Isolation of a novel,crystalline cellulose material from the spent liquor of cellulose nanocrystals (CNCs)

We have modified the standard sulphuric acid hydrolysis method for the production of cellulose nanocrystals (CNCs) to successfully isolate a novel, highly crystalline cellulose material from the spent liquor of CNCs. The novel material has a cellulose II crystal structure that is distinctly different from the cellulose I crystal structure of CNCs. The modified method uses a shorter time for the hydrolysis, followed by maintaining a high residual acid concentration for the separation of the spent liquor and CNCs, and by adding the spent liquor to water. The modified method offers an opportunity to concurrently produce CNCs in up to ~40 % yield and the novel, highly crystalline, sulphated cellulose II in ~15 % yield in separate and pure forms from sulphuric acid hydrolysis of a commercial northern bleached softwood kraft pulp. It can potentially reduce the production cost of CNCs, allow easier downstream processing of CNCs and recovery of sulphuric acid, and generate a new cellulose bio-material for product development.     

Effect of oligosaccharide deposition on the surface of cellulose nanocrystals as a function of acid hydrolysis temperature

Recent findings indicate there is only a small window of sulfuric acid concentration (60–65 %) and temperature (45–65 °C) which allows efficient extraction of cellulose nanocrystals in significant quantities from bleached chemical pulp. In the present report, we develop a systematic explanation for how hydrolysis temperature, at a specific acid concentration, governs CNC surface properties. We demonstrate that CNCs with different suspension viscosity, stability in electrolyte-containing solutions, and optical properties can be produced, based on the presence or not of a precipitated oligosaccharide layer (OSL) on the surface of the nanocrystals. At hydrolysis temperatures below 65 °C, the degree of polymerization (DP) distribution of cellulose chains in CNC samples exhibits a bimodal distribution, indicating an accumulation of oligosaccharides on the CNC surface which increases as the hydrolysis temperature is decreased. At low hydrolysis temperature (45 °C), the oligosaccharides dissolved in the strong acid phase have a DP between 7 and 20 and precipitate onto CNCs when the reaction is quenched by diluting with water. As the temperature of hydrolysis is increased (50–60 °C), the dissolved oligosaccharides are hydrolyzed faster and their DP decreases such that they remain soluble after quenching. At 65 °C, no precipitated oligosaccharides can be detected on the CNC surface. Based on these results, we propose possible explanations to account for the effects of the OSL on the CNC suspension viscosity and stability and on optical properties of CNC films.     

Effect of pectin extraction method on properties of cellulose nanofibers isolated from sugar beet pulp

In this study, the effect of pectin extraction method on the properties of cellulose nanofibers (CNFs) isolated from sugar beet pulp (SBP) was studied. Pectin was extracted by the industrially practiced method by sulfuric acid hydrolysis or by enzymatic hydrolysis using a cellulase/xylanase enzymes mixture. The CNFs were then isolated by high-pressure homogenization and investigated in terms of their chemical composition, crystallinity, size, degree of polymerization, and re-dispersion in water after freeze-drying. The mechanical properties and surface characteristics of CNF films were also studied. The results showed that fibrillation of the de-pectinated SBP was more efficient for the acid hydrolyzed SBP. CNFs from the acid-hydrolyzed SBP had a slightly wider diameter, higher crystallinity, viscosity, and α-cellulose content but a lower degree of polymerization than CNFs from the enzyme-hydrolyzed SBP. Owing to the presence of more residual hemicelluloses in the CNFs from the enzyme-hydrolyzed SBP, the CNFs had higher re-dispersion ability in water. CNF films from enzyme-hydrolyzed SBP displayed slightly better mechanical properties and higher water contact angle than acid-hydrolyzed CNF films.

