Preparation and characterization of thermally stable cellulose nanocrystals via a sustainable approach of FeCl<Subscript>3</Subscript>-catalyzed formic acid hydrolysis

Cellulose nanocrystals (CNCs) can be used as building blocks for the production of many renewable and sustainable nanomaterials. In this work, CNCs were produced from bleached eucalyptus kraft pulp with a high yield over 75 % via FeCl₃-catalyzed formic acid (FA) hydrolysis process. It was found that the particle size of resultant CNC products (F-CNC) decreased with the increase of FeCl₃ dosage in FA hydrolysis, and a maximum crystallinity index of about 75 % could be achieved when the dose of FeCl₃ was 0.015 M (i.e. about 7 % based on the weight of starting material). Thermogravimetric analyses revealed that F-CNC exhibited a much higher thermal stability (the decomposition temperature was over 260 °C) than S-CNC prepared by typical sulfuric acid hydrolysis. In the FeCl₃-catalyzed FA hydrolysis process, FA could be easily recovered and reused, and FeCl₃ could be transferred to Fe(OH)₃ as a high value-added product. Thus, the FeCl₃-catalyzed FA hydrolysis process could be sustainable and economically feasible. In addition, F-CNC could be well dispersed in DMSO and its dispersibility in water could be improved by a cationic surface modification.     

Effect of oligosaccharide deposition on the surface of cellulose nanocrystals as a function of acid hydrolysis temperature

Recent findings indicate there is only a small window of sulfuric acid concentration (60–65 %) and temperature (45–65 °C) which allows efficient extraction of cellulose nanocrystals in significant quantities from bleached chemical pulp. In the present report, we develop a systematic explanation for how hydrolysis temperature, at a specific acid concentration, governs CNC surface properties. We demonstrate that CNCs with different suspension viscosity, stability in electrolyte-containing solutions, and optical properties can be produced, based on the presence or not of a precipitated oligosaccharide layer (OSL) on the surface of the nanocrystals. At hydrolysis temperatures below 65 °C, the degree of polymerization (DP) distribution of cellulose chains in CNC samples exhibits a bimodal distribution, indicating an accumulation of oligosaccharides on the CNC surface which increases as the hydrolysis temperature is decreased. At low hydrolysis temperature (45 °C), the oligosaccharides dissolved in the strong acid phase have a DP between 7 and 20 and precipitate onto CNCs when the reaction is quenched by diluting with water. As the temperature of hydrolysis is increased (50–60 °C), the dissolved oligosaccharides are hydrolyzed faster and their DP decreases such that they remain soluble after quenching. At 65 °C, no precipitated oligosaccharides can be detected on the CNC surface. Based on these results, we propose possible explanations to account for the effects of the OSL on the CNC suspension viscosity and stability and on optical properties of CNC films.     

Selective hydrolysis of cellulose for the preparation of microcrystalline cellulose by phosphotungstic acid

Microcrystalline cellulose (MCC), prepared from natural cellulose through acid hydrolysis, has been widely used in the food, chemical and pharmaceutical industries because of its high degree of crystallinity, small particle size and other characteristics. Being different from conventional mineral acids, phosphotungstic acid (H₃PW₁₂O₄₀, HPW) was explored for hydrolyzing cellulose selectively for the preparation of MCC in this study. Various reaction parameters, such as the acid concentration, reaction time, temperature and solid-liquid ratio, were optimized. Rod-like MCC was obtained with a high yield of 93.62 % and also exhibited higher crystallinity and narrower particle diameter distribution (76.37 %, 13.77–26.17 μm) compared with the raw material (56.47 %, 32.41–49.74 μm) at 90 °C for 2 h with 58 % (w/w) HPW catalyst and a solid-liquid radio of 1:40. Furthermore, HPW can easily be extracted and recycled with diethyl ether for four runs without affecting the quality of the MCC products. The technology of protecting the crystalline region while selectively hydrolyzing the amorphous region of cellulose as much as possible by using HPW is of great significance. Due to the strong Brønsted acid sites and highest activity in solid heteropoly acid, the use of effective homogeneous HPW may offer an eco-friendly and sustainable way to selectively convert fiber resources into chemicals in the future.     

Preparation and characterization of cellulose nanocrystals via ultrasonication-assisted FeCl3-catalyzed hydrolysis

Cellulose nanocrystals (CNC) was obtained from bamboo pulp via ultrasonication-assisted FeCl₃-catalyzed hydrolysis process, with parameters optimized by response surface methodology. The optimal parameters were reaction temperature: 107 °C, reaction time: 58 min, ultrasonication time: 186 min. The morphological, crystal structural, chemical structural and thermal features of the prepared cellulose nanocrystals were analyzed by scanning electron microscopy, transmission electron microscopy, X-ray diffraction (XRD), Fourier transfer infrared (FTIR) and thermogravimetric analysis. The results showed that the cellulose nanocrystals formed an interconnected network structure and CNC was rod-like with the length of 100–200 nm and the width of 10–20 nm. XRD result revealed that, compared with cellulose pulp, the crystallinity index of CNC increased from 69.5 to 79.4 %, while the cellulose I crystal structure remained. FTIR analysis demonstrated that CNC had the similar chemical structures to that of cellulose pulp, which indicated that the chemical structures of CNC remained unchanged in the presence of FeCl₃-catalyzed hydrolysis process and ultrasonication treatment. Thermogravimetric analysis revealed that the resulting CNC exhibited relatively high thermal stability. The research shows that ultrasonication-assisted FeCl₃-catalyzed hydrolysis could be a highly efficient method for preparing CNC.     

Effects of hydrolysis conditions on the morphology,crystallinity, and thermal stability of cellulose nanocrystals extracted from kenaf bast fibers

Cellulose nanocrystals (CNC) were first isolated from kenaf bast fibers and then characterized. The raw fibers were subjected to alkali treatment and bleaching treatment and subsequent hydrolysis with sulfuric acid. The influence of the reaction time on the morphology, crystallinity, and thermal stability of CNC was investigated. Fourier transform infrared spectroscopy showed that lignin and hemicellulose were almost entirely removed during the alkali and bleaching treatments. The morphology and dimensions of the fibers and acid-released CNC were characterized by field emission scanning electron microscopy and transmission electron microscopy. X-Ray diffraction analysis revealed that the crystallinity first increases upon hydrolysis and then decreases after long durations of hydrolysis. The optimal extraction time was found to be around 40 min during hydrolysis at 45 °C with 65% sulfuric acid. The thermal stability was found to decrease as the hydrolysis time increased. The electrophoretic mobility of the CNC suspensions was measured using the zeta potential, and it ranged from −8.7 to −95.3 mV.     

Optimization of the process of chemical hydrolysis of cellulose to glucose

We studied the acid hydrolysis of cellulose in an aqueous medium with the aim of maximizing glucose yield and minimizing the formation of by-products. The influence of reaction parameters such as temperature, acid concentration, acid strength and type of cellulose precursor on glucose yield was investigated. We observed that moderate reaction temperature and low acid concentration resulted in the highest glucose yield with little formation of levulinic acid. Strong acid (pKa < 0) is required to achieve high glucose yield. The crystallite size of the cellulose also affects its reactivity; cellulose with higher crystallite size is more resistant to hydrolysis catalyzed by acid. The highest selectivity for glucose over levulinic acid was recorded at a reaction temperature of 413 K and a sulfuric acid concentration in the range of 0.2–0.5 mol/L. Under these reaction conditions, no levulinic acid was detected, but the glucose yield reached 20 % in only 2 h.     

Green synthesis of hydrotalcite from untreated magnesium oxide and aluminum hydroxide

The influence of reaction temperature and time on the hydrothermal dissolution-precipitation synthesis of hydrotalcite was investigated. Untreated MgO, Al(OH)₃ and NaHCO₃ were used. An industrially beneficial, economically favourable, environmentally friendly, zero effluent synthesis procedure was devised based on green chemistry principles, in which the salt-rich effluent typically produced was eliminated by regenerating the sodium bicarbonate in a full recycle process. It was found that the formation of hydromagnesite dominates at low temperatures independent of reaction time. With an increase in reaction time and temperature, hydromagnesite decomposes to form magnesite. At low temperatures, the formation of hydrotalcite is limited by the solubility of the Al(OH)₃. To achieve a hydrotalcite yield of 96%, a reaction temperature of 160°C for 5?h is required. A yield higher than 99% was achieved at 180°C and 5?h reaction time, producing an layered double hydroxide with high crystallinity and homogeneity.     

