Hardness and microstructural variation of Al–Mg–Mn–Sc–Zr alloy

Variations of Vickers hardness were observed in Al–Mg–Mn alloy and Al–Mg–Mn–Sc–Zr alloy at different ageing times, ranging from a peak value of 81.2 HV at 54 ks down to 67.4 HV at 360 ks, below the initial hardness value, 71.8 HV at 0 ks for the case of Al–Mg–Mn–Sc–Zr alloy. Microstructures of samples at each ageing stage were examined carefully by transmission electron microscopes (TEMs) both in two-dimensions and three-dimensions. The presence of different types, densities, and sizes of particles were observed dispersed spherical Al₃Sc_1−xZr_x and also block-shaped Al₃Sc precipitates growing along <1 0 0>_Al with facets {1 0 0} and {1 1 0} of the precipitates. TEM analysis both in two-dimensions and three-dimensions, performed on various samples, confirmed the direct correlation between the hardness and the density of Al₃Sc.     

Precipitation and solute distribution in an interrupted-aged Al–Mg–Si–Cu alloy

Quantitative analysis of the precipitate species and solute distribution was carried out on Al–Mg–Si–Cu alloy 6061 aged to peak hardness using a conventional T6 heat treatment and the so-called T6I6 heat treatments. In this latter, a dwell period at reduced temperature (65°C) is introduced into the T6 ageing cycle (at 177°C or 150°C) which modifies the microstructure and results in the simultaneous improvement of both tensile properties and fracture toughness. Analysis of three-dimensional atom probe data reveals that the superior mechanical properties of the T6I6/177 temper are achieved by a combined effect of a greater consumption of solute atoms by precipitates, an increased number density of fine precipitates and the presence of greater fractions of the effective strengthening precipitates in the final microstructure. Three types of precipitates were found to be characteristic of the peak aged conditions: β′′ precipitates, Guinier–Preston zones and Mg–Si(–Cu) co-clusters. The composition of the strengthening precipitates was found to vary over a wide range for the different heat treatment schedules, corresponding to a variation in the number density of stable nuclei, without any accompanying change in their morphology. All precipitates were found to contain substantial quantities of aluminium. The results also indicate that the strengthening precipitates are preferentially formed from Si-rich nuclei that contain Cu atoms, as opposed to Cu-free nuclei.     

Anti-corrosive properties of natural honey on Al–Mg–Si alloy in seawater

Anti-corrosive properties of natural honey on Al–Mg–Si alloy in seawater were evaluated by potentiodynamic polarization (PP), linear polarization resistance (LPR) and electrochemical impedance spectroscopy (EIS) measurements. All the studied parameters showed good anti-corrosive properties against the corrosion of Al–Mg–Si alloy in the tested solution and their performance increases with corrosion resistant concentration. Polarization data indicated that natural honey is a mixed-type corrosion resistant. LPR and EIS studies showed that there were significant increases in the overall resistance after the addition of natural honey. The adsorption of natural honey on the metal surface obeys Langmuir adsorption isotherm. The analysis of morphology studies confirmed the formation of precipitates of natural honey on the metal surface, which reduced the overall corrosion reaction.     

A differential scanning calorimetry and Vickers microhardness study of phase transformations in an Al–Zn–Mg alloy

Precipitate phase formation following different thermal cycles has been investigated on an age-hardenable Al–4.8?wt% Zn–1.3?wt% Mg alloy to obtain the best hardness conditions. Differential scanning calorimetry and microhardness measurements have been performed. It has been evidenced that a distribution of Guinier–Preston zones and their partial transformation into an intermediate phase lead to the highest hardness. The formation of equilibrium phases acts as an obstacle to an increase in the hardness in the various cycles examined. The different stabilities of the coherent structures formed in the course of thermal treatments is discussed and a multistage procedure is claimed to be the best condition for obtaining high hardness within a reasonable heat treatment time.     

Influence of ageing on the low cycle fatigue behaviour of an Al–Mg–Si alloy

Abstract

The low cycle fatigue (LCF) performance of AA6063 Al–Mg–Si alloy at under-aged (UA), peak-aged (PA) and over-aged (OA) conditions has been examined to understand the micromechanism of fatigue and the associated dynamic structural changes in this alloy. The LCF behaviour of the differently aged AA6063 alloys has been studied at strain amplitudes ranging between 0.2 and 1.0% under strain control mode. The UA state exhibits pronounced cyclic hardening unlike the PA and the OA states at strain amplitudes greater than 0.4%. The PA and the OA states show hardening only for a few cycles followed by prolonged softening. Characterisations of the micro- and the sub-structural alterations due to LCF establish that the phenomenon of dynamic precipitation results in cyclic hardening the UA alloy. The softening of PA alloy occurs due to shearing of precipitates and that in the OA alloy takes place owing to reversibility of slip by the formation and annihilation of the Orowan loops around the β (Mg₂Si) precipitates. Analyses of the hysteresis loops reveal Masing, nearly-Masing and non-Masing behaviour in the UA, OA and PA states, respectively. Analyses of the asymmetry factor of the hysteresis loops assist to infer that the Masing behaviour in the UA alloy is due to dislocation–dislocation interactions, whereas the nearly-Masing behaviour in the OA alloy and the non-Masing behaviour in the PA alloy are the consequence of varying degrees of dislocation–precipitate interactions associated with inhomogeneous deformation.     

Characterization and interpretation of the morphology of a Mg2Sn precipitate with irrational facets in a Mg–Sn–Mn alloy

The crystallographic morphology of β-Mg₂Sn precipitates at (near) Burgers orientation relationship (OR) with respect to the α-Mg matrix in a Mg–Sn–Mn alloy was investigated by transmission electron microscopy (TEM). Two irrational facets of the precipitates were found to be F1 ～// (?1 1 0.74)_β and F2 ～// (?1 1 ?3.1)_β. The facets are interpreted according to interfacial structures. The presence of a singular dislocation structure in F1 requires a small rotation of 0.21° from the Burgers OR. The calculated morphology is consistent with the observations.     

HAADF-STEM study of β′-type precipitates in an over-aged Al–Mg–Si–Ag alloy

Coarse, rod-shaped precipitates growing along ?100?Al directions in an Al–1.0?wt% Mg₂Si alloy with 0.5?wt% Ag additions were investigated by high-resolution high-angle annular dark field scanning transmission electron microscopy (HAADF-STEM). All investigated precipitates had complex structures, being composed of domains separated by anti-phase resembling boundaries. The domains consist of a modified hexagonal β′-type structure that contains a considerable amount of Ag. Based on HAADF-STEM images, an average atomic model with space group P-62?m (189) and composition Al₃Mg₃Si₂Ag is proposed, having Al incorporation and Ag replacing certain Si atomic columns. Co-existence with the Ag-free β′-Mg₉Si₅ phase has been observed for some precipitates. The boundaries may be described as full or half units of the orthorhombic U2-AlMgSi precipitate phase. The HAADF-STEM images indicate partial replacements of Al atoms by Ag, in both the β′-type domains and the U2-type boundaries. Ag enrichment of the Al matrix near the precipitate/Al interface was observed for all the investigated precipitates     

Experimental examination of strain field within GP zone in an Al–Zn–Mg–Cu alloy

The strain field of GP zone plays a very important role in strengthening of the precipitation-hardened aluminum alloys by prohibiting movement of dislocations; however, quantitative analysis about the strain field of the GP zone in the aluminum alloys has been seldom reported elsewhere. In this paper, the microstructure of GP zone in an Al–Zn–Mg–Cu alloy was explored by using high-resolution transmission electron microscopy (HRTEM), and the displacement field of lattice planes within the GP zone was experimentally measured by geometric phase analysis (GPA) technique; then, the quantitative results about strains of the distorted lattice planes within the GP zone were also obtained. It is found that the GP zone core is convergence region of the strains, and the maximum value of the compressive strains within the GP zone is about 7.6%.     

Modeling the TDFD dissolution of Al–Fe–Mn–Si particles in an Al–4.5Zn–1Mg alloy

Dissolution of large particles in DC-cast 7xxx aluminum alloys is one of the primary objectives of the homogenization process. A mathematical model to describe and predict this complex thermodynamical and kinetical process is of great significance. In this paper, the details of a diffusion-limited dissolution model, based on the thinning, discontinuation and full dissolution (TDFD) mechanism, to predict the dissolution of the Al₁₇(Fe_3.2, Mn_0.8)Si₂ particles is described. The model is capable of predicting the volume fraction and thickness of the particles during homogenization at different temperatures and time intervals. The predicted results are in good agreement with measurements using quantitative X-ray diffraction (QXRD) and quantitative field emission gun-scanning electron microscopy (QSEM). The model predictions of the supersaturation parameter, interface position, interface movement rate of the planar surfaces and the cylindrical edges, and the effect of the occurrence of discontinuities on the dissolution extent are presented.     