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Effect of fiber drying on properties of lignin containing cellulose nanocrystals and nanofibrils produced through maleic acid hydrolysis

The effect of fiber drying on the properties of lignin containing cellulose nanocrystals (LCNC) and nanofibrils (LCNF) produced using concentrated maleic acid hydrolysis of a never dried unbleached mixed hardwood kraft pulp was evaluated. Two drying conditions, i.e., air drying and heat drying at 105 °C were employed. It was found that drying (both air and heat) enhanced acid hydrolysis to result in slightly improved LCNC yields and less entangled LCNF. This is perhaps due to the fact that drying modified the cellulose supermolecular structure to become more susceptible to acid hydrolysis and the enhanced hydrolysis severity at the fiber surface when using dried fibers. Drying substantially improved LCNC crystallinity and LCNF suspension viscoelastic behavior. The present study quantitatively elucidated the effect of pulp drying (either air or heat) on producing cellulose nanomaterials and has practical importance because commercial market pulp (heat dried) is most likely to be used commercially.     

Insight into the extraction and characterization of cellulose nanocrystals from date pits

This study aims to extract and characterize cellulose nanocrystals (CNCs) from date pits (DP), an agricultural solid waste. Two methods were used and optimized for the cellulose nanocrystals (CNCs) extraction, namely the mechanical stirrer method (CNCs₁) and the Soxhlet apparatus method (CNCs₂) in terms of chemical used, cost, and energy consumption. The results showed that scanning electron microscopy revealed the difference in the morphology as they exhibit rough surfaces with irregular morphologies due to the strong chemical treatments during the delignification and bleaching process. Moreover, transmission electron microscopy analysis for CNCs reveals the true modification that was made through sulfuric acid hydrolysis as it presents cellulose microfibrils with a packed structure. Fourier transform infrared proved that the CNCs were successfully extracted using the two methods since most of the lignin and hemicellulose components were removed. The crystallinity index of CNCs₁ and CNCs₂ was 69.99%, and 67.79%, respectively, and both presented a high yield of CNCs (≥10%). Ultimately, both techniques were successful at extracting CNCs. Based on their cost-effectiveness and time consumption, it was concluded that method 1 was less expensive than method 2 based on the breakdown of the cost of each step for CNCs production.     

Effects of pretreatments on crystalline properties and morphology of cellulose nanocrystals

Cellulose nanocrystals (CNCs) have drawn tremendous attention because of their extraordinary physical and chemical properties as well as renewability and sustainability. In this work, after a range of pretreatments, such as freeze-drying, ball-milling, mercerization, N-methylmorpholine-N-oxide dissolution and ionic liquid dissolution, various CNCs with different crystalline properties and morphologies were obtained by hydrolysis or oxidation. XRD and AFM were used to determine the influences of pretreatments on the crystalline properties and morphologies of CNCs. New methods, i.e., specific pretreatments followed by sulfuric acid hydrolysis or 2,2,6,6-tetramethylpiperidine-1-oxyl radical (TEMPO) oxidation, were developed to obtain sphere-like CNCs. It was found that sphere-like CNCs were more likely to be obtained from cellulose materials possessing high accessibility. Pretreatments produced cellulose with various crystallinities and polymorphs, and therefore changed the yields of CNCs and influenced their morphology. CNCs prepared by TEMPO oxidation generally had smaller size than the corresponding products obtained by sulfuric acid hydrolysis. In addition, for the dissolved/regenerated cellulose, TEMPO oxidation was a better method to yield sphere-like CNCs than sulfuric acid hydrolysis.     

Length-controlled cellulose nanofibrils produced using enzyme pretreatment and grinding

The length of cellulose nanofibrils (CNFs) is a significant parameter for various applications. The goal of this research was to employ a fabrication method to produce length-controlled CNFs; the chosen technique was enzy-grinding (enzyme pretreatment followed by mechanical grinding). Here, we presented the results of the optimization of the diameter and length, the characterization of the properties of CNFs and nanofilms prepared using these fibrils. The cellulose morphology, crystallinity index (CrI), chemical structure, and thermal stability were investigated as functions of the enzyme loading and hydrolysis time. The results showed that enzy-grinding could effectively reduce the diameter and length of cellulose fibrils. The average diameter was about 8.6 ± 3.6 nm, and the length could be controlled over the range from 0.76 ± 0.38 μm to ≥ 4 μm (i.e. aspect ratios from 43 to ≥ 328). After the grinding process, the CNFs maintained high thermal stability and no change in the chemical structure compared to the original pulp. The transmittance and mechanical properties of the CNF films were strongly dependent on the fibril length. The fabrication of length-controlled CNFs using the enzy-grinding process is meaningful and significant research which could be relevant to the optimization of such materials for various applications.     