Fast preparation of nanocrystalline cellulose by microwave-assisted hydrolysis

In this work we report on the procedure for fast and controlled preparation of nanocrystalline cellulose (NCC) from commercially available microcrystalline cellulose using microwave-assisted hydrolysis. By varying the sulfuric acid concentration and hydrolysis temperature, an average hydrodynamic diameter of NCC between 126 and 1,310 nm with corresponding yields between 16 and 82 %, respectively, was obtained in a very short reaction time of 10 min. An additional advantage of the described procedure is its high reproducibility and ability to fine-tune the average NCC particle size by adjusting the reaction conditions, i.e., the sulfuric acid concentration and/or reaction temperature.     

Preparation and characterization of nanocrystalline cellulose via low-intensity ultrasonic-assisted sulfuric acid hydrolysis

Nanocrystalline cellulose (NCC) was extracted from microcrystalline cellulose via low-intensity ultrasonic-assisted sulfuric acid hydrolysis process. NCC samples were characterized by scanning electron microscopy (SEM), transmission electron microscopy (TEM), particle size distribution (PSD) analysis, Fourier-transformed infrared spectra (FT-IR), X-ray diffraction (XRD), thermogravimetric analysis (TGA) and rheological measurement. It was found that NCC yield reached 40.4 % under the optimum process of low-intensity ultrasonic-assisted sulfuric acid hydrolysis, while it was only 33.0 % in the absence of ultrasonic treatment. Furthermore, the results showed that the two NCC samples obtained from ultrasonic-assisted hydrolysis and conventional hydrolysis were very similar in morphology, both exhibiting rod-like structures with widths and lengths of 10–20 and 50–150 nm, respectively. XRD result revealed that the NCC sample from ultrasonic-assisted hydrolysis contained a small amount of cellulose II and possessed a Segal Crystallinity Index of 90.38 % and a crystallite size of 58.99 Å, higher than those of the NCC sample from conventional hydrolysis. Moreover, PSD analysis demonstrated that the former exhibited a smaller value in average particle size than the latter. In addition, rheological measurements showed that the NCC suspensions from the ultrasonic-assisted process exhibited a lower viscosity over the range of shear rate from 0.1 to 100 s^?1 in comparison with that prepared in the absence of ultrasonic treatment.     

Effect of alkaline ultrasonic pretreatment on crystalline morphology and enzymatic hydrolysis of cellulose

In this study, ultrasound-assisted alkaline pretreatment is developed to evaluate the morphological and structural changes that occur during pretreatment of cellulose, and its effect on glucose production via enzymatic hydrolysis. The pretreated samples were characterized using scanning electron microscopy, infrared spectroscopy, and X-ray diffraction to understand the change in surface morphology, crystallinity and the fraction of cellulose Iβ and cellulose II. The combined pretreatment led to a great disruption of cellulose particles along with the formation of large pores and partial fibrillation. The effects of ultrasound irradiation time (2, 4 h), NaOH concentration (1–10 wt%), initial particle size (20–180 μm) and initial degree of polymerization (DP) of cellulose on structural changes and glucose yields were evaluated. The alkaline ultrasonic pretreatment resulted in a significant decrease in particle size of cellulose, besides significantly reducing the treatment time and NaOH concentration required to achieve a low crystallinity of cellulose. More than 2.5 times improvement in glucose yield was observed with 10 wt% NaOH and 4 h of sonication, compared to untreated samples. The glucose yields increased with increase in initial particle size of cellulose, while DP had no effect on glucose yields. The glucose yields exhibited an increasing tendency with increase in cellulose II fraction as a result of combined pretreatment.     

Fabrication and characterization of dodecylamine derived monodispersed mesoporous bioactive glass sub-micron spheres

This paper reports a facile method for fabricating monodispersed mesoporous bioactive glass sub-micron spheres (MBGS) using dodecylamine (DDA) as a catalyst and template agent in sol–gel process. The effects of synthesis conditions including the amount of DDA, temperature of hydrolysis and the volume ratio of alcohol to water (AW ratio) on the resulting particle size, morphology, monodispersity and pore size distribution of MBGS are investigated and discussed. The results indicate that the particle size, morphology, monodispersity and pore size distribution of MBGS depend on the amount of DDA, the temperature of hydrolysis and the AW ratio. Meanwhile, using DDA as the structure directing agent and hydrolysis catalyst under optimal synthesis conditions (e.g. 4 g DDA, hydrolysis temperature at 40 °C and AW ratio at 4) is in favor of obtaining MBGS with mesoporous surface structure, large specific surface area (362.073 m² g^?1), relatively homogeneous particle size (~560 nm) as well as good apatite-forming activity. The unique structure and properties may turn MBGS into a good candidate as a drug delivery carrier or an injectable biomaterial for bone tissue regeneration.     

Enhancement of enzymatic hydrolysis of corncob by microwave-assisted alkali pretreatment and its effect in morphology

Bioethanol produced from a conventional fermentation process using Saccharomyces cerevisiae utilizing pretreated and hydrolyzed corncob as a substrate was studied. It was found that the morphology of corncob was significantly changed after microwave-assisted alkali pretreatment was applied. An increase in the crystallinity index and surface area of the pretreated corncob was also observed. The highest total sugar concentration of 683.97 mg/g of pretreated corncob, or 45.60 g L^?1, was obtained from the optimum pretreatment conditions of 2 % NaOH at 100 °C for 30 min in a microwave oven. Microwave-assisted alkali pretreatment was an efficient way to improve the enzymatic hydrolysis accessibility of corncob in a shorter amount of time and at a lower temperature, compared to other methods.     

Kinetic study of oxalic acid pretreatment of moso bamboo for textile fiber

In this study, samples of moso bamboo were hydrolyzed for textile fiber with oxalic acid under various process conditions. Saeman hydrolysis models were applied to predict the percentage of xylan remained in the substrate after pretreatment and the net xylose yield in the liquid stream. Kinetic constants for Saeman hydrolysis models were analyzed by an Arrhenius-type expansion which include activation energy and catalyst concentration factors. The result showed that the degradation activation energies of xylan and xylose were 97.27 and 136.38 kJ/mol, respectively. Then the kinetic of mathematical models were obtained. Furthermore, the reaction parameters of oxalic acid concentration (1–4 % w/w), reaction temperature (150–180 °C), and reaction time (5–60 min) were handled as a single parameter, combined severity, which ranged in the present study from 0.86 to 1.62. Using combined severity parameters, an optimal condition was achieved which was as the followings: oxalic acid 2.0 % w/w, 170 °C, and 20 min. Under these conditions, 2.3 g glucose/L and 13.65 g xylose/L were produced in the hydrolysate fraction, 54.1 % glucan and 10.8 % xylan were produced in the residue fraction.     

A study of the mechanical, thermal and morphological properties of microcrystalline cellulose particles prepared from cotton slivers using different acid concentrations

Microcrystalline cellulose (MCC) particles are mostly prepared by acid hydrolysis of various agro sources. Acid hydrolysis is usually carried out with high concentration (64 wt%) of sulfuric acid. Here, an attempt has been made to optimize lower acid concentrations which can effectively produce MCC particles. In this work, different concentrations of sulfuric acid (20, 30, 35, 40, 47 and 64 wt%) have been used to prepare MCC particles, which have been characterized by XRD, particle size analysis, scanning electron microscopy, transmission electron microscopy, nanoindentation and thermogravimetric analysis. MCC prepared with 35 and 47% sulfuric acid (MCC 35 and MCC 47) had finest particle size and fibrils were produced in the range of 15–25 nm. MCC 20 showed wide particle size distribution, indicating low breakdown of the cellulose chains. The energy absorption behavior and mechanical properties of the MCC pellets were determined by nanoindentation test for the first time. MCC 35 pellets exhibited lowest modulus and hardness.     

Effect of transient variation of temperature on acid hydrolysis of aspen hemicellulose

Thermal diffusivities of Aspen wood were experimentally determined and subsequently incorporated into a theoretical model to establish the effect of transient temperature variation within a solid substrate during acid catalyzed hydrolysis of hemicellulose. The simulation results were analyzed to evaluate the impact of particle size on hemicellulose hydrolysis. Total xylose yield was found to decrease for increasing chip size and this effect was intensified by increasing reaction temperature. Quantitative criteria were established for assessment of transient temperature effect on xylose yield and reaction time at various reaction conditions.     

Thermal and mechanical analysis of injection moulded poly(lactic acid) filled with poly(ethylene glycol) and talc

In our research, the effect of talc particle size was analysed on the thermal and mechanical properties of renewable resource-based, biodegradable polymer poly(lactic acid) (PLA). Various talc particles with an average particle size of 24, 1.9, and 0.7 μm were blend mixed with PLA in 10 and 20 mass% containing no or an additional 10 mass% of poly(ethylene glycol) (PEG) to increase molecular chain mobility. It was demonstrated that with decreasing talc particle size, its nucleation ability increased as well as all of the investigated mechanical properties of the compounds, however, in case of compounds containing PEG, this tendency was the opposite according to Charpy impact strength results. The talc with the best nucleating ability was selected and a full factorial design of experiment was made to optimise the talc and PEG content and to investigate their cross-effect in the 1-3-5-10-15 mass% additive content range. Finally, the effect of mould temperature and cooling time was analysed on the crystallinity and heat deflection temperature of the final injection-moulded parts.     

Effect of temperature on high pressure cellulose compression

The effect of temperature during cellulose compression has been studied using mechanical testing, particle size analysis, density and pressure–volume–temperature (PVT) measurements, crystallinity index, scanning electron microscope photographs and water sorption isotherms. Commercial cellulose powder samples with different crystallinity levels were compacted at high pressure (177 MPa) for 10 min at two different temperatures: 25 and 160 °C. Three point bending test results for compressed samples are discussed. When pressure was applied directly to powders at room temperature, the cellulose sample with the highest level of crystallinity showed an increase in its crystallinity index of about 5 %, while this was about 22 % for the sample with the lowest level. These increases were even higher at 160 °C attaining 8 and 33 % respectively. Using density measurements, a densification phase related to this crystallinization was observed, and the PVT diagrams from different cellulose samples showed that this was associated with high temperatures. Water sorption isotherms were made on cellulose samples before and after compression. They showed a diminution of cellulose sorption capacity after compression at 160 °C, revealing the effect of temperature on high-pressure cellulose compression, reducing specific surface area. Events of this nature suggest a sintering mechanism, when temperature is associated with high pressure during cellulose compression.     

Ball Milling Pretreatment of Oil Palm Biomass for Enhancing Enzymatic Hydrolysis

Oil palm biomass, namely empty fruit bunch and frond fiber, were pretreated using a planetary ball mill. Particle sizes and crystallinity index values of the oil palm biomass were significantly reduced with extended ball mill processing time. The treatment efficiency was evaluated by the generation of glucose, xylose, and total sugar conversion yields from the pretreatment process compared to the amount of sugars from raw materials. Glucose and xylose contents were determined using high-performance liquid chromatography. An increasing trend in glucose and xylose yield as well as total sugar conversion yield was observed with decreasing particle size and crystallinity index. Oil palm frond fiber exhibited the best material yields using ball milling pretreatment with generated glucose, xylose, and total sugar conversion yields of 87.0, 81.6, and 85.4 %, respectively. In contrast, oil palm empty fruit bunch afforded glucose and xylose of 70.0 and 82.3 %, respectively. The results obtained in this study showed that ball mill-treated oil palm biomass is a suitable pretreatment method for high conversion of glucose and xylose.     

Effect of Physicochemical Characteristics of Cellulosic Substrates on Enzymatic Hydrolysis by Means of a Multi-Stage Process for Cellobiose Production

The effect of two types of cellulose, microcrystalline cellulose and paper pulp, on enzymatic hydrolysis for cellobiose production was investigated. The particle size, the relative crystallinity index and the water retention value were determined for both celluloses. A previously studied multistage hydrolysis process that proved to enhance the cellobiose production was studied with both types of celluloses. The cellobiose yield exhibited a significant improvement (120% for the microcrystalline cellulose and 75% for the paper pulp) with the multistage hydrolysis process compared to continuous hydrolysis. The conversion of cellulose to cellobiose was greater for the microcrystalline cellulose than for the paper pulp. Even with high crystallinity, microcrystalline cellulose achieved the highest cellobiose yield probably due to its highest specific surface area accessible to enzymes and quantity of adsorbed protein.     

Production of Xylose from Meranti Wood Sawdust by Dilute Acid Hydrolysis

Xylitol production by bioconversion of xylose can be economically interesting if the raw material can be recovered from a cheap lignocellulosic biomass (LCB). Meranti wood sawdust (MWS) is a renewable and low-cost LCB that can be used as a promising and economic source of xylose, a starting raw material for the manufacture of several specialty chemicals, especially xylitol. This study aimed to optimize the hydrolysis process of MWS and to determine the influence of temperature, H₂SO₄ concentration, and residence time on xylose release and on by-product formation (glucose, arabinose, acetic acid, furfural, hydroxymethylfurfural (HMF), and lignin degradation products (LDPs)). Batch hydrolysis was conducted under various operating conditions, and response surface methodology was adopted to achieve the highest xylose yield. Xylose production was highly affected by temperature, acid concentration, and residence time. The optimum temperature, acid concentration, and time were determined to be 124 °C, 3.26 %, and 80 min, respectively. Under these optimum conditions, xylose yield and selectivity were attained at 90.6 % and 4.05 g/g, respectively.