Nanofibrillation of dried pulp in NaOH solutions using bead milling

The drying process in typical pulp production generates strong hydrogen bonding between cellulose microfibrils in refined cell walls and increases the difficulty in obtaining uniform cellulose nanofibers. To investigate the efficacy of alkaline treatment for cellulose nanofibrillation, this study applied a bead-milling method in NaOH solutions for the nanofibrillation of dried pulps. NaOH treatments loosened the hydrogen bonding between cellulose microfibrils in dried pulps and allowed preparation of cellulose nanofibers in 8 % NaOH with a width of approximately 12–20 nm and a cellulose I crystal form. Both the nanofiber suspensions prepared in 8 and 16 % (w/w) NaOH were formed into hydrogels by neutralization because of surface entanglement and/or interdigitation between the nanofibers. When the dried pulp was fibrillated in 16 % (w/w) NaOH, the sample after neutralization had a uniquely integrated continuous network. These results can be applied to the preparation of high-strength films and fibers with cellulose I crystal forms without prior dissolution of pulps.     

Mechanical fabrication of high-strength and redispersible wood nanofibers from unbleached groundwood pulp

In the past, the direct production of lignin-containing nanofibers from wood materials has been very limited, and nanoscale fibers (nanocelluloses) have been mainly isolated from chemically delignified, bleached cellulose pulp. In this study, we have introduced a newly adapted, heat-intensified disc nanogrinding process for the enhanced nanofibrillation of wood nanofibers (WNF) with a high lignin content (27.4 wt%). The WNF produced this way have many unique and intriguing properties in their naturally occurring form, for example, being able to be dispersed in ethanol and having ethanol solution viscosities higher than water solution viscosities. When WNF nanopapers were formed with ethanol, the properties of the nanofibers were recoverable without a notable decrease in the viscosity or mechanical strength after redispersing them in water. The preservation of lignin in the WNF was noticed as an increase in the water contact angles (89°), the rapid removal of water in the fabrication of the nanopapers, and the enhanced strength of the nanopapers when subjected to high pressure and heat. The nanopapers fabricated from the WNF were mechanically stable, having an elastic modulus of 6.2 GPa, a maximum stress of 103.4 MPa, and a maximum strain of 3.5%. Throughout the study, characteristics of the WNF were compared to those of the delignified and bleached reference cellulose nanofibers. We envision that the exciting characteristics of the WNF and their lower cost of production compared to that of bleached cellulose nanofibers may offer new opportunities for nanocellulose and biocomposite research.     

Grinding process for the production of nanofibrillated cellulose based on unbleached and bleached bamboo organosolv pulp

Nanofibrillated cellulose (NFC) is a type of nanomaterial based on renewable resources and produced by mechanical disintegration without chemicals. NFC is a potential reinforcing material with a high surface area and high aspect ratio, both of which increase reinforcement on the nanoscale. The raw materials used were unbleached and bleached bamboo organosolv pulp. Organosolv pulping is a cleaner process than other industrial methods (i.e. Kraft process), as it uses organic solvents during cooking and provides easy solvent recovery at the end of the process. The NFC was produced by treating unbleached and bleached bamboo organosolv pulps for 5, 10, 15 and 20 nanofibrillation cycles using the grinding method. Chemical, physical and mechanical tests were performed to determine the optimal condition for nanofibrillation. The delamination of the S2 layer of the fibers during nanofibrillation contributed to the partial removal of amorphous components (mainly lignin), which have low polarity and improved the adhesion of the fibers, particularly the unbleached cellulose. The transverse modulus of elasticity of the unbleached NFC was highest after 10 nanofibrillation cycles. Further treatment cycles decreased the modulus due to the mechanical degradation of the fibers. The unbleached NFC produced by 10 cycles have a greater transverse modulus of elasticity, the crystallite size showed increase with the nanofibrillation, and after 5 nanofibrillation cycles, no differences are observed in the morphology of the fibers.     

