvent resistance and lower flexural modulus compared with the blends containing high fraction of bifunctional epoxy resin.The epoxy blends showed significantly higher ductility under bending test than the neat epoxy samples.The compressive modulus and strength increased with increasing of multifunctional epoxy in the samples,probably due to enhanced cross-link density and molecular weight.Morphological analysis revealed the presence of inhomogeneous sub-micrometer structures in all samples.The epoxy blends exhibited significantly higher fracture toughness (by 23％ at most) compared with the neat samples.The improvement of the fracture toughness was attributed to the stick-slip mechanism for crack growth and activation of shear yielding and plastic deformation around the crack growth trajectories for samples with higher content of bifunctional epoxy resin as evidenced by fractography study.     

环氧树脂/反应性聚碳酸酯/叔胺体系的表面结构与性能

环氧树脂/反应性聚碳酸酯/叔胺体系的表面结构与性能;环氧树脂; 胺化聚碳酸酯; 形态结构     

Surface modification of boron nitride by bio‐inspired polydopamine and different chain length polyethylenimine co‐depositing

We established a novel, easy, and versatile method of obtaining diverse and controllable interphases between epoxy resin and fillers. The method involved the co‐deposition of polydopamine (PDA) and polyethyleneimine (PEI) with different molecular lengths on boron nitride (BN) surface. The obtained PDA/PEI‐modified BN composites showed significantly improved mechanical properties, including tensile strength, toughness, and elongation at break. For example, the tensile strength, fracture toughness, and elongation at break of EP composite increased by 51%, 132%, and 170% compared with EP when the PEI molecular weight was 10 000, respectively. These results suggested that the interphases between BN and EP matrix can be adjusted by changing the molecular lengths of grafted modifiers, thereby offering a new method for the reasonable designing and exploitation of the BN‐based composite materials.     

Enhanced fracture toughness and mechanical properties of epoxy resin with rice husk-based nano-silica

This paper reports a novel approach to toughen epoxy resin with nano-silica fabricated from rice husk using a thermal treatment method with a particle size distribution in range of 40–80 nm. The nano-silica content was in the range, 0.03–0.10 phr, with respect to epoxy. The mechanical test showed that with the addition of 0.07 phr of rice husk based nano-silica, the fracture toughness of the neat epoxy resin increased 16.3% from 0.61 to 0.71 MPa m^1/2. The dynamic mechanical analysis test results showed that the glass transition temperature (T _g) of a 0.07 phr nano-silica dispersion in epoxy resin shifted to a higher temperature from 140 to 147°C compared to neat epoxy resin. SEM further showed that the nano-silica particles dispersed throughout the epoxy resin prevented and altered the path of crack growth along with a change in the fracture surface morphology of cured epoxy resin.     

Fracture toughening of epoxy matrices with blends of resins of different molecular weights and other modifiers

The microstructure and fracture behavior of epoxy mixtures containing two monomers of different molecular weights were studied. The variation of the fracture toughness by the addition of other modifiers was also investigated. Several amounts of high‐molecular‐weight diglycidyl ether of bisphenol A (DGEBA) oligomer were added to a nearly pure DGEBA monomer. The mixtures were cured with an aromatic amine, showing phase separation after curing. The curing behavior of the epoxy mixtures was investigated with thermal measurements. A significant enhancement of the fracture toughness was accompanied by slight increases in both the rigidity and strength of the mixtures that corresponded to the content of the high‐molecular‐weight epoxy resin. Dynamic mechanical and atomic force microscopy measurements indicated that the generated two‐phase morphology was a function of the content of the epoxy resin added. The influence of the addition of an oligomer or a thermoplastic on the morphologies and mechanical properties of both epoxy‐containing mixtures was also investigated. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 3920–3933, 2004     

Reactive Core-Shell Bottlebrush Copolymer as Highly Effective Additive for Epoxy Toughening