High-resolution transmission electron microscopy and tomographic atom probe studies of the hardening precipitation in an Al–Cu–Mg alloy

The hardening precipitation of an Al–Cu–Mg aluminium alloy designed for aeronautics was investigated using high-resolution transmission electron microscopy (HREM) and tomographic atom probe techniques. The observed precipitates clearly belong either to the Guinier–Preston–Bagaryatskii (GPB) zones type or to the so-called S-Al₂CuMg precipitation. We analysed a large number of precipitates in order to obtain statistical information on the precipitation. We focused on the structural and/or chemical composition of the different precipitates. It was found, in particular, that the very numerous GPB zones do not present a single chemical composition. Evidence is also given for the presence of two different kinds of S-precipitate/matrix orientation relationships, strongly linked to the morphology of the precipitate. The structure of the S precipitates was confirmed by direct comparison with simulated HREM images. Particular attention was paid to the nature of the S-precipitate/matrix interfaces.     

HRTEM study of the effect of deformation on the early precipitation behaviour in an AA6060 Al–Mg–Si alloy

The effect of 10% pre-ageing deformation on the early precipitation behaviour in an AA6060 Al–Mg–Si alloy aged 10?min at 190°C was investigated by high-resolution transmission electron microscopy (HRTEM) in ?100?Al projections. The precipitate nucleation was heterogeneous since all precipitates were found to grow on dislocation lines. The pre-ageing deformation suppresses growth of Gunier–Preston zones and β″ phase. The resulting precipitates are still largely coherent with the aluminium matrix. They appear with two main morphologies; one consists of independent, small cross-sections arising from needles with disordered β′ and B′ structures. The other morphology is a much more continuous decoration where precipitates have elongated and conjoined cross-sections and where a particular precipitate phase could not be determined. All precipitates in this work were found to contain a common near-hexagonal sub-cell (SC) with projected bases a?=?b?≈?0.4?nm. This strongly indicates that they are built over the same Si network, which recently has been demonstrated to exist in all precipitates in the Al–Mg–Si(–Cu) system. For the discrete morphology type the network has one hexagonal base vector parallel to or very near a ?510?Al direction. For the continuous type, one base vector falls along a ?100?Al direction. This orientation of the network is different from previous studies of ternary Al–Mg–Si alloys and must be a direct consequence of the deformation.     

Temperature distribution and its influence on microstructure of Mg–3Sn–1Mn alloy during rheo-rolling process

In this paper, an innovative semisolid rheo-rolling process of Mg–3Sn–1Mn alloy was proposed; the temperature distribution and its influence on microstructure of Mg–3Sn–1Mn alloy during the semisolid rheo-rolling process were studied. The alloy temperature decreased gradually from the entrance to the exit of the slope plate, and the alloy velocity increased gradually. The temperature of the alloy near the slope plate surface was lower than that of melt surface. The alloy temperature decreased gradually from the entrance to the exit of the roll gap. In the roll gap, the nearer the roll was, the lower the alloy temperature was. With the increment of casting temperature, the semisolid zone increased and moved forward from the filling mouth to the exit of the roll gap. When the casting temperature was 670°C and the roll speed was 0.052?m/s, Mg–3Sn–1Mn alloy strip with good surface quality was obtained. Homogeneous microstructure was obtained. Mechanical properties of the present product at room temperature or 150°C are higher than that of Mg–3Sn–1Mn–0.87Ce prepared by casting.     

The structure of a long-period stacking phase in an Mg–Al–Y alloy studied by electron microscopy

A new phase with a 10H-type long-period stacking (LPS) structure was found in an Mg₇₅Al₁₀Y₁₅ alloy annealed at 823?K. The LPS structure in the Mg₇₅Al₁₀Y₁₅ alloy annealed at 823?K for 2?h has an ordered arrangement of L1₂-type structural Al₆Y₈ clusters on the two-dimensional plane parallel to the c-plane of hexagonal Mg lattice and a disordered arrangement along the c-axis, whereas a perfectly ordered structure along the c-axis, which has a period with two times of that of the 10H-type LPS structure, was established by annealing at 823?K for 24?h. The structural model of the ordered LPS phase is proposed by high-resolution images taken with a Cs-corrected scanning transmission electron microscope and also electron diffraction patterns.     

Observations of the stress developed in Si inclusions following plastic flow in the matrix of an Al–Si–Mg alloy

Abstract

Measurements are made of the stress developed in near-spherical elastic inclusions in an elastic plastic matrix under both tension and compression loading. Two experimental conditions are reported. The first case is where no thermal mismatch exists between the inclusions and the matrix, so that the stress in the inclusion is purely a result of the misfit in the elastic moduli and of the distortion of the plastic slip-line field around the inclusion. The observations are believed to be the first such and are in qualitative agreement with finite-element modelling for idealised inclusion distributions. The second case is the more usual one where a thermal misfit stress exists and observations are reported of the stress relief effects caused by the interaction of the plasticity-induced stress with the thermal and elastic misfit stresses.     

Three-dimensional effects of microstructures on short fatigue crack growth in an Al–Li 8090 alloy

Al–Li 8090 alloy specimens were fatigued using a self-aligning four-point bend rig at R?=?0.1 and room temperature, in air, under constant maximum stress control. The crystallographic characteristics of fatigue crack initiation and early growth were studied using EBSD. It was found that the growth behaviour of a short crack were controlled by the twist (α) and tilt (β) components of crack plane deflection across each of the first 20 grain boundaries along the crack path, and that the α angle at the first grain boundary encountered by a micro-crack was critical in determining whether the crack could become propagating or non-propagating. In addition to the orientations of the two neighbouring grains, the tilt of their boundary could also affect α across the boundary. A minimum α-map for a vertical micro-crack was calculated to evaluate the resistance to crack growth into a neighbouring grain with a random orientation. Such an α-map is of value in alloy design against fatigue damage by optimising texture components in the alloys.     

Effect of in vacuo surface pre-treatment on the growth kinetics and chemical constitution of ultra-thin oxide films on Al–Mg alloy substrates

The effect of in vacuo substrate surface pre-treatment on the growth kinetics and chemical constitution of ultra-thin (<3 nm) oxide films grown on bare Al–1.1 at.% Mg alloy surfaces was studied by a combined experimental approach of real-time in situ spectroscopic ellipsometry (RISE) and angle-resolved X-ray photoelectron spectroscopy (AR-XPS). One alloy surface pre-treatment prior to oxidation consisted of the removal of the native oxide and other contaminants on the alloy surface by sputter-cleaning under UHV conditions. A second surface pre-treatment involved exposing such sputter-cleaned surfaces to a short in vacuo annealing step at 460 K. Next, ultra-thin (<3 nm) oxide films were grown on these two pre-treated alloy surfaces by exposure to O₂(g) within the temperature range of T = 300–485 K (at pO₂ = 1 × 10^?4 Pa). It was found that, as long as the chemical segregation of Mg from the alloy’s interior to the alloy/oxide interface is kinetically hindered, the oxide-film growth kinetics, the developing oxide-film constitution, as well as the local chemical states of the Al and Mg cations in the oxide layer depend strongly on the alloy surface pre-treatment. At T ? 450 K, the thermally-activated interfacial segregation of Mg becomes pronounced and, only then, the developing oxide-film constitution is approximately independent of the surface pre-treatment.     

A study on the early-stage decomposition in the Al–Mg–Si–Cu alloy AA6111 by electrical resistivity and three-dimensional atom probe

Electrical resistivity measurements and three-dimensional atom probe (3DAP) analysis were employed to investigate early-stage decomposition of the Al alloy AA6111 in the temperature range 60–180°C where electrical resistivity initially increased with ageing time. 3DAP measurements provided information on the shape, number density and solute content of the precipitates, as well as the solute concentration of the matrix, for the ageing conditions corresponding to the resistivity maxima. Using the 3DAP results, the precipitate size distributions for these ageing conditions were determined in terms of the measured number of solute atoms per precipitate. The number density and the Cu content of the precipitates decreased with increasing temperature, whereas the Mg/Si ratio increased. The size distribution of precipitates at the higher ageing temperatures showed the addition of larger size precipitates to the precipitate population. A modification to Matthiessen's law was employed to describe the anomalous resistivity increase by considering the effect of solutes and precipitates on the resistivity evolution. Using the 3DAP results in analysing the resistivity anomaly, it was found that the decrease in the resistivity maxima with increasing temperature was associated with the decrease in the number density of precipitates and not the scattering power of precipitates. The 3DAP results were further used to provide information on the mechanisms of early-stage decomposition and the temperature dependence of the nucleation rate. From this, the nucleation rate appeared to be controlled by the migration of solute atoms, which was assisted by quenched-in vacancies.     

Structure and mechanical property variations in Mg–Gd–Y–Zn–Zr alloy depending on its composition and processing conditions

An effect of alloying element content on mechanical properties and precipitate formation in Mg–RE alloys was studied for Mg–8Gd–4Y–1Zn–0.4Zr (wt%) and Mg–10Gd–5Y–1.8Zn–0.4Zr (wt%). It is shown that small variations in the alloying element concentration can be used to manipulate the alloy microstructure and precipitate formation towards eliminating the asymmetry (tension/compression) and anisotropy of yield stress.