Mechanical deconstruction of lignocellulose cell walls and their enzymatic saccharification

Laboratory mechanical softwood pulps (MSP) and commercial bleached softwood kraft pulps (BSKP) were mechanically fibrillated by stone grinding with a SuperMassColloider^®. The extent of fibrillation was evaluated by SEM imaging, water retention value (WRV) and cellulase adsorption. Both lignin content and mechanical treatment significantly affected deconstruction and enzymatic saccharification of fibrillated MSP and BSKP. Fibrillation of MSP and BSKP cell walls occurs rapidly and then levels off; further fibrillation has only limited effect on cell wall breakdown as measured by water retention value and cellulase adsorption. Complete (100 %) saccharification can be achieved at cellulase loading of 5 FPU/g glucan for BSKP after only 15 min fibrillation with energy input of 0.69 MJ/kg. However, the presence of lignin in MSP affects the extent of fibrillation producing fibrils mainly above 1 μm. Lignin binds nonproductively to cellulases and blocks cellulose thereby reducing its accessibility. As a result, the cellulose saccharification efficiency of MSP fibrils (6 h of fibrillation, energy input of 13.33 MJ/kg) was only 55 % at same cellulase loading of 5 FPU/g glucan.     

Preparation,characterization, and properties of fast‐responding bulk hydrogel and treated bleached banana pulp

The reaction between bleached banana pulp and pure maleic anhydride (MA) was investigated. The reaction was conducted in a reactor in the presence of xylene used as a solvent and sodium hypophosphite as catalyst. The appearance of infrared absorption bands at 1891 and 1708 cm^?1 indicated that MA chemically reacted by esterification with bleached banana pulp. However, evidence of an esterification reaction was obtained between cellulose and MA. The production of fast‐responding bulk hydrogel with a high swelling ratio was also investigated. This hydrogel was synthesized first by the formation of maleated acrylamide particles and then by the graft copolymerization of the particles with cellulose. The maleated acrylamide particles were characterized with mass spectroscopy, and the formed hydrogl was characterized by FT‐IR. The esterification reaction between bleached banana pulp and maleated acrylamide was also studied. Steam absorption for bulk hydrogel, maleated acrylamide‐treated bleached banana pulp, MA‐treated cellulose and bleached banana pulp is higher than the steam absorption for untreated cellulose and bleached banana pulp. Compared with treated bleached banana pulp and cellulose, the hydrogel had very high swelling ratios and much faster swelling rates attributed to the collaboration of the ionized particles and bulk hydrogel. The number of ionic maleated acrylamide groups in the hydrogel affected the swelling behavior. Copyright © 2004 John Wiley & Sons, Ltd.     

Ionic liquid extraction method for upgrading eucalyptus kraft pulp to high purity dissolving pulp

High purity cellulose from wood is an important raw material for many applications such as cellulosic fibers, films or the manufacture of various cellulose acetate products. Hitherto, multi-step refining processes are needed for an efficient hemicellulose removal, most of them suffering from severe cellulose losses. Recently, a novel method for producing high purity cellulose from bleached paper grade birch kraft pulp was presented. In this so called IONCELL process, hemicelluloses are extracted by an ionic liquid–water mixture and both fractions can be recovered without yield losses or polymer degradation. Herein, it is demonstrated that bleached Eucalyptus urograndis kraft pulp can be refined to high purity acetate grade pulp via the IONCELL process. The hemicellulose content could be reduced from initial 16.6 to 2.4 wt% while persevering the cellulose I crystal form by using an optimized 1-ethyl-3-methylimidazolium dimethylphosphate-water mixture as the extraction medium. The degree of polymerization was then reduced by a sulfuric acid treatment for subsequent acetylation of the pulp, resulting in a final hemicellulose content of 2.2 wt%. When pre-treating the pulp enzymatically with endoxylanase, the final hemicellulose content could be reduced even to 1.7 wt%. For comparison, the eucalyptus kraft pulp was also subjected to cold caustic extraction and the same subsequent acid treatment which led to 3.9 wt% of residual hemicelluloses. The performance in acetylation of all produced pulps was tested and compared to commercial acetate grade pulp. The endoxylanase-IONCELL-treated pulp showed superior properties. Thus, an ecologically and economically efficient alternative for the production of highest value cellulose pulp is presented.     