Materials chemistry and the futurist eco-friendly applications of nanocellulose: Status and prospect

Cellulose, a linear biopolymer, is present naturally in all plants. Apart from being the planet’s predominant natural polymer, it also offers a variety of features including excellent biocompatibility, lower density, substantial strength and the most beneficial mechanical characteristics, inexpensive in cost. Applying the mechanical or chemical techniques, cellulosic materials are transformed into cellulose nanofibres (CNFs) and even cellulose nanocrystals (CNCs). These CNFs and CNCs exhibit excellent capabilities in comparison with native cellulose fibre. Nowadays, nanocellulose is being used in a variety of practical applications such as product packaging, papers as well as paperboard, food sector, healthcare, hygiene products, paints, skin care products and sensors. The current review article summarizes the cellulose, processing methods for nanocellulose, techniques used for chemical modification of cellulose surface and consequently its application as reinforcement in polymeric materials. This article also provides a comprehensive discussion of the historical development in the area of nanocellulose.     

Cellulose nanocrystals obtained from microcrystalline cellulose by p-toluene sulfonic acid hydrolysis,NaOH and ethylenediamine treatment

Cellulose nanocrystals (CNCs) were first isolated from microcrystalline cellulose (MCC) by p-toluene sulfonic acid (p-TsOH) hydrolysis. Cellulose II nanocrystal (CNC II) and cellulose III nanocrystal (CNC III) were then formed by swelling the obtained cellulose I nanocrystal (CNC I) in concentrated sodium hydroxide solutions and ethylenediamine (EDA) respectively. The properties of CNC I, CNC II and CNC III were subjected to comprehensive characterization by Fourier-transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), scanning electron microscope (SEM), transmission electron microscopy (TEM), and thermogravimetric analysis (TGA). The results indicated that CNC I, CNC II and CNC III obtained in this research had high crystallinity index and good thermal stability. The degradation temperatures of the resulted CNC I, CNC II and CNC III were 300 °C, 275 °C and 242 °C, respectively. No ester bonds were found in the resulting CNCs. CNCs prepared in this research also had large aspect ratio and high negative zeta potential.

     

Preparation and characterization of thermally stable cellulose nanocrystals via a sustainable approach of FeCl<Subscript>3</Subscript>-catalyzed formic acid hydrolysis

Cellulose nanocrystals (CNCs) can be used as building blocks for the production of many renewable and sustainable nanomaterials. In this work, CNCs were produced from bleached eucalyptus kraft pulp with a high yield over 75 % via FeCl₃-catalyzed formic acid (FA) hydrolysis process. It was found that the particle size of resultant CNC products (F-CNC) decreased with the increase of FeCl₃ dosage in FA hydrolysis, and a maximum crystallinity index of about 75 % could be achieved when the dose of FeCl₃ was 0.015 M (i.e. about 7 % based on the weight of starting material). Thermogravimetric analyses revealed that F-CNC exhibited a much higher thermal stability (the decomposition temperature was over 260 °C) than S-CNC prepared by typical sulfuric acid hydrolysis. In the FeCl₃-catalyzed FA hydrolysis process, FA could be easily recovered and reused, and FeCl₃ could be transferred to Fe(OH)₃ as a high value-added product. Thus, the FeCl₃-catalyzed FA hydrolysis process could be sustainable and economically feasible. In addition, F-CNC could be well dispersed in DMSO and its dispersibility in water could be improved by a cationic surface modification.     

