Influence of high loading of cellulose nanocrystals in polyacrylonitrile composite films

Polyacrylonitrile-co-methacrylic acid (PAN-co-MAA) and cellulose nanocrystal (CNC) composite films were produced with up to 40 wt% CNC loading through the solution casting method. The rheological properties of the solution/suspensions and the structural, optical, thermal, and mechanical properties of the resulting films were investigated. The viscosity of the composite suspensions increased with higher CNC loadings and with longer aging times. PAN-co-MAA/CNC films maintained a similar level of optical transparency even with up to 40 wt% CNC loading. The glass transition temperature (Tg) increased from 92 to 118 °C, and the composites had higher thermal stability below 350 °C compared to both neat PAN-co-MAA and neat CNC. The mechanical properties also increased with higher CNC loadings, elastic modulus increased from 2.2 to 3.7 GPa, tensile strength increased from 75 to 132 MPa, and the storage modulus increased from 3.9 to 10.5 GPa. Using the Kelly and Tyson model the interfacial shear strength between the PAN-co-MAA and CNC was calculated to be 27 MPa.     

Poly(N-vinylcaprolactam) nanocomposites containing nanocrystalline cellulose: a green approach to thermoresponsive hydrogels

In this work, we report on the synthesis and characterization of thermoresponsive poly(N-vinylcaprolactam), PNVCL, nanocomposite hydrogels containing nanocrystalline cellulose (CNC) by the use of frontal polymerization technique, which is a convenient, easy and low energy-consuming method of macromolecular synthesis. CNC was obtained by acid hydrolysis of commercial microcrystalline cellulose and dispersed in dimethylsulfoxide. The dispersion was characterized by TEM analysis and mixed with suitable amounts of N-vinylcaprolactam for the synthesis of PNVCL nanocomposite hydrogels having a CNC concentration ranging between 0.20 and 2.0 wt%. The nanocomposite hydrogels were analyzed by SEM and their swelling and rheological features were investigated. It was found that CNC decreases the swelling ratio even at small concentration. The rheological properties of the hydrogels indicated that CNC strongly influenced the viscoelastic modulus, even at concentrations as low as 0.1 wt%: both G′ and G″, and the viscosity increase with CNC content, indicating that the nanocellulose has a great potential to reinforce PNVCL polymer hydrogels.     

Effects of poly(ethylene glycol) on the morphology and properties of biocomposites based on polylactide and cellulose nanofibers

Polylactide (PLA)/cellulose nanofiber (CNF) biocomposites were prepared via solution casting and direct melt mixing. To improve the compatibility, a masterbatch of CNFs and poly(ethylene glycol) (PEG) (1:2) was also prepared. The effects of PEG on the morphology and properties of the biocomposites were investigated. The dispersion/distribution of nanofibers in PLA was improved when the masterbatch was used and the composites were prepared in solution. Substantial effects on the rheological properties of solution-prepared PLA/CNF/PEG composites were observed compared to composites containing no PEG, whereas for melt-prepared composites no significant changes were detected. Increased crystalline content and crystallization temperature were observed for the composites prepared via the masterbatch and solvent casting. The storage modulus of PLA was increased by 42 and 553% at 25 and at 80 °C, respectively, for the solution-based PEG-compatibilized composite containing 2 wt% nanofibers. Also, a better light transmittance was measured for the PLA/CNF/PEG composites prepared in solution.     

New insights into the material chemistry of polycaprolactone-grafted cellulose nanofibrils/polyurethane nanocomposites

Polycaprolactone (PCL) was grafted to TEMPO-oxidized nanocellulose (TONCs) through a classical ring-opening polymerization reaction mediated by the surface TONC hydroxyl and carboxyl groups. The PCL increased the thermal stability and hydrophobicity without compromising the crystallinity. When TONCs and PCL-grafted TONCs (PTONC) were compared with respect to their perfusion within a segmented polyurethane matrix (CLPU), PTONC dispersed far better as evidenced by increased storage modulus and Young’s modulus. The mechanical strength of the PTONC nanocomposites was nearly that of unmodified TONCs while at a low content (<3 wt%). Furthermore, PTONC in CLPU promoted micro-phase separation of the matrix leading to a smaller decrease in loss factor and elongation at break for the nanocomposites, highly superior to unmodified TONCs. Thus, PTONC as a reinforcement agent enhanced the mechanical properties and ductility of CLPU.     