Herein,we designed a core-shell structured bottlebrush copolymer (BBP),which is composed of rubbery poly(butyl acrylate) (PBA)core and an epoxy miscible/reactive poly(glycidyl methacrylate) (PGMA) shell,as an epoxy toughening agent.The PGMA shell allows BBP to be uniformly dispersed within the epoxy matrix and to react with the epoxy groups,while the rubbery PBA block simultaneously induced nanocavitation effect,leading to improvement of mechanical properties of the epoxy resin.The mechanical properties were measured by the adhesion performance test,and the tensile and fracture test using universal testing machine.When BBP additives were added to the epoxy resin,a significant improvement in the adhesion strength (2-fold increase) and fracture toughness (2-fold increase in Klc and 5-fold increase in Glc)compared to the neat epoxy was observed.In contrast,linear additives exhibited a decrease in adhesion strength and no improvement of fracture toughness over the neat epoxy.Such a difference in mechanical performance was investigated by comparing the morphologies and fracture surfaces of the epoxy resins containing linear and BBP additives,confirming that the nanocavitation effect and void formation play a key role in strengthening the BBP-modified epoxy resins.     

Diglycidyl ether of bisphenol-A epoxy resin–polyether sulfone/polyether sulfone ether ketone blends: phase morphology, fracture toughness and thermo-mechanical properties

The properties of diglycidyl ether of bisphenol-A epoxy resin toughened with poly(ether sulfone ether ketone) (PESEK) and poly(ether sulfone) (PES) polymers were investigated. PESEK was synthesised by the nucleophilic substitution reaction of 4,4’-difluorobenzophenone with dihydroxydiphenylsulfone using sulfolane as solvent and potassium carbonate as catalyst at 230 °C. The T _g–composition behaviour of the homogeneous epoxy resin/PESEK blend was modelled using Fox, Gordon–Taylor and Kelley–Bueche equations. A single relaxation near the glass transition of epoxy resin was observed in all the blend systems. From dynamic mechanical analysis, the crosslink density of the blends was found to decrease with increase in the thermoplastic concentration. The storage modulus of the epoxy/PESEK blends was lower than that of neat resin, whilst it is higher for epoxy/PES blends up to glass transition temperature, thereafter it decreases. Scanning electron microscopic studies of the blends revealed a homogeneous morphology. The homogeneity of the blends was attributed to the similarity in chemical structure of the modifier and the cured epoxy network and due to the H-bonding interactions between the blend components. The fracture toughness of epoxy resin increased on blending with PESEK and PES. The increase in fracture toughness was due to the increase in ductility of the matrix. The thermal stability of the blends was comparable to that of neat epoxy resin.     

Free volume hole size of Cyanate ester resin/Epoxy resin interpenetrating networks and its correlations with physical properties

Cyanate ester (CE) resin was blended with epoxy resin (EP) at different mass ratios (CE/EP: 100/0, 90/10, 70/30, 50/50, 30/70, 10/90, and 0/100). The curing process of the blend system was characterized by Fourier transform infrared spectrometry (FTIR) and differential scanning calorimetry (DSC). Examination of the mechanical properties, thermal stability, and morphology of the blend systems showed that addition of epoxy resin resulted in improved toughness but a little sacrifice in thermal stability when compared with neat CE. The free volume size of the blend system determined by positron annihilation lifetime spectroscopy (PALS) decreased with the epoxy resin content, which is consistent with the chemical structure changes for the copolymerization between CE and EP. The crosslinking units of curing products (oxazoline, oxazolidinone, and polyether network) of the blends are all smaller in size than those of triazine ring structure from neat CE. Therefore, the free volume size of the blends decreases with increase of EP content. The correlations between the free volume properties and other physical properties (thermal stability and mechanical properties) have also been discussed.     

Mechanical and thermal properties of (Ag/C nanocable)/epoxy resin composites

A novel Ag/C nanocable and epoxy resin composite was obtained by compounding Ag/C nanocables and epoxy resin. The nanocable is composed of a nanowire (core) wrapped with one or more outer layers (shell). Scanning electron microscopy images proved that the nanocables consisted of a silver nanowire core and a carbon outer shell. The Ag/C nanocables were modified by hyperbranched poly (amine ester) to improve their mechanical properties for further application. We separately compounded raw and modified Ag/C nanocables with epoxy resin, and then tested the thermal performance, tensile properties, and fracture morphology of each composite. We found that the tensile strengths of the two composite systems were enhanced by the epoxy resin, with the modified (Ag/C)/epoxy resin composite system improving more significantly. Differential scanning calorimeter (DSC) results showed that the glass transition temperature of the unmodified (Ag/C)/epoxy resin composite is increased when the Ag/C nanocable is filled, while that of the modified system slightly decreased. Fracture morphology results showed that both (Ag/C)/epoxy composite systems featured increased toughness. The modified Ag/C nanocables had better compatibility with the epoxy resin. The relationship between the properties and microstructure of the composites were discussed in detail to explain the mechanism behind the observed changes in material properties.     

Nanostructures and thermal‐mechanical properties of cyanate ester/epoxy thermosets modified with poly(ethylene oxide)‐poly(propylene oxide)‐poly(ethylene oxide) triblock copolymer

Phase structures and mechanical properties of epoxy/acryl triblock copolymer alloys using several curing agents were studied. The nanostructured thermosets were obtained at the compositions investigated for every blends studied. The dependence of the morphological structures on block copolymer content and dicyanate ester, 2,2′‐bis(4‐cyanatophenyl) isopropylidene (BCE)/epoxy (EP) ratio for thermosetting blends was interpreted on the basis of the difference in hydrogen bonding interactions and reaction resulting from the cross‐linked network structures of matrixes. Moreover, the effect of F68 (poly(ethylene oxide)‐co‐poly(propylene oxide)‐co‐poly(ethylene oxide) block copolymer) on the curing characteristics and performance of BCE/EP resin was discussed. Results show that the incorporation of F68 cannot only effectively promote the curing reaction of BCE/EP but can also significantly improve the toughness of the cured BCE/EP resin. In addition, the toughening effect of F68/EP is greater than single EP resin. For example, the notched impact strength of systems with BE‐80/20 (B and E being the overall contents of BCE and EP, respectively) modified with 10 wt% F68 showed 55% increase compared with neat BCE/EP resin and even is more than three times of that value for pure BCE resin, 5.9 kJ/cm². Copyright © 2015 John Wiley & Sons, Ltd.     

Thermal and dynamic mechanical properties of epoxy resin/poly(urethane‐imide)/polyhedral oligomeric silsesquioxane nanocomposites

Linear isocyanate‐terminated poly(urethane‐imide) (PUI) with combination of the advantages of polyurethane and polyimide was directly synthesized by the reaction between polyurethane prepolymer and pyromellitic dianhydride (PMDA). Then octaaminophenyl polyhedral oligomeric silsesquioxane (OapPOSS) and PUI were incorporated into the epoxy resin (EP) to prepare a series of EP/PUI/POSS organic–inorganic nanocomposites for the purpose of simultaneously improving the heat resistance and toughness of the epoxy resin. Their thermal degradation behavior, dynamic mechanical properties, and morphology were studied with thermal gravimetric analysis (TGA), dynamic mechanical analysis (DMA), and transmission electron microscope (TEM). The results showed that the thermal stability and mechanical modulus was greatly improved with the addition of PUI and POSS. Moreover, the EP/PUI/POSS nanocomposites had lower glass transition temperatures. The TEM results revealed that POSS molecules could self assemble into strip domain which could switch to uniform dispersion with increasing the content of POSS. All the results could be ascribed to synergistic effect of PUI and POSS on the epoxy resin matrix. Copyright © 2010 John Wiley & Sons, Ltd.     

Bio-based tri-functional epoxy resin (TEIA) blend cured with anhydride (MHHPA) based cross-linker: Thermal,mechanical and morphological characterization

A novel renewable resource based tri-functional epoxy resin from itaconic acid (TEIA) was blended with petroleum based epoxy resin (DGEBA) and fabricated at different ratios. Then, it was by thermally cured with methylhexahydrophthalic anhydride (MHHPA) in presence of 2-methylimidazole (2-MI) catalyst. The tensile, modulus, strength of virgin epoxy resin (41.97 MPa, 2222 MPa) increased to 47.59 MPa, 2515 MPa, respectively, with the addition of 30% of TEIA. The fracture toughness parameter, critical stress intensity factor (K_IC) revealed enhancement of toughness in the TEIA bio-based blends system. The thermomechanical properties of TEIA (tri-functional epoxy resin from itaconic acid) modified petroleum-epoxy networks were investigated by differential scanning calorimetry (DSC), thermogravimetric analysis (TGA) and dynamic mechanical analysis (DMA). The fracture morphology was also studied by the scanning electron microscopy and atomic force microscopy respectively.     

Thermomechanical properties of liquid‐crystalline epoxy networks arranged by a magnetic field

During the curing process of a liquid‐crystalline epoxy resin, a relatively strong magnetic field was applied, and the thermomechanical properties of the cured resin were investigated. The network orientation and mechanical properties of the cured system were evaluated with wide‐angle X‐ray diffraction, dynamic mechanical analysis, and fracture toughness testing. The cured system was found to have an anisotropic network structure, which arranged along the applied field, and the anisotropy was reflected in the thermomechanical properties. In particular, the fracture toughness of the system dramatically increased when the network chains were arranged across the direction of the crack propagation. © 2004 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 42: 758–765, 2004     

Tough epoxy resins cured with aminimides

Aminimide compounds ( 1–4 ) thermally generating isocyanates and tertiary amines were found to be excellent curing agents for epoxy resin. Tensile behavior, glass transition temperature, and degree of curing for the combination of EPIKOTE 828 prepolymer with a series of curing agents ( 1–4 ) are reported. The resins exhibit a large elongation at breakage and a high fracture energy per unit volume. The epoxy resins (EP-AI) cured with 3 or 4 containing no hydroxyl group showed larger ultimate elongations (up to 15%) and higher fracture energies (ca. 8 J/cm³) than the resins (EP–AI_OH) cured with 1 or 2 . The curing reaction depends on the structure of aminimide (presence of hydroxyl group and generation of mono- or bisisocyanates). The origin of toughness and dependence of physical properties on the curing condition and the structure of aminimides were discussed. It was concluded that relatively slow curing at elevated temperature controlled by thermal decomposition of aminimides was a reason for the toughness.     

Epoxy-modified, unsaturated polyester hybrid networks

Hybrid polymer networks (HPNs) based on unsaturated polyester resin (UPR) and epoxy resins were synthesized by reactive blending. The epoxy resins used were epoxidised phenolic novolac (EPN), epoxidised cresol novolac (ECN) and diglycidyl ether of bisphenol A (DGEBA). Epoxy novolacs were prepared by glycidylation of the novolacs using epichlorohydrin. The physical, mechanical, and thermal properties of the cured blends were compared with those of the control resin. Epoxy resins show good miscibility and compatibility with the UPR resin on blending and the co-cured resin showed substantial improvement in the toughness and impact resistance. Considerable enhancement of tensile strength and toughness are noticed at very low loading of EPN. Thermogravimetric analysis (TGA), dynamic mechanical analysis (DMA) and differential scanning calorimetry (DSC) were employed to study the thermal properties of the toughened resin. The EPN/UPR blends showed substantial improvement in thermal stability as evident from TGA and damping data. The fracture behaviour was corroborated by scanning electron microscopy (SEM). The performance of EPN is found to be superior to other epoxy resins.     

Thermal and mechanical properties of epoxy resin toughened with epoxidized soybean oil

A series of new modified epoxy resin (EP) cured products were prepared from epoxidized soybean oil and commercial epoxy resin, with methyl nadic anhydride as curing agent and 1-methylimidazole as promoting agent. The thermal properties of the resins were characterized by DMA and TG; DSC was used to determine the curing process. Fourier transform infrared spectroscopy was utilized to investigate their molecular structures and scanning electron microscopy was used to observe the micro morphology of their impact fracture surfaces. Tensile and impact testing was employed to characterize the mechanical properties of the cured products. The combination of commercial EP with 20 wt% ESO resulted in a bioresin with the optimum set of properties: 130.5 °C T _g, 396.9 °C T _50 %, 74.89 MPa tensile strength, and 48.86 kJ m^?2 impact resistance.     

Mechanical and Thermal Properties and Morphology of Epoxy Resins Modified by a Silicon Compound

A silicon compound (GAPSO) was synthesized to modify the diglycidyl ether of bisphenol-A (DGEBA). The chemical structure of GAPSO was confirmed using FT-IR, ²⁹Si NMR and GPC. The mechanical and thermal properties and morphologies of the cured epoxy resins were investigated by impact testing, tensile testing, differential scanning calorimetry and environmental scanning electron microscopy. The impact strength and tensile strength were both increased by introducing GAPSO, meanwhile the glass transition temperature (T_g ) was not decreased and the morphologies of the fracture surfaces show that the compatibility of GAPSO with epoxy resin was very good and the toughening follows the pinning and crack tip bifurcation mechanism. The high functional groups in GAPSO can react during the curing process, and chemically participate in the crosslinking network. GAPSO is thus expected to improve the toughness of epoxy resin, meanwhile maintain the glass transition temperature.