Preparation of Cellulose Nanocrystals from Jujube Cores by Fractional Purification

Jujube cores are fiber-rich industrial waste. Dewaxing, alkali treatment, bleaching, and sulfuric acid hydrolysis were used to generate cellulose nanocrystals (CNCs) from the jujube cores in this study. The morphological, structural, crystallinity, and thermal properties of the fibers were investigated using FE-SEM, TEM, AFM, FT-IR, XRD, and TGA under various processes. CNCs’ zeta (ζ) potential and water contact angle (WAC) were also investigated. The findings demonstrate that non-fibrous components were effectively removed, and the fiber particles shrunk over time because of many activities. CNCs had a rod-like shape, with a length of 205.7 ± 52.4 nm and a 20.5 aspect ratio. The crystal structure of cellulose Iβ was preserved by the CNCs, and the crystallinity was 72.36%. The temperature of the fibers’ thermal degradation lowered during the operations, although CNCs still had outstanding thermal stability (>200 °C). Aside from the CNCs, the aqueous suspension of CNCs was slightly agglomerated; thus, the zeta (ζ) potential of the CNCs’ suspension was −23.72 ± 1.7 mV, and the powder had high hydrophilicity. This research will be valuable to individuals who want to explore the possibility for CNCs made of jujube cores.     

Isolation,characterization, and comparison of nanocrystalline cellulose from solid wastes of horse chestnut and chestnut seed shell

The horse chestnut seed shell (HC) and chestnut seed shell (CT) were evaluated as renewable, sustainable, and cheap raw materials transformed into valuable products, “cellulose nanocrystals (CNCs).” Alkali and bleaching treatments were performed to obtain horse chestnut cellulose (HCS) and chestnut cellulose (CTS) and subsequently isolated to the horse chestnut cellulose nanocrystal (HC-CNC) and chestnut cellulose nanocrystal (CT-CNC) by sulphuric acid hydrolysis. Raw materials and their products were comparatively investigated at each stage of the isolation process. The cellulose, hemicellulose, and lignin content of HC and CT were determined via chemical composition analysis. The structural analysis was performed using Fourier transform infrared spectroscopy and X-ray diffraction technics for CNCs. Morphological analysis and size range determination of the samples were carried out via atomic force microscopy (AFM) and particle size analysis. Zeta potential and particle size distribution were determined by analyzing the surface and particle size. The thermal behaviors were investigated at different phases of treatments using thermal gravimetric analysis (TGA/DTG). HC-CNC demonstrates a higher crystallinity index value of 85.49% and a lower yield of 20.46%, whereas CT-CNC shows a lower crystallinity of 65.06% and a higher yield of 36.59%. A differentiation in structural, thermal, and morphological properties of extracted celluloses and isolated CNCs was observed depending on the source of the raw materials. However, a morphological alteration in CNC structures has emerged relative to precursor cellulose after the acid hydrolysis process as an essential finding via AFM studies. The solid wastes horse chestnut and chestnut seed shells offer great potential as suitable, sustainable, and environmentally friendly starting raw materials to produce CNC and in applications, including wastewater treatments, biosensing, wound dressing, and reinforcement for polymer composites due to their excellent thermal and structural properties.

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Influence of drying method on the material properties of nanocellulose I: thermostability and crystallinity

The effect of drying method on selected material properties of nanocellulose was investigated. Samples of nanofibrillated cellulose (NFC) and cellulose nanocrystals (CNC) were each subjected to four separate drying methods: air-drying, freeze-drying, spray-drying, and supercritical-drying. The thermal stability and crystallinity of the dried nanocellulose were evaluated using thermogravimetric analysis (TGA) and X-ray diffraction. Supercritical-drying produced NFCs with the least thermal stability and the lowest crystallinity index. Air-drying or spray-drying produced NFCs which were more thermally stable compared with freeze-dried NFCs. The CNCs dried by the three methods (air-drying, freeze-drying, and spray-drying) have similar onset temperature of thermal degradation. The different drying methods resulted in various char weight percentages at 600 °C for the dried NFCs or CNCs from TGA measurements. The dried NFCs are pure cellulose I while the dried CNCs consist of cellulose I and II. The calculated crystallinity indices differ with each drying method. The cellulose II content in CNCs changes as a function of drying method. For the application of nanocellulose in non polar thermoplastics, spray-dried products are recommended according to their higher thermal stability and higher crystallinity index.     

Green all-cellulose nanocomposites made with cellulose nanofibers reinforced in dissolved cellulose matrix without heat treatment

Green all-cellulose nanocomposites were fabricated by adding reinforcing cellulose nanofiber (CNF) to a matrix of dissolved cellulose. CNFs were isolated from one dried native hardwood bleached Kraft pulp and office waste recycled deinked copy/printing paper (DIP) by using the TEMPO oxidation method. The cellulose was dissolved by using DIP and DMAc/LiCl solvent without heat treatment and solvent exchange to form a matrix of the all-cellulose nanocomposites. The DIP was not only selected for CNF isolation, but also for the cellulose matrix. The isolated CNFs and the all-cellulose nanocomposites were characterized by atomic force microscopy, thermogravimetry–differential thermal analysis, X-ray diffraction and mechanical tensile testing. The green all-cellulose nanocomposites made without heat treatment offered better thermal stability, crystallinity and mechanical properties than the heat treated ones. CNFs isolated from two resources show similar reinforcement capacity in all-cellulose nanocomposites. All-cellulose nanocomposite fabrication by dissolving cellulose without heat treatment and solvent exchange is a simple way that saves energy and chemicals.     

Effect of Physicochemical Characteristics of Cellulosic Substrates on Enzymatic Hydrolysis by Means of a Multi-Stage Process for Cellobiose Production

The effect of two types of cellulose, microcrystalline cellulose and paper pulp, on enzymatic hydrolysis for cellobiose production was investigated. The particle size, the relative crystallinity index and the water retention value were determined for both celluloses. A previously studied multistage hydrolysis process that proved to enhance the cellobiose production was studied with both types of celluloses. The cellobiose yield exhibited a significant improvement (120% for the microcrystalline cellulose and 75% for the paper pulp) with the multistage hydrolysis process compared to continuous hydrolysis. The conversion of cellulose to cellobiose was greater for the microcrystalline cellulose than for the paper pulp. Even with high crystallinity, microcrystalline cellulose achieved the highest cellobiose yield probably due to its highest specific surface area accessible to enzymes and quantity of adsorbed protein.     

Structure of cellulose and microcrystalline cellulose from various wood species, cotton and flax studied by X-ray scattering

The structure of microcrystalline cellulose (MCC) made by mild acid hydrolysis from cotton linter, flax fibres and sulphite or kraft cooked wood pulp was studied and compared with the structure of the starting materials. Crystallinities and the length and the width of the cellulose crystallites were determined by wide-angle X-ray scattering and the packing and the cross-sectional shape of the microfibrils were determined by small-angle X-ray scattering. The morphological differences were studied by scanning electron microscopy. A model for the changes in microfibrillar structure between native materials, pulp and MCC samples was proposed. The results indicated that from softwood or hardwood pulp, flax cellulose and cotton linter MCC with very similar nanostructures were obtained with small changes in reaction conditions. The crystallinity of MCC samples was 54–65%. The width and the length of the cellulose crystallites increased when MCC was made. For example, between cotton and cotton MCC the width increased from 7.1 nm to 8.8 nm and the length increased from 17.7 nm to 30.4 nm. However, the longest crystallites were found in native spruce wood (35–36 nm).     