Rheological behavior of highly loaded cellulose nanocrystal/poly(vinyl alcohol) composite suspensions

Recent emphasis on the pilot scale production of cellulosic nanomaterials has increased interest in the effective use of these materials as reinforcements for polymer composites. An important, enabling step to realizing the potential of cellulosic nanomaterials in their applications is the materials processing of CNC/polymer composites through multiple routes, i.e. melt, solution, and aqueous processing methods. Therefore, the objective of this research is to characterize the viscoelastic behavior of aqueous nanocomposite suspensions containing cellulose nanocrystals (CNCs) and a water-soluble polymer, poly(vinyl alcohol) (PVA). Specifically, small amplitude oscillatory shear measurements were performed on neat PVA solutions and CNC-loaded PVA suspensions. The experimental results indicated that the methods used in this study were able to produce high-quality nanocomposite suspensions at high CNC loadings, up to 67 wt% with respect to PVA. Additionally, the structure achieved in the nanocomposite suspensions was understood through component attributes and interactions. At CNC loadings near and less than the percolation threshold, a polymer mediated CNC network was present. At loadings well above the percolation threshold, a CNC network was present, indicated by limited molecular weight dependence of the storage modulus. Overall, these results provide increased fundamental understanding of CNC/PVA suspensions that can be leveraged to develop advanced aqueous processing methods for these materials.     

Cellulose and chitin nanomaterials for capturing silver ions (Ag+) from water via surface adsorption

The study explores the potential of cellulose nanocrystals (CNC), cellulose nanofibers (CNF) and chitin nanocrystals (ChNC) isolated from bioresidues to remove silver ions from contaminated water. Zeta sizer studies showed negatively charged surfaces for CNC and CNF isolated from cellulose sludge in the acidic and alkaline pHs, whereas ChNC isolated from crab shell residue showed either positive or negative charges depending on pH conditions. Model water containing silver ions showed a decrease in Ag⁺ ion concentration (measured by inductively coupled plasma-optical emission spectrometer; inductively coupled plasma mass spectrometry), after treatment with CNC, CNF and ChNC suspensions. The highest Ag⁺ ion removal was measured near neutral pH for CNC, being 34.4 mg/g, corresponding to 64 % removal. ChNC showed 37 % and CNF showed 27 % removal of silver ions. The WDX (wavelength dispersive X-ray analysis) and XPS (X-ray photoelectron spectroscopy) analysis confirmed the presence of silver ions on the surface of the nanocellulose and nanochitin after adsorption. Surface adsorption on the nanoparticles via electrostatic interactions is considered to be the prominent mechanism of heavy metal ion capture from aqueous medium, with CNC with negative surface charge and negatively charged functional groups being most favourable for the adsorption of positively charged Ag⁺ ions compared to other native bionanomaterials.     

Nanocellulose properties and applications in colloids and interfaces

In this review we introduce recent advances in the development of cellulose nanomaterials and the construction of high order structures by applying some principles of colloid and interface science. These efforts take advantage of natural assemblies in the form of fibers that nature constructs by a biogenetic bottom-up process that results in hierarchical systems encompassing a wide range of characteristic sizes. Following the reverse process, a top-down deconstruction, cellulose materials can be cleaved from fiber cell walls. The resulting nanocelluloses, mainly cellulose nanofibrils (CNF) and cellulose nanocrystals (CNC, i.e., defect-free, rod-like crystalline residues after acid hydrolysis of fibers), have been the subject of recent interest. This originates from the appealing intrinsic properties of nanocelluloses: nanoscale dimensions, high surface area, morphology, low density, chirality and thermo-mechanical performance. Directing their assembly into multiphase structures is a quest that can yield useful outcomes in many revolutionary applications. As such, we discuss the use of non-specific forces to create thin films of nanocellulose at the air–solid interface for applications in nano-coatings, sensors, etc. Assemblies at the liquid–liquid and air–liquid interfaces will be highlighted as means to produce Pickering emulsions, foams and aerogels. Finally, the prospects of a wide range of hybrid materials and other systems that can be manufactured via self and directed assembly will be introduced in light of the unique properties of nanocelluloses.     

Shear rheology of micro-fibrillar cellulose aqueous suspensions

Micro-fibrillar cellulose aqueous suspensions with different fiber lengths were prepared by mechanical refining of softwood pulp fiber suspensions at different specific refining energies. Effects of refining energy level, micro-fiber concentration and temperature on the rheological properties of these aqueous suspensions were studied. These microfibers form a three-dimensional network, which displays typical shear-thinning behavior with little thixotropic tendency, at concentrations as low as 0.5 wt%. A viscoelastic analysis showed that these micro-fibrillar cellulose suspensions at different concentrations (from 0.5 to 2 wt%) exhibit a viscoelastic gel-like behavior [G′ > G″ over an extended range of frequencies (ω) and a weak dependency of G′ on ω] at 25 °C. The storage modulus, G′, at 1 rad/s increased strongly upon increasing concentration from 0.5 to 2 wt% following a power law with an exponent of 3.2. However, increasing the temperature decreases the storage modulus, G′, due to weakening or disruption of intermolecular interactions at elevated temperatures. The viscoelastic behavior changes to liquid-like, with G″ > G′ at the investigated frequency range, for the suspensions at 85 °C.     

Rheological,morphological and mechanical properties of flax fiber polypropylene composites: influence of compatibilizers

In this work, the rheological, mechanical and morphological properties of flax fiber polypropylene composites were investigated. The effect of incorporating a polypropylene grafted acrylic acid or a polypropylene grafted maleic anhydride on these properties has been studied as well. According to scanning electron microscopic observations and tensile tests, the addition of a compatibilizer improved the interfacial adhesion between the flax fibers and the polymer matrix. The tensile modulus of composite containing 30 wt% flax fibers was improved by 200 % and the tensile strength improved by 60 % in comparison with the neat PP. Plasticizing effect of the compatibilizers as a result of their lower melt flow index was also shown to decrease the rheological properties of the composites, even though the effect was not pronounced on the mechanical properties.     

Comparison of polyethylene glycol adsorption to nanocellulose versus fumed silica in water

The recent intensification of industrially produced cellulose nanocrystals (CNCs) and cellulose nanofibrils has positioned nanocelluloses as promising materials for many water-based products and applications. However, for nanocelluloses to move beyond solely an academic interest, a thorough understanding of their interaction with water-soluble polymers is needed. In this work, we address a conflicting trend in literature that suggests polyethylene glycol (PEG) adsorbs to CNC surfaces by comparing the adsorption behaviour of PEG with CNCs versus fumed silica. While PEG is known to have strong hydrogen bonding tendencies and holds water tightly, it is sometimes (we believe erroneously) presumed that PEG binds to cellulose through hydrogen bonding in aqueous media. To test this assumption, the adsorption of PEG to CNCs and fumed silica (both in the form of particle films and in aqueous dispersions) was examined using quartz crystal microbalance with dissipation, isothermal titration calorimetry, rheology and dynamic light scattering. For all PEG molecular weights (300–10,000 g/mol) and concentrations (100–10,000 ppm) tested, strong rapid adsorption was found with fumed silica, whereas no adsorption to CNCs was observed. We conclude that unlike silanols, the hydroxyl groups on the surface of CNCs do not readily hydrogen bond with the ether oxygen in the PEG backbone. As such, this work along with previous papermaking literature supports the opinion that PEG does not adsorb to cellulose surfaces.     

Effect of xylan in hardwood pulp on the reaction rate of TEMPO-mediated oxidation and the rheology of the final nanofibrillated cellulose gel

alkali-washed nanofibrillated cellulose (NFC) samples, obtained from hardwood kraft pulp, with different amounts of retained xylan were prepared to study the influence of xylan on the water-retention properties of NFC suspensions. In this study, NFC was produced using an oxoammonium-catalyzed oxidation reaction that converts the cellulosic substrate to a more highly oxidized material via the action of the nitroxide radical species 2,2,6,6-tetramethylpiperidine-1-oxyl. Reduction of the xylan content in NFC was achieved by cold alkali extraction of kraft pulp. The pulps were then oxidized to a set charge under constant chemical conditions, and the reaction time was determined. The xylan content of the feed pulp was found to have a large negative influence on the oxidation rate of the pulp, as the oxidation time shortened when xylan was removed, from 220 min (for 25.2 % xylan content) to 28 min (for 7.3 % xylan content). Following fibrillation by homogenization, the swelling of the NFC was determined by a two-point solute exclusion method. The distribution of hemicellulose over the fibril surface was observed by atomic force microscopy. Xylan was found to be distributed unevenly over the surface, and its presence increased the water immobilized within flocs of NFC, i.e., so-called network swelling. The swelling of the NFC had a large impact on its rheology and dewatering. Comparison of the morphological and swelling properties of the suspensions with their rheological and dynamic dewatering behavior showed that reducing the xylan content in NFC results in a weaker gel structure of the nanocellulose suspension. The results indicate that most of the water is held by the swollen structure by means of xylan particles trapped within the hemicellulose layer covering the fibril surface. Samples with high xylan content had high shear modulus and viscosity and were difficult to dewater.     

The role of MFC/NFC swelling in the rheological behavior and dewatering of high consistency furnishes

The influence of swelling on the rheological and dewatering properties of high consistency nanocellulose based furnishes is considered. Different consistencies of suspensions (1–4 %) and furnishes (5–15 %) were prepared made of two distinctly different grades of nanocellulose containing, micro fibrillated (MFC) and nanofibrillated (NFC) cellulose, and systematic comparison between the rheological and dewatering parameters was conducted. The characterization of the rheological and dewatering properties was performed with a stress controlled rheometer combined with an immobilization cell in parallel plate geometry, as well as with an independent gravimetric dewatering device. The surface charge of nanofibrillated cellulose was found to influence the rheological and dewatering properties of the evaluated suspensions and furnishes due to its impact on swelling and effectively bound water. Due to the complex behavior of the novel materials, the immobilization times were difficult to determine from the changes in the damping factor, as often used for coating colors. Instead, we propose a modified method for determination of immobilization times based on a rheological analysis adopting the rate of change in viscoelastic loss factor over time, d(tan δ = G′′/G′)/dt, describing the critical point(s) in the ratio of the viscous to elastic stress response moduli. With this approach we show that it is possible to characterize immobilization of these materials incorporating the concept of the combined physical interactions of the components and the non-removable bound water, without requiring a direct measure of the nanocellulose surface swelling. Based on the results, we hypothesize that fibrillar swelling impacts the dewatering of MFC and NFC suspensions, and furnishes containing them, by an interfiber pore connectivity blocking/sealing mechanism, which effectively defines the immobilization of the material matrix at the end point of free water extraction caused by the physical blocking imposed by the remaining bound water.     

Nanocellulose–surfactant interactions

Biomass-derived nanomaterials, such as cellulose nanocrystals and nanofibrils, are attractive building blocks for the formulation of foams, emulsions, suspensions and multiphase systems. Depending on their surface chemistry, aspect ratio and crystallinity, nanocelluloses can control the rheology and stability of dispersions; they can also confer robust mechanical properties to composites. Synthetic modification of fibrillar cellulose is an option to achieve chemical compatibility in related systems, in the formation of composites, etc. However, this can also limit the environmental benefits gained from the use of the cellulosic component. Thus, an attractive mean to compatibilize and to further expand the applications of nanocelluloses is through the use of surfactants. The chemical toolbox of surfactants developed over the last 60 years allows for a large versatility while their environmental impact can also be minimized. Furthermore, relatively small amounts of surfactants are sufficient to significantly impact the interfacial forces, which has implications in material development, from the colloidal scale to the macro-scale. In this review we attempt to cover the literature pertaining to the combined uses of surfactants and nanocelluloses. We summarize reports on the incorporation with nanocellulose of nonionic, anionic, amphoteric and cationic surfactants. With the ever-expanding interest in the use of renewable materials in a vast range of applications, we hope to provide insights into the application of surfactants as a tool to tailor the compatibility and the surface chemistry of nanocelluloses.     

Preparation and property assessment of neat lignocellulose nanofibrils (LCNF) and their composite films

Lignocellulose nanofibrils (LCNF) were produced from thermo-mechanical pulp (TMP) using a micro-grinder and were characterized with respect to fiber diameter and thermal stability. The initial water content in the TMP affected the defibrillation process and longer grinding time was necessary for the air-dried TMP, resulting in LCNF with higher fibril diameter. As compared to the reference cellulose nanofibrils (CNF) produced through a refining process, LCNF was less thermally stable and started to degrade at a temperature that was 30 °C lower than that of CNF. LCNF obtained from the never-dried TMP was combined with various additives (10 wt%) to produce composite films. The neat LCNF and composite films did not reach the mechanical properties of the neat CNF film that was evaluated as reference. However, the addition of poly(vinyl alcohol) (PVA) at 10 wt% on a dry basis did cause a 46 and 25% increase in tensile strength and elastic modulus, respectively. Other additives including cellulose nanocrystals, bentonite and CNF were also found to increase to some extent the Young’s modulus and ductility of the LCNF composite films whereas the addition of talc did not improve the film performance. Water absorption of neat LCNF films was lower than the reference CNF and was negatively affected by the addition of PVA.     

Water redispersible cellulose nanofibrils adsorbed with carboxymethyl cellulose

Cellulose nanofibrils (CNFs) are difficult to redisperse in water after they have been completely dried due to the irreversible agglomeration of cellulose during drying. Here, we have developed a simple process to prepare water-redispersible dried CNFs by the adsorption of small amounts of carboxymethyl cellulose (CMC) and oven drying. The adsorption of CMC onto CNFs in water suspensions at 22 and 121 °C was studied, and the adsorbed amount of CMC was measured via conductimetric titration. The water-redispersibility of dried CNFs adsorbed with different amounts of CMC was characterized by sedimentation test. Above a critical threshold of CMC adsorption, i.e. 2.3 wt%, the oven dried CNF–CMC sample was fully redispersible in water. The morphology, rheological, and mechanical properties of water-redispersed CNF–CMC samples were investigated by field emission scanning electron microscopy, viscosity measurement, and tensile test, respectively. The water-redispersed CNFs preserved the original properties of never dried CNFs. This new method will facilitate the production, transportation and storage, and large-scale industrial applications of CNFs.     

Physicomechanical properties of nanocomposites based on cellulose nanofibre and natural rubber latex

Cellulose nanofibres (CNF) with diameter 10–60 nm were isolated from raw banana fibres by steam explosion process. These CNF were used as reinforcing elements in natural rubber (NR) latex along with cross linking agents to prepare nanocomposite films. The effect of CNF loading on the mechanical and dynamic mechanical (DMA) properties of NR/CNF nanocomposite was studied. The morphological, crystallographic and spectroscopic changes were also analyzed. Significant improvement of Young’s modulus and tensile strength was observed as a result of addition of CNF to the rubber matrix especially at higher CNF loading. DMA showed a change in the storage modulus of the rubber matrix upon addition of CNF which proves the reinforcing effect of CNF in the NR latex. A mechanism is suggested for the introduction of the Zn–cellulose complex and its three dimensional network as a result of the reaction between the cellulose and the Zinc metal which is originated during the composite formation.     

Ionic strength effects on the microstructure and shear rheology of cellulose nanocrystal suspensions

The effect of ionic strength on the rheology and microstructure of Cellulose nanocrystals (CNC) aqueous suspensions are studied over a broad range of CNC (3–15 wt%) and NaCl concentrations (0–15 mM), using polarized optical microscopy combined with rheometry. The CNC suspensions are isotropic at low concentration and form chiral nematic liquid crystalline structure above a first critical concentration and gel above a second critical one. It has been shown that for isotropic CNC suspensions, increasing the ionic strength of the system up to 5 mM NaCl concentration weakens the electro-viscous effects and thus reduces the viscosity of these suspensions. For biphasic samples, which contain chiral nematic liquid crystal domains, increasing the ionic strength up to 5 mM NaCl concentration decreases the size of the chiral nematic domains, and leads the viscosity of the samples at low shear rates to increase. On the other hand, at high shear rates, where all the ordered domains are broken, the viscosity decreases with NaCl addition. For gels, the addition of NaCl up to 5 mM weakens the gel structure and decreases the viscosity. Further addition of NaCl (10 and 15 mM NaCl concentrations) results in extensive aggregation and de-stabilizes the CNC suspensions.     

Cellulose nanofibril (CNF) reinforced starch insulating foams

In this study, biodegradable foams were produced using cellulose nanofibrils (CNFs) and starch (S). The availability of high volumes of CNFs at lower costs is rapidly progressing with advances in pilot-scale and commercial facilities. The foams were produced using a freeze-drying process with CNF/S water suspensions ranging from 1 to 7.5 wt% solids content. Microscopic evaluation showed that the foams have a microcellular structure and that the foam walls are covered with CNF’s. The CNF’s had diameters ranging from 30 to 100 nm. Pore sizes within the foam walls ranged from 20 to 100 nm. The materials’ densities ranging from 0.012 to 0.082 g/cm³ with corresponding porosities between 93.46 and 99.10 %. Thermal conductivity ranged from 0.041 to 0.054 W/m-K. The mechanical performance of the foams produced from the starch control was extremely low and the material was very friable. The addition of CNF’s to starch was required to produce foams, which exhibited structural integrity. The mechanical properties of materials were positively correlated with solids content and CNF/S ratios. The mechanical and thermal properties for the foams produced in this study appear promising for applications such as insulation and packaging.     

Graft modification of crystalline nanocellulose by Cu(0)‐mediated SET living radical polymerization

Crystalline nanocellulose (CNC) was grafted with poly(methyl acrylate) (PMA) to yield modified CNC that is readily dispersed in a range of organic solvents [including tetrahydrofuran, chloroform, dimethylformamide, and dimethyl sulfoxide (DMSO)], in contrast to native CNC which is dispersible primarily in aqueous solutions. First, a CNC macroinitiator with high bromine initiator density was prepared through a 1,1′‐carbonyldiimidazole‐mediated esterification reaction in DMSO‐based dispersant. MA was then grafted from the CNC macroinitiator through SET living radical polymerization (LRP) at room temperature using Cu(0) (copper wire) as the catalyst. The LRP grafting proceeded rapidly, with ～30% monomer conversion achieved within 30 min, yielding approximately six times the mass of PMA with respect to CNC macroinitiator. © 2015 Wiley Periodicals, Inc. J. Polym. Sci., Part A: Polym. Chem. 2015 , 53, 2800–2808     

Extraction and characterization of cellulose nanocrystals from post-consumer wood fiberboard waste

This study investigates the potential of wood wastes, specifically post-consumer fiberboards, as a new source for cellulose nanocrystals (CNC). This underused resource has currently no commercially viable way to recycle it and so the volumes of fiberboard waste are growing rapidly. A sequential chemical fractionation was used to separate the three main constituents of wood, namely cellulose, hemicelluloses and lignin, and the non-wood components present in fiberboards, such as resins and finishes (e.g. varnishes, paints, plastics, laminates, etc.). Most of the non-cellulosic components and non-wood elements were removed by an alkali treatment followed by bleaching, resulting in a cellulosic fraction which is suitable for the further isolation of CNC by an acid hydrolysis step. The intermediate and final products were characterized by chemical composition, microscopic, spectroscopic and X-ray diffraction methods. The CNC obtained from wood waste are totally devoid of traces of contaminants and possess comparable characteristics and quality to those extracted from virgin wood fibers. The results indicate that fiberboard wastes can be used as promising alternative source for nanocelluloses production.