Preparation of tough cellulose II nanofibers with high thermal stability from wood

Well-dispersed cellulose II nanofibers with high purity of 92 % and uniform width of 15–40 nm were isolated from wood and compared to cellulose I nanofibers. First, ground wood powder was purified by series of chemical treatments. The resulting purified pulp was treated with 17.5 wt% sodium hydroxide (NaOH) solution to mercerize the cellulose. The mercerized pulp was further mechanically nanofibrillated to isolate the nanofibers. X-ray diffraction patterns revealed that the purified pulp had been transformed into the cellulose II crystal structure after treatment with 17.5 wt% NaOH, and the cellulose II polymorph was retained after nanofibrillation. The cellulose II nanofiber sheet exhibited a decrease in Young’s modulus (8.6 GPa) and an increase in fracture strain (13.6 %) compared to the values for a cellulose I nanofiber sheet (11.8 GPa and 7.5 %, respectively), which translated into improved toughness. The cellulose II nanofiber sheet also showed a very low thermal expansion coefficient of 15.9 ppm/K in the range of 20–150 °C. Thermogravimetric analysis indicated that the cellulose II nanofiber sheet had better thermal stability than the cellulose I nanofiber sheet, which was likely due to the stronger hydrogen bonds in cellulose II crystal structure, as well as the higher purity of the cellulose II nanofibers.     

Application of Enzyme for Improvement of Acacia APMP Pulping and Refining of Mixed Pulp for Printing Papermaking in Vietnam

This study assesses the influence of commercial enzyme (FibreZyme? LBR) treatment applied to APMP pulp and to the mixture of 55 % Acacia CTMP75 pulp, 30 % soft-wood bleached chemical pulp (LBKP 90 from Chile) and 15 % hard-wood bleached chemical pulp (NPKP 90 from Indonesia). The treatment was conducted at different temperatures, reaction times and enzyme dosages. The APMP and mixed pulp treated with the enzyme showed a significant decrease of refining time to achieve the same refining degree (Schopper–Riegler freeness, °SR) and better mechanical–physical properties due to the development of fibrillation. The fibre morphology difference between before and after treatment was revealed by the microscopic observations performed by a scanning electron microscope (SEM). The SEM analysis showed that the surface of the enzyme-treated fibre had some swelling and fibrillar phenomenon that lead to strong paper properties such as tear index, tensile index and burst index.     

Characterization and sources of extractable organochlorine in white sucker downstream from bleached kraft pulp mills

Organochlorine, obtained by extraction with hexane–acetone mixture (3?:?1) of fillets of white sucker (Catostomus commersoni) sampled downstream of pulp mills and in a reference river, was characterized by gel-permeation chromatography, transesterification, neutron activation analysis, and gas chromatography with halogen-sensitive detection. It was found that over 78% of the extractable organochlorine (EOCl) is of relatively high molecular weight (>～350). Chlorinated fatty acids account for 43–80% of EOCl in the high-molecular-weight portion, while chlorobenzenes, chlorinated pesticides, and polychlorinated biphenyls account for 4–55% of EOCl in the low-molecular-weight portion. Though undetectable in reference fish, three particular chlorinated fatty acids, i.e. threo-5,6-dichlorotetradecanoic, threo-7,8-dichlorohexadecanoic and threo-9,10-dichlorooctadecanoic acids, are characteristic of EOCl from fish collected downstream of bleached kraft pulp mills using chlorine-based bleaching, representing about 30% of total EOCl, of which threo-5,6-dichlorotetradecanoic acid alone accounts for 60–70%. It is thus evident that, among chlorinated compounds discharged from bleached kraft pulp mills, threo-9,10-dichlorooctadecanoic acid, presumably generated in chlorine-based bleaching processes, is the most bio-accumulative in fish and can be biodegraded by fish into dichlorohexadecanoic and dichlorotetradecanoic acids, presumably via β-oxidative metabolism. These three compounds were also identified in suspended solids isolated from biologically treated final effluent discharged from a bleached pulp mill using 50% ClO₂ substitution, thus confirming the effluent-related source for downstream fish. The finding also suggests that β-oxidation of dichlorooctadecanoic acid may also be operative in micro-organisms.     

Analysis of the topochemical effects of dielectric-barrier discharge on cellulosic fibers

This study investigates the fundamental topochemical effects of dielectric-barrier discharge treatment on bleached chemical pulp and unbleached mechanical pulp fiber surfaces. Fibers were treated with various levels of dielectric-barrier discharge treatment ranging from 0 to 9.27 kW/m²/min. Changes to the fiber surface topochemistry were investigated by atomic force microscopy (AFM). The AFM studies were complemented by inverse gas chromatography (IGC), contact angle evaluation, poly-electrolyte titration, viscosity testing and determination of water retention value (WRV). The static coefficient of friction and zero-span tensile index of sheets were also evaluated. Low dielectric-barrier discharge treatment levels resulted in increased surface energy and roughness. Fibers treated at high applied power levels showed surface energies and roughness levels near that of reference samples as well as evidence of degradation and decreased fiber swelling.     

Trichoderma reesei cellulases and their core domains in the hydrolysis and modification of chemical pulp

The action of monocomponent Trichoderma reesei endoglucanases (EG I, EG II; EC 3.2.1.4) and cellobiohydrolases (CBH I, CBH II; EC 3.2.1.91) and their core proteins was compared using isolated celluloses and bleached chemical pulp. The presence of cellulose binding domain (CBD) in the intact enzymes did not affect their action against soluble substrates. In the case of insoluble isolated celluloses and the chemical pulp the presence of CBD enhanced the enzymatic hydrolysis of cellulose. The effect of CBD was more pronounced in the cellobiohydrolases, hydrolysing mainly crystalline cellulose, than in the endoglucanases which were more efficient in hydrolysing amorphous cellulose. The pulp properties measured, that is, viscosity and strength after PFI refining, were equally affected by the treatment with intact enzymes and corresponding core proteins, suggesting that the presence of CBD in intact cellulases affects mainly the cellulose hydrolysis level and less the mode of action of T. reesei cellulases in pulp. The better beatability of the bleached chemical pulp treated with intact endoglucanases than that treated with the corresponding core proteins suggests that the presence of CBD in endoglucanases could, however, result in beneficial effects on pulp properties.     

Ionic Liquid–Liquid Extraction and Supported Liquid Membrane Analysis of Lipophilic Wood Extractives from Dissolving-Grade Pulp

In this study, the extraction of lipophilic wood extractives from dissolving pulp samples using ionic liquid–liquid extraction and a two phase hollow fibre supported liquid membrane was investigated. Ionic liquids are capable of dissolving a range of organic and polymeric compounds and are biodegradable, with a negligible vapour pressure. Pulp samples were dissolved in a suitable amount of molten 1-butyl-3-methylimidazolium chloride to give 5 % cellulose solution. Pure cellulose was regenerated by adding water and filtered off. The ionic liquid-aqueous filtrate was first extracted for lipophilic extractives using liquid–liquid extraction. Then, a two phase hollow fibre supported liquid membrane extraction of lipophilic extractives was performed to extract the derivatized compounds prior to analysis by gas chromatography mass spectrometry. The operational parameters of this sample preparation approach were optimised using sterols and fatty acid methyl esters. The variation of enrichment factors and extraction efficiency with respect to liquid membrane, extraction time, stirring speed and sample pH were observed and used to get the optimal parameters. The approach was used in the analysis of oxygen bleached dissolving pulp samples in which main compounds identified were fatty acids, sterols, fatty alcohols, steroid hydrocarbons and ketones. These compounds were similar to those obtained using molecular solvent extraction method, which indicated the absence of chemical reaction between extractives and ionic liquid used.

     

Enhancing adsorption of heavy metal ions onto biobased nanofibers from waste pulp residues for application in wastewater treatment

Biobased nanofibers are increasingly considered in purification technologies due to their high mechanical properties, high specific surface area, versatile surface chemistry and natural abundance. In this work, cellulose and chitin nanofibers functionalized with carboxylate entities have been prepared from pulp residue (i.e., a waste product from the pulp and paper production) and crab shells, respectively, by chemically modifying the initial raw materials with the 2,2,6,6-tetramethyl-1-piperidinyloxy (TEMPO) mediated oxidation reaction followed by mechanical disintegration. A thorough investigation has first been carried out in order to evaluate the copper(II) adsorption capacity of the oxidized nanofibers. UV spectrophotometry, X-ray photoelectron spectroscopy and wavelength dispersive X-rays analysis have been employed as characterization tools for this purpose. Pristine nanofibers presented a relatively low content of negative charges on their surface thus adsorbing a low amount of copper(II). The copper adsorption capacity of the nanofibers was enhanced due to the oxidation treatment since the carboxylate groups introduced on the nanofibers surface constituted negative sites for electrostatic attraction of copper ions (Cu²⁺). The increase in copper adsorption on the nanofibers correlated both with the pH and carboxylate content and reached maximum values of 135 and 55 mg g^?1 for highly oxidized cellulose and chitin nanofibers, respectively. Furthermore, the metal ions could be easily removed from the contaminated nanofibers through a washing procedure in acidic water. Finally, the adsorption capacity of oxidized cellulose nanofibers for other metal ions, such as nickel(II), chromium(III) and zinc(II), was also demonstrated. We conclude that TEMPO oxidized biobased nanofibers from waste resources represent an inexpensive and efficient alternative to classical sorbents for heavy metal ions removal from contaminated water.     