Tough nanocomposite hydrogels from cellulose nanocrystals/poly(acrylamide) clusters: influence of the charge density,aspect ratio and surface coating with PEG

Cellulose-derived materials are usually characterized by sophisticated structures, leading to unique and multiple functions, which have been a source of inspiration for the fabrication of a wide variety of nanocomposites. Cellulose nanocrystals/poly(acrylamide) (CNCs/PAM) nanocomposite hydrogels were synthesized via in situ polymerization in the CNC suspension. The cellulose from pulp fiber under different sulfuric acid hydrolysis conditions, examined by conductometric titration and transmission electron microscopy, was applied to study how the effects of the surface charge and aspect ratio affect CNCs’ mechanical reinforcement in nanocomposites. The results indicated that the higher surface charge concentration resulted in better dispersibility in aqueous suspension, leading to a more efficient energy dissipation process. The CNC reinforcement behavior followed the percolation model where the greater aspect ratio of CNC contributed to higher mechanical properties. The preferential adsorption of poly(ethylene glycol) (PEG) on the CNC surface was characterized by zeta potential measurements where the fracture strength and fracture elongation of nanocomposites decreased with increasing PEG concentration. The adsorption of PEG on the CNC surface occupied the active sites for polymer chain propagation, which hindered the PAM cross-linking effect on the CNC surface and decreased the cross-linking density of the network.     

Structure Selectivity of Alkaline Periodate Oxidation on Lignocellulose for Facile Isolation of Cellulose Nanocrystals

Reported here for the first time is the alkaline periodate oxidation of lignocelluloses for the selective isolation of cellulose nanocrystals (CNCs). With the high concentrations as a potassium salt at pH 10, periodate ions predominantly exist as dimeric orthoperiodate ions (H₂I₂O₁₀^4?). With reduced oxidizing activity in alkaline solutions, dimeric orthoperiodate ions preferentially oxidized non‐ordered cellulose regions. The alkaline surroundings promoted the degradation of these oxidized cellulose chains by β‐alkoxy fragmentation and generated CNCs. The obtained CNCs were uniform in size and generally contained carboxy groups. Furthermore, the reaction solution could be reused after regeneration of the periodate with ozone gas. This method allows direct production of CNCs from diverse sources, in particular lignocellulosic raw materials including sawdust (European beech and Scots pine), flax, and kenaf, in addition to microcrystalline cellulose and pulp.     

Effect of alkaline ultrasonic pretreatment on crystalline morphology and enzymatic hydrolysis of cellulose

In this study, ultrasound-assisted alkaline pretreatment is developed to evaluate the morphological and structural changes that occur during pretreatment of cellulose, and its effect on glucose production via enzymatic hydrolysis. The pretreated samples were characterized using scanning electron microscopy, infrared spectroscopy, and X-ray diffraction to understand the change in surface morphology, crystallinity and the fraction of cellulose Iβ and cellulose II. The combined pretreatment led to a great disruption of cellulose particles along with the formation of large pores and partial fibrillation. The effects of ultrasound irradiation time (2, 4 h), NaOH concentration (1–10 wt%), initial particle size (20–180 μm) and initial degree of polymerization (DP) of cellulose on structural changes and glucose yields were evaluated. The alkaline ultrasonic pretreatment resulted in a significant decrease in particle size of cellulose, besides significantly reducing the treatment time and NaOH concentration required to achieve a low crystallinity of cellulose. More than 2.5 times improvement in glucose yield was observed with 10 wt% NaOH and 4 h of sonication, compared to untreated samples. The glucose yields increased with increase in initial particle size of cellulose, while DP had no effect on glucose yields. The glucose yields exhibited an increasing tendency with increase in cellulose II fraction as a result of combined pretreatment.     

Indirect evidence of supramolecular changes within cellulose microfibrils of chemical pulp fibers upon drying

Dried and never-dried chemical pulps were subjected to strong sulfuric acid hydrolysis and the dimensions of the resulting cellulose nanocrystals (CNCs) were characterized by AFM image analysis. Although the average length of CNCs was fairly similar in all samples (55–65 nm), the length distribution histograms revealed that a higher number of longer crystals and a lower number of shorter crystals were present in the CNC suspensions prepared from never-dried pulps. The distinction was hypothetically ascribed to tensions building in individual cellulose microfibrils upon drying, resulting in irreversible supramolecular changes in the amorphous regions. The amorphous regions shaped by tensions were deemed as more susceptible to acid hydrolysis.