Reaction-induced phase separation in polyethersulfone-modified epoxy-amine systems studied by temperature modulated differential scanning calorimetry

In epoxy-amine systems with a thermoplastic additive, the initially homogeneous reaction mixture can change into a multi-phase morphology as a result of the increase in molecular weight or network formation of the curing matrix. Temperature modulated DSC (TMDSC) allows the real-time monitoring of this reaction-induced phase separation. A linear polymerizing epoxy-amine (DGEBA–aniline) and a network-forming epoxy-amine (DGEBA–methylene dianiline), both with an amorphous engineering thermoplastic additive (polyethersulfone, PES), are used to illustrate the effects of phase separation on the signals of the TMDSC experiment. The non-reversing heat flow gives information about the reaction kinetics. The heat capacity signal also contains information about the reaction mechanism in combination with effects induced by the changing morphology and rheology such as phase separation and vitrification. In quasi-isothermal (partial cure) TMDSC experiments, the compositional changes resulting from the proceeding phase separation are shown by distinct stepwise heat capacity decreases. The heat flow phase signal is a sensitive indication of relaxation phenomena accompanying the effects of phase separation and vitrification. Non-isothermal (post-cure) TMDSC experiments provide additional real-time information on further reaction and phase separation, and on the effect of temperature on phase separation, giving support to an LCST phase diagram. They also allow measurement of the thermal properties of the in situ formed multi-phase materials.     

Temperature modulation in PDSC for monitoring the curing under pressure

The use of pressure cell attached to a temperature modulated differential scanning calorimeter (TMDSC) is investigated to perform modulated DSC experiments at high pressures (TMPDSC). No previous reports were found on the use of TMPDSC. In this study, the proposed method is applied to the study of the pressure effect on the curing reaction of an epoxy system. Curing quasi-isothermal modulated experiments were performed at different pressures to evaluate the vitrification time. Linear heating modulated tests were also successfully performed at different pressures to separate the reversing glass transition effect from the residual exothermic cure reaction. The curing enthalpy, conversion versus temperature, and glass transition of the fully cured thermoset were also evaluated. All the studied parameters resulted to be affected by the pressure in the range from atmospheric pressure to 35 bar. It was observed that the curing enthalpy, the reaction rate and the conversion at any given time increase with any pressure increment. The usefulness of TMDSC to characterize the curing of thermosets is extended by PTMDSC to situations, i.e., aeronautics industry, where pressure curing is needed.     

The influence of polyetherimide on gelation and phase separation in epoxy systems

In the process of curing under thermostatic conditions, the time dependence of active and reactive components of the dielectric permittivity of epoxy amine compositions that contain a thermoplastic substance is studied in a wide range of electrical frequencies. The times of gelation and vitrification are calculated from the dielectric data and the onset of the phase separation is identified. The curing behavior established by dielectric spectroscopy is confirmed by viscometry and optical microscopy. During the phase separation, the morphology of the precipitating phase differs between samples depending on the chemical nature of the curing agent.     

Vitrification during the isothermal cure of thermosets

The process of vitrification that occurs during the isothermal cure of a cross-linking system at temperatures below T _g∞, the glass transition temperature of the fully cured resin, has been studied by TOPEM, a new temperature modulated DSC (TMDSC) technique based upon the use of stochastic temperature pulses. A comparison is made between TOPEM and another TMDSC technique, and some advantages of TOPEM are considered. The TOPEM technique is used to show that the mobility factor is not always a reliable approach to predicting the cure rate during vitrification, in view of its frequency dependence. Also, the dependence of the apparent vitrification time on frequency is examined. There appears to be a non-linear relationship between the apparent vitrification time and log(frequency), which is further discussed in the second part of this series.     

Investigation of the Influence of Diffusion Control on the Curing Reaction Using DSC and Temperature Modulated DSC

The curing reaction of a thermosetting system is investigated by DSC and temperature modulated DSC (TMDSC). When the material vitrifies during curing, the reaction becomes diffusion controlled. The phase shift signal measured by TMDSC includes direct information on the reaction kinetics. For long periods the phase shift is approximately proportional to the partial temperature derivative of the reaction rate. This signal is very sensitive for changes in the reaction kinetics. In the present paper an approach to determine the diffusion control influence on the reaction kinetics from the measured phase shift is developed. The results are compared with experimental data. Further applications of this method for other reactions are proposed. This revised version was published online in July 2006 with corrections to the Cover Date.     

环氧树脂/聚砜共混体系相结构的调控研究——环氧预聚物分子量的影响

研究了不同分子量的环氧预聚物对双酚A型双官能团环氧树脂 /聚砜 (PSF) /固化剂 (二氨基二苯基砜 ,DDS)体系相分离结构的影响 .通过红外光谱 (FTIR)和动态热机械分析 (TMA)对反应转化率、玻璃化温度以及固化温度的关系的研究 ,表明环氧预聚物分子量较小时 ,凝胶点和玻璃化是影响相结构的关键因素 ;环氧分子量较大时 ,环氧扩链后粘度的变化则成为抑制相分离的重要因素 .电子显微镜 (SEM)结果表明改变环氧预聚物分子量可以达到调控相结构的目的 ,随着预聚物分子量的增大 ,体系的微区尺寸减小 .     

DSC Studies of Thermally Induced Phase Separation of Hydrogen Bonded Polymer Blends

The thermally induced phase separation behavior of hydrogen bonded polymer blends, poly(n-hexyl methacrylate) (PHMA) blended with poly(styrene-co-vinyl phenol) (STVPh) random copolymers having various vinyl phenol contents, was studied by temperature modulated differential scanning calorimetry (TMDSC).The enthalpy of phase separation was determined to be about 0.5 cal g^–1 for one of the blends. A phase diagram was constructed from the TMDSC data for one of the blends. The kinetics of phase separation was studied by determining the phase compositions from the glass transition temperatures of quenched samples after phase separation. Subsequently, the phase separated samples were annealed at temperatures below the phase boundary to observe the return to the homogeneous state.This revised version was published online in November 2005 with corrections to the Cover Date.     

A study of gamma-irradiated polyethylenes by temperature modulated differential scanning calorimetry

Various polyethylenes (PEs) and the effects of high-energy radiation on their structures were widely studied in the past using conventional Differential Scanning Calorimetry (DSC) measurements. In this work, we used the Temperature Modulated Differential Scanning Calorimetry (TMDSC) technique in order to obtain more information about the influence of the initial structural differences and gamma radiation on the evolution in structure and thermal properties of different polyethylenes. For this reason, low density polyethylene (LDPE), linear low density polyethylene (LLDPE) and high density polyethylene (HDPE) samples were exposed to gamma radiation, in air, to a wide range of absorbed doses (up to 2400 kGy). The separation of the total heat flow TMDSC signal into a reversing and non-reversing part enabled us to observe the low-temperature enthalpy relaxation (related to the existence of the “rigid amorphous phase”) and recrystallisation processes, as well as to follow their radiation-induced evolution and/or that of melting in a more revealing manner compared to the case of the conventional DSC. Consequently, our results indicate that TMDSC could improve the understanding of radiation-induced effects in polymers.     

Phase separation and rheological behavior in thermoplastic modified epoxy systems

The relationship between rheological behavior and phase separation in polyesterimide modified epoxy systems was studied by rheometry, time-resolved light scattering (TRLS), and Differential Scanning Calorimetry (DSC). The rheological behaviors of blends during phase separation showed an exponential grow of complex viscosity, while the phase separation was inhibited by the vitrification of the polyesterimide-rich matrix phase rather than gelation of dispersed epoxy-rich particles. The characteristic relaxation time obtained by the simulation of complex viscosity could be described well by the Williams–Landel–Ferry equation, which corresponded well with the light scattering results. Therefore, this work would further provide the experimental proofs that the exponential relaxation behavior of complex viscosity could be attributed to the viscoelastic flow of epoxy-rich escaping from polyesterimide-rich matrix during phase separation.     

Curing kinetics and morphology of IPNs from a flexible dimethacrylate and a rigid epoxy via sequential photo and thermal polymerization

The curing kinetics and morphology of Interpenetrating polymer networks (IPNs) formed from a rigid epoxy resin thermally cured by an anhydride, and a photocured flexible dimethacrylate resin, have been studied by temperature ramping differential scanning calorimetry (DSC), near-infrared (NIR), and dynamic mechanical thermal analyzer (DMTA). This combination of cross-linkable resins permits the partial or complete cure of each component independent of the other. Also, since the monomers are polar but chemically dissimilar thermosetting resins, their IPNs should offer considerable variation in properties. DSC studies showed that the possible interactions between each component in the IPN could be minimized, but that the curing rate and conversion of the second polymerizing component was affected by vitrification, network topology, or phase separation in the IPN. NIR was also used to confirm that virtually independent cure was achievable by the combination of the thermal and photochemical methods. Dynamical mechanical thermal analysis was used to investigate the effect of curing one or both components and of order of curing on the phase morphology of the IPN. The modulus in the rubbery region also provided information on loop formation and co-continuity of each network component through the polymer matrix. The modulus and tan δ curves showed large differences in the glass transition region of the IPNs with different curing schedules, however phase separation occurred in all fully cured IPNs. These observations conflict with a previously advanced hypothesis that rapid polymerization and gelation of the last-cured component interlocks the two networks into a single phase structure and leads to the inclusion of a caveat that the components require sufficient attraction for interlocking of the networks to occur.     

Further study of the viscoelastic phase separation of cyanate ester modified with poly(ether imide)

In this study, the viscoelastic phase separation process was studied further by time‐resolved light scattering, differential scanning calorimetry, and scanning electron microscopy in the system of poly(ether imide)‐modified bisphenol‐A dicyanate. It was observed that the evolution time of phase structure and relaxation time of diffusion flow of the bisphenol‐A dicyanate were similar with the phase diagram of curing conversion versus content of PEI. The results suggested that the viscoelastic phase separation was affected by the curing conversion of the system at the onset point of phase separation. © 2005 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 44: 517–523, 2006     

Kinetics of Temperature-induced and Reaction-induced Phase Separation Studied by Modulated Temperature DSC

Temperature-induced phase separation of P(EO75-ran-PO25)/PES and reaction-induced phase separation of DGEBA/MDA modified with PVME are studied using MTDSC as an in-situ tool. Phase separation can be probed by the onset of an ‘excess’ contribution in the MTDSC heat capacity signal, in good correspondence with the cloud point temperature. This feature enables the complete construction of the state diagram of P(EO75-ran-PO25)/PES. The detection of phase separation-induced partial vitrification of the high-T_g phase (PES-rich phase) enables to sub-divide the LCST-type heterogeneous region in a zone 1 (no interference of partial vitrification) and a zone 2 (interference of partial vitrification of the PES-rich phase). This sub-division of the heterogeneous region has drastic implications on the remixing behavior of demixed blends. In DGEBA/MDA modified with PVME, reaction-induced phase separation accompanied by an increase in reaction rate, followed by a vitrification step of the epoxy-amine phase can be detected in-situ. In non-isothermal conditions, a diffusion-controlled reaction after vitrification and a final devitrification of the system is also observed.     

Calorimetric study of the conformational relaxation times in polystyrene

The temperature dependence of the relaxation times of the structural relaxation process of polystyrene is determined by temperature-modulated differential scanning calorimetry (TMDSC) and by conventional differential scanning calorimetry (DSC) in the latter by modelling the experimental heat capacity curves measured in heating scans after different thermal histories. The good agreement between both measuring techniques in the temperature interval just above the glass-transition temperature is a guide for the interpretation of the results of the TMDSC technique in the glass-transition region. In addition, the same model applied to DSC scans is used to simulate the TMDSC experiment and the calculated response is compared with the measured scans. Received: 22 February 1999 Accepted in revised form: 11 June 1999     

Matching Cure Characteristics of Automotive Rubber Compound and Polyurethane Coating

The present investigation focuses on matching cure characteristics of EPDM rubber compound and polyurethane (PU) coating using temperature modulated and pressure differential scanning calorimetry (TMDSC, PDSC). TMDSC provides a detailed and better understanding of the curing process of model rubber system as well as complex automotive rubber compounds. The low level of unsaturation present in EPDM, results in the small heat of vulcanization (2–5 J g^–1), which is difficult to accurately measure using conventional differential scanning calorimetry (DSC). Thus, curing of highly filled EPDM compound was investigated using TMDSC. The kinetics of PU curing was monitored using pressure DSC (PDSC), and heat of curing was determined as 4.2 J g^–1 at 10°C min^–1 heating rate. It is found that complex automotive compounds and the PