A Comparative Study of Modified and Unmodified High-Density Polyethylene/Borassus Fiber Composites

In this work, composite samples were prepared using Borassus fibers and a high-density polyethylene matrix. Alternatively, a chemically modified matrix (maleic anhydride grafted HDPE) was also used to improve fiber-matrix compatibility. The effect of fiber loading on the mechanical properties was investigated. Borassus fiber/modified HDPE composites exhibited improved mechanical performance as compared to pure HDPE composites. SEM studies on the fractured specimens of unmodified HDPE fiber composites reveal the poor fiber-matrix interaction, whereas the interaction is strong with enhanced mechanical properties for modified HDPE fiber composites. This is due to an improvement of the chemical bonding between the modified HDPE matrix and the Borassus fiber as also supported by Fourier transform infrared spectroscopy results. Thermal stability was also found to be enhanced slightly for modified HDPE composites.     

Characterization of the barrier properties of composites of HDPE and purified cellulose fibers

The present work presents and discusses the interrelation between composition, morphology, thermal history, mechanical and barrier properties to oxygen and limonene of composites of HDPE/MA-PE/cellulose fibers of significant interest in, among others, food packaging applications. From the overall results, it was observed that increasing the loading of purified alpha-cellulose fibers in the polyethylene matrix beyond 10 wt.% led to a decrease in the permeability coefficient of d-limonene, effect which was found to be primarily related to a decrease in the overall solubility of this strongly plasticizing aroma component. On the other hand, the oxygen permeability was found to decrease to a significant extend with increasing fiber content beyond 5 wt.%, but this effect was more strongly ascribed to a significant decrease in the diffusion coefficient. Therefore, the fibers are thought to generate a more tortuous path for the non-interacting gas molecules to travel across the composites thickness, even when tested at high relative humidity conditions. Optimum fiber loading levels in terms of overall property balance were found to be around 20 wt.%.     

A review on flammability of epoxy polymer,cellulosic and non‐cellulosic fiber reinforced epoxy composites

Natural fiber is well‐known reinforcement filler in polymer‐matrix composites. Composite components like organic polymers and natural fibers are natural fire conductors as the natural fiber consists of cellulose, hemicellulose, and lignin, and hence are as highly flammable as wood. Natural fiber reinforced composite materials are progressively being used in a variety of applications where their fire response is a hazardous consideration, for example, in the automotive (transportation) and building‐construction industries. As a result, an awareness of their performance or response during a fire and the use of conventional fire retardants are of great importance, as they are subject to thermal decomposition when exposed to intensive high heat or fire sources. In this review paper, fire flammability is the main concern for cellulosic and non‐cellulosic fiber‐reinforced polymer composites, especially epoxy composites. This paper reviews the literature on the recent developments in flammability studies concerning polymers, epoxy polymers, cellulosic‐fibers, and non‐cellulosic fiber‐reinforced epoxy bio‐composites. The prime objective of this review is to expand the reach of “fire retardants for polymer materials and composites” to the science community, including physicists, chemists, and engineers in order to broaden the range of their applications. Copyright © 2015 John Wiley & Sons, Ltd.     

Mechanical properties of rigid polyurethane composites reinforced with surface treated ultrahigh molecular weight polyethylene fibers

The mechanical properties of ultrahigh molecular weight polyethylene (UHMWPE) fibers reinforced rigid polyurethane (PU) composites were studied, and the effects of the fiber surface treatment and the mass fraction were discussed. Chromic acid was used to treat the UHMWPE fibers, and polyurethane composites were prepared with 0.1 to 0.6 wt% as‐received and treated UHMWPE fibers. Attenuated total reflection Fourier transform infrared demonstrated that oxygen‐containing functional groups were efficiently grafted to the fiber surface. The mechanical performance tests of the UHMWPE fibers/PU composites were conducted, and the results revealed that the treated UHMWPE fibers/PU composites had better tensile, compression, and bending properties than as‐received UHMWPE fibers/PU composites. Thermal gravimetric analyzer showed that the thermal stability of the treated fiber composites were improved. The interface bonding of PU composites were investigated by scanning electron microscopy and dynamic mechanical analysis, and the results indicated that the surface modification of UHMWPE fiber could improve the interaction between fiber and PU, which played a positive role in mechanical properties of composites.     

A novel adaptive neuro-fuzzy inference system model to predict the intrinsic mechanical properties of various cellulosic fibers for better green composites

In this work a novel adaptive neuro-fuzzy inference system model has been developed for the prediction of the intrinsic mechanical properties of various cellulosic natural fibers to enhance their selection for better green composite materials. The model combined modeling function of the fuzzy inference system with the learning capability of the artificial neural network. The developed model was built up based on experimental mechanical properties of various cellulosic fiber types commonly used for natural fiber reinforced composites, and the rules have been generated directly from the experimental data. The developed model was capable of predicting all of Young's modulus, ultimate tensile strength, and elongation at break properties from only two intrinsic properties of fibers namely; cellulose and moisture content. The adaptive neural fuzzy inference system (ANFIS) structure included five layers to realize the establishment and calculation of each model. The system architecture included the fuzzy input layer, product layer, normalized layer, de-fuzzy layer and total output layer. Results have been revealed that the model’s predictions were highly in agreement with other experimentally gained properties when compared with experimental results for verifying the approach. The accuracy of the developed model would enhance predicting other cellulosic fiber properties to develop better natural fiber composites in the near future.

     

Nanocellulose reinforced as green agent in polymer matrix composites applications

Owing to their abundance, high strength and stiffness, and low weight and biodegradability, nanocellulose (NC) is regarded as a promising candidate for the preparation of green composites. The high reinforcing effect assigned to the mechanical percolation phenomenon of NC is due to the stiff continuous networks of cellulosic nanoparticles linked via hydrogen bonding. Compared to nanocrystalline cellulose, NC fibers result in more significant improvement to the modulus, stiffness, and strength as aspect ratio NC fiber is higher compared to NC crystal. Indeed, in the case of biopolymer composites, the reinforcement effect of NC is attributed to the NC‐polymer interactions and the reinforcing effect occurring through effective stress transfer at the NC‐polymer interface. The NC‐reinforced composites tend to become more brittle as the concentration of the reinforcing particles increase up to the saturated level, due to the reduction in surface adhesion between filler and matrix. Due to its promising mechanical and structural stability, NC composites have been used widely in many industrial applications such as food packaging, electronic applications, and tissue engineering.     

Effect of Oil Palm and Jute Fiber Treatment on Mechanical Performance of Epoxy Hybrid Composites

In this work, oil palm empty fruit bunch (EFB) and jute fibers were treated with 2-hydroxy ethyl acrylate (2-HEA) to improve interfacial bonding of oil palm EFB and jute fibers with epoxy matrix. Hybrid composites were fabricated by incorporation of modified oil palm EFB and jute fibers into an epoxy matrix by the hand lay-up technique. Mechanical (flexural and impact) and morphological properties of modified hybrid composites were measured. Results indicated that flexural and impact properties of modified fiber–reinforced hybrid composites improved as compared to untreated hybrid composites due to better fiber/matrix interfacial bonding, which was confirmed by scanning electron microscopy. We confirmed that treated oil palm/jute hybrid composite may be fabricated by advanced techniques such as resin transfer molding, extrusion, and injection molding for industrial applications in the automotive sector.     

Effect of fiber length and composition on mechanical properties of carbon fiber‐reinforced polybenzoxazine

The mechanical strength and modulus of chopped carbon fiber (CF)‐reinforced polybenzoxazine composites were investigated by changing the length of CFs. Tensile, compressive, and flexural properties were investigated. The void content was found to be higher for the short fiber composites. With increase in fiber length, tensile strength increased and optimized at around 17 mm fiber length whereas compressive strength exhibited a continuous diminution. The flexural strength too increased with fiber length and optimized at around 17 mm fiber length. The increase in strength of composites with fiber length is attributed to the enhancement in effective contact area of fibers with the matrix. The experimental results showed that there was about 350% increase in flexural strength and 470% increase in tensile strength of the composites with respect to the neat polybenzoxazine, while, compressive properties were adversely affected. The composites exhibited an optimum increase of about 800% in flexural modulus and 200% in tensile modulus. Enhancing the fiber length, leads to fiber entanglement in the composites, resulted in increased plastic deformation at higher strain. Multiple branch matrix shear, debonded fibers and voids were the failures visualized in the microscopic analyses. Defibrillation has been exhibited by all composites irrespective of fiber length. Fiber debonding and breaking were associated with short fibers whereas clustering and defibrillation were the major failure modes in long fiber composites. Increasing fiber loading improved the tensile and flexural properties until 50–60 wt% of fiber whereas the compressive property consistently decreased on fiber loading. Copyright © 2008 John Wiley & Sons, Ltd.     

Surface treatment of Basalt fiber for use in automotive composites

Balancing the performance, durability and safety requirements of automotive systems with the regulatory landscape in an environment of climate change has accelerated the search for sustainable fiber reinforced polymer composites for automobile structures. Glass fiber reinforced thermoplastic polymer composites (GFRP) are widely used in certain structures like front end modules and liftgate; However, they cannot be used in more demanding applications due to their low mechanical properties. Carbon fiber reinforced thermoplastic polymer composites (CFRP) are promising candidates for applications like bonnet, but their use is constrained by cost. Basalt fiber reinforced thermoplastic polymer composites (BFRP) are sustainable materials that can be positioned between GFRP and CFRP in terms of performance and cost-effectiveness. The mechanical performance of the BFRP depend on the quality of the fiber-matrix interface that aids in efficient load transfer from the matrix to the fiber. Typically, basalt fibers are inert in nature and need treatments to improve its adhesion to polymeric matrices. The major chemical treatments that are reviewed in this article include matrix functionalization, silane treatment, functionalized nanomaterial coating and plasma polymerization. The physical treatments reviewed include plasma treatment and milling. It is evident that chemically treating the basalt fiber with a functionalized nanomaterial yields BFRP with a good stiffness – toughness balance that can be used for challenging metal replacements as also in new emerging areas like sensing and 3D printing.     

The surface modification of carbon fiber for thermoplastic HDPE composites

The interfacial adhesion strength between the fiber and the matrix greatly affects the properties of the carbon fiber (CF)–reinforced composite. The presence of surface functional groups on the fiber and changes in surface roughness were determined by X-ray photoelectron spectroscopy, scanning electron microscopy (SEM), and Raman spectroscopy. The effect of surface modification of CF on the mechanical properties and tribological properties of the composites is enhanced. The performance has been significantly improved. SEM analysis showed that modification had a positive effect on the interface between fiber and matrix. In the paper, the method of CF modification and the treatment of enhanced high-density polyethylene have simple and effective characteristics, which can be widely used and have guiding significance for industrial production.     

Cellulosic fiber: mechanical fibrillation-morphology-rheology relationships

Cellulose - This study aims to investigate the relationship between mechanical fibrillation, morphological properties, and rheological behavior of cellulosic fiber. Three types of cellulosic fibers...     

Acid treatment for functionalizing polyethylene fiber surfaces for enhanced adhesion to epoxy resins

The utility of high-strength, high-modulus polyethylene fibers in fiber-reinforced composites is limited due to its poor interfacial adhesion to various polymeric matrices. One way to overcome this limitation is to introduce reactive functionalities on the fiber surface capable of covalently bonding to matrix resins. Ultra high-strength polyethylene (UHSPE) fibers were treated with chlorosulfonic acid. The surface acid groups were found to considerably improve the interfacial adhesion between polyethylene fibers and epoxy resins as shown by the microbond test. These surface functionalities were found to improve the fiber wettability, as shown by contact angle measurements using the Wilhelmy balance method. Colorimetric measurements of methylene blue absorption were used to quantify the surface concentrations of the acid groups. It was possible to functionalize the UHSPE fiber surfaces using this method to obtain fibers that formed a stronger adhesive bond with epoxy resins; this was achievable without sacrificing other fiber mechanical properties.     

A review on potential development of flame retardant kenaf fibers reinforced polymer composites

Kenaf fibers have been extensively explored from the past few decades in polymer composites industries owing to its extensive adaptations, excellent properties together with its comparable mechanical properties to traditional glass fibers polymer composites. The combustibility or lowered flame retardancy hampered the diverse applications of kenaf fibers reinforced polymer composites, as it affects the mechanical strength and stiffness of composites during fire. Current review article intended to be a comprehensive source of published literature involving the flame retardants (FRs), types and applications of FRs and the fabrication of kenaf fibers reinforced polymer composites. This article will also provide a perfect data on the recent development of the FR kenaf fibers polymer composites with different FRs and explored its structural and semi‐structural industrial application for performing further research in this topic. Copyright © 2016 John Wiley & Sons, Ltd.     

Effect of sepiolite fiber on the structure and properties of the sepiolite/silica aerogel composite

Sepiolite fiber-reinforced silica aerogel composites for thermal insulators were prepared by dispersing sepiolite fiber in silica sol, aging, solvent exchanging, and drying in supercritical fluid. The surface treated sepiolite fiber and sepiolite/silica aerogel composite were characterized by scanning electron microscope; transmission electron microscope and Fourier transform infrared spectroscopy. The influence of surface treated sepiolite fiber on the mechanical and thermal properties of the aerogel composite was studied. The results indicate the hydroxyl groups on silica sol particles surface able to condense with the hydroxyls of sepiolite fibers with forming Si–O–Si between sepiolite fibers and aerogel matrix in the sol–gel process, which achieves excellent interfacial interaction in the sepiolite/silica aerogel composite, so the mechanical properties of the aerogel composite have been improved effectively without sacrificing much thermal insulating performance.     

Effect of Ionizing Radiation on the Characteristics of EPDM/UHMW-PE Composites

Ultra high molecular weight polyethylene (UHMW-PE) fibers were used in a chopped form and at different concentrations as a reinforcing material in ethylene–propylene–diene terpolymers (EPDM). The effect of radiation dose and fiber concentration on the mechanical properties of the vulcanized rubber composites obtained was measured. It was found that γ-irradiation improves the interfacial adhesion between UHMW-PE fiber (Spectra 1000) and EPDM matrix which was detected by scanning electron microscopy (SEM). In addition, the Young modulus of the composites increases as the irradiation dose increases. Increasing the concentration of the fibers up to 40 phr leads to an enhancement in mechanical properties and swelling resistance of obtained composites, especially in the absence of carbon black. The absolute value of the modulus increased by a factor of at least two with the addition of carbon black. Moreover the tear strength of reinforced and filled EPDM was improved with respect to reinforced rubber. © 1997 John Wiley & Sons, Ltd.     

Effects of polylactic acid and rPET minor components on phase evolution,tensile and thermal properties of polyethylene‐based composite fibers

High mechanical performance and partially biodegradable PE‐composite fibers modified with polylactic acid (PLA) and recycled polyethylene terephthalate (rPET) minor components were prepared using melt extrusion and hot drawing process. Rheological properties, morphology, tensile, and thermal properties were investigated. All blends exhibited shear thinning behavior except for starting PLA and rPET. PLA and rPET dispersed phases appeared as droplets in as‐extruded strand, and PLA droplets were mostly larger than those of rPET. The fibrillation of both PLA and rPET domains was achieved after further hot drawing as the fiber. The morphology and tensile properties of the fibers mainly depended on the types and contents of dispersed phases including draw ratios. The ultimate strength of the polymer fibers at draw ratio of 20 was more than 600 times higher than that of the as‐spun sample of the same composition. Remarkable improvement in secant modulus and ultimate strength was found for PE‐30PLA, but the drawing process of this composition encountered some difficulties and rough surface of the fiber was observed. The stiffness and tensile stress for PE‐10PLA‐10rPET fiber were clearly improved when compared with PE and PE‐10PLA. A decrease in thermal stability of PE/PLA composites was observed with increasing PLA content whereas additional presence of rPET significantly increased the stability of the composites both in nitrogen and in air. PE/PLA/rPET fiber possessing high stiffness with good thermal stability prepared in this work has high potential for being utilized as structural parts for load‐bearing applications.     

Effect of surface treatment with potassium permanganate on ultra-high molecular weight polyethylene fiber reinforced natural rubber composites

The effects of surface treatment using potassium permanganate on ultra-high molecular weight polyethylene (UHMWPE) fibers reinforced natural rubber (NR) composites were investigated. The results showed the surface roughness and the oxygen-containing groups on the surface of the modified fibers were effectively increased. The NR matrix composites were prepared with as-received and modified UHMWPE fibers added 0–6 wt%. The treated fibers increased the modulus and tensile stress at a given elongation. The tear strength increased with increasing fiber mass fraction, attained maximum values at 4 wt%. The hardness of composites exhibited continuous increase with increasing the fiber content. The dynamic mechanical tests showed that the storage modulus and the tangent of the loss angle were decreased in the modified UHMWPE fibers/NR composites. Several micro-fibrillations between the treated fiber and NR matrix were observed, which meant the interfacial adhesion strength was improved.     

Ecofriendly Biocomposites from Natural fibers: Mechanical and Weathering study

Increasing environmental concerns and depletion of petroleum resources has forced researchers around the globe to find new green materials. In the present research work, a particular interest was focused on the effective use of lignocellulosic natural fibers as reinforcement using polymer resin as a novel matrix. Green composites were prepared using the compression molding technique with different fiber contents. The physicomechanical and thermal characteristics of the different composite samples were investigated as a function of fiber contents. The results obtained suggest that the properties of the polymer matrix are positively affected by the incorporation of natural cellulosic fibers.     

Ethylene propylene diene monomer rubber‐based heat shielding materials for solid rocket motor: Impact of Kevlar fiber reinforcement on the thermal and mechanical properties

This work scrutinizes the utilization of ethylene propylene diene monomer rubber matrix (EPDM) with an embodiment of aramid fiber for the heat shielding applications in solid rocket motor (SRM). Aramid fibers are aromatic poly‐paraphenylene terephthalamide, here deployed are Kevlar fibers (KF). However, the literature that encompasses the thermal and mechanical behavior with the fiber loading is reported nowhere else. The effect of fiber addition on the surface morphology and density was thoroughly studied, and it revealed that the EHSMs were of lower density to act as an efficient payload for the SRM. In this regard, the thermal conductivity, heat capacity, thermal diffusivity, fire behavior, and mechanical properties of the EPDM/KF‐based EHSMs were explored. The results revealed that the EHSMs are thermally insulating and thermally stable material with balanced mechanical properties that can engender the thermal and mechanical strains of the rocket motor. Furthermore, other analytical techniques such as scanning electron microscopy and energy dispersive X‐ray spectroscopy have been exploited to monitor the performance of the char residues of the EHSM to delineate its performance in the fire atmosphere.     

Property correlations for composites based on ethylene propylene diene rubber reinforced with flax fibers

EPDM composites filled with short flax fibers were prepared by melt blending procedure. The effects of fiber loading on the mechanical, thermal and water uptake characteristics were studied. The physico-mechanical, morphological thermal properties and water absorption behavior were discussed using tensile testing, differential scanning calorimetry, thermogravimetrical analysis and scanning electron microscopy. Scanning electron microscopy revealed that the flax fibers were well dispersed in the polymer matrix. The tensile strength and hardness of the composites were found to be improved at higher fiber loading. The water absorption pattern of EPDM/fiber composites at room temperature follows a Fickian behavior for composites with 10, 15 and 20 phr flax fiber.