Consequences of the nanoporosity of cellulosic fibers on their streaming potential and their interactions with cationic polyelectrolytes

Electrokinetic tests, based on the streaming potential method, were used to elucidate interactions between cationic polyelectrolytes and cellulosic fibers and to reveal aspects of fibers’ nanoporosity. The fibrillated and nanoporous nature of bleached kraft fibers gave rise to time-dependent changes in streaming potential, following treatment of the wetted fibers with poly-diallyldimethylammonium chloride. Electrokinetic test results were consistent with an expected longer time required for higher-mass polyelectrolytes to diffuse into pore spaces, compared to lower-mass polyelectrolytes. Further evidence of the relative inability of polyelectrolyte molecules to diffuse into the pores of cellulose was obtained by switching back and forth between high and low ionic strength conditions during repeated measurement of streaming potential, after the fibers had been treated with a moderate amount of cationic polymer. By changing the concentration of sodium sulfate it was possible to switch the sign of streaming potential repeatedly from positive to negative and back again. Such results imply that a continuous path for liquid flow exists either in a fibrillar layer or within the cell walls. The same concepts also helped to explain the dosages of high-charge cationic polymer needed to achieve maximum dewatering rates, as well as the results of retention experiments using positively and negatively charged microcrystalline cellulose particles.     

Characteristics of cellulose nanofibers isolated from rubberwood and empty fruit bunches of oil palm using chemo-mechanical process

In the present study, chemical-physical properties of nanofibers isolated from rubberwood (Hevea brasiliensis) and empty fruit bunches (EFB) of oil palm (Elaeis guineensis) were analyzed by microscopic, spectroscopic, thermal and X-ray diffraction methods. The isolation was achieved using chemo-mechanical processes. Microscopy study showed that the diameters of the nanofibers isolated from the EFB ranged from 5 to 40 nm while those of the nanofibers isolated from rubberwood had a wider range (10–90 nm). Fourier transform infrared spectroscopy study demonstrated that almost all the lignin and most of the hemicellulose were removed during the chemical treatments. X-ray diffraction analysis revealed that the crystallinity of the studied nanofibers increased after the chemo-mechanical isolation process. The results of thermogravimetric analysis showed that the nanofibers isolated from both sources had higher thermal stability than those of the bleached pulp and untreated fibers.     

Characterization of hydrogels formed by non-toxic chemical cross-linking of mixed nanofibrillated/heat-denatured whey proteins

In the current research, whey protein isolate (WPI) solution was nanofibrillated or denatured by heating at pH 2.0 or 8.0, respectively. The formation of whey protein nanofibrils with a nanometric thickness and micrometric length was confirmed by atomic force microscopy. Subsequently, different concentrations of citric acid (0–200 mM) as a gelling agent was used to fabricate cold-set hydrogels from heat-denatured, fibrillated, and mixed fibrillated/heat-denatured protein solutions at pH value of 8.0. The fibrillated and mixed fibrillated/heat-denatured solutions required lower concentrations of citric acid to form self-supporting gels compared to the heat-denatured WPI. The formation of covalent bonds between the network-building protein units through the citric acid-induced gelation was confirmed by gel electrophoresis and Fourier transform infrared spectroscopy. Hydrogels made of nanofibrillated and mixed solutions were firmer, had a lower water holding capacity, and showed more degradation at the simulated gastric fluid than the gel from heat-denatured WPI. The increase in citric acid concentration also increased the firmness and gastric degradation stability of the hydrogel samples. The results also showed that the hydrogels in the presence of nanofibrils were degraded much more than the fibril-free gel samples in the simulated gastric condition. Generally, these findings suggested that the combination of nanofibrillation and citric acid-mediated cross-linking could be employed to fabricate hydrogels with excellent techno-functional attributes.

     

The effect of eucalypt pulp xylan content on its bleachability,refinability and drainability

Currently, bleached eucalypt pulps are largely used for printing and writing (P&W) and sanitary (tissue) paper grades. Among the many pulp quality requirements for P&W and tissue paper production the xylan content is one of the most significant. For P&W papers, increasing xylans improve pulp refinability and strength properties but negatively affect bulk and drainability. For tissue paper, xylans are purportedly advantageous during paper drying in the Yankee cylinder but negatively affect paper bulk and may increase dusting during paper manufacture. On the other hand, bleachability is a very important parameter for both P&W and tissue grade pulps since bleaching cost is the second most significant in eucalypt bleached kraft pulp production. The aim of this study was evaluating the influence of eucalyptus pulp xylan content on its bleachability, refinability and drainability. A sample of industrial unbleached eucalyptus kraft pulp containing 15.6?% xylans was treated with various alkali charges at room temperature in order to obtain materials with different xylan contents. The pulps were bleached to 90 % ISO brightness with the O–D_HT–(EP)–D sequence and evaluated for their refinability and drainability. By increasing the alkali concentration in the range of 10–70 g/L pulps of 14.5–5.9 % xylans were produced with no significant impact on cellulose crystallinity. The decrease of xylan content significantly decreased pulp bleaching chemical demand, water retention value and refinability and increased pulp drainability.     

Use of Different Extracts of Coffee Pulp for the Production of Bioethanol

Coffee is one of the most important agricultural products in Brazil. More than 50 % of the coffee fruit is not used for the production of commercial green coffee and is therefore discarded, usually ending up in the environment. The goal of this work was to select an efficient process for obtaining coffee pulp extract and to evaluate the use of this extract in bioethanol production. The effects of heat treatment and trituration on the yield and composition of the extract were investigated by measuring the amounts of reducing sugars, starch, pectin, and phenolic compounds. The extraction process was most efficient at room temperature using grinding followed by pressing. Five different fermentation media were tested: sugarcane juice or molasses diluted with water or with coffee pulp extract and a medium with only coffee pulp extract. Batch fermentations were carried out at 30 °C for 24 h, and samples were taken to obtain measurements of the total reducing sugars, cell count, and ethanol concentration. The addition of coffee pulp extract did not influence the fermentation or yeast viability, and it can thus be mixed with sugarcane juice or molasses for the production of bioethanol, with a yield of approximately 70 g/L.     

离子液体/聚偏氟乙烯纳米纤维的防结冰性能

通过静电纺丝方法制备了掺杂离子液体([BMIM][PF₆])的聚偏氟乙烯(PVDF)纳米纤维. 研究结果表明, [BMIM][PF₆]与PVDF具有相互作用, 并可促进PVDF形成β相晶体. 在溶剂挥发后, 离子液体存在于PVDF纳米纤维的表面. 纳米纤维中的离子液体含量对复合纳米纤维的表面形态和润湿性具有显著影响. 通过离子液体的引入, 可有效推迟水滴在纳米纤维表面的结冰时间, 降低水滴的结晶温度, 并且降低冰黏附强度. 研究结果显示含有10%[BMIM][PF₆]的PVDF纳米纤维疏水性最高, 并具有优异的防结冰性质.     

Ionic Liquid-Assisted Grinding: An Electrophilic Fluorination Benchmark

We demonstrated the influence of liquid additives on the rate and selectivity of mechanochemical fluorination of aromatic and 1,3-dicarbonyl compounds with F-TEDA-BF₄. Substoichiometric catalytic quantities of ionic liquids speed up the reaction. We proposed an improved protocol for ionic liquids-assisted fluorination that allows easy and efficient isolation of fluorinated products by vacuum sublimation. A careful choice of additive results in high yields of fluorinated products and low E-factor for the overall process. Here, we report a benchmarking study of various ionic liquids in comparison with representative molecular solvents. A lower viscosity of ionic liquid additive is typically associated with higher yields and a higher degree of difluorination. Ionic liquids with fluorous anions (triflate and triflimide) are shown to be the most efficient catalysts for ionic liquid-assisted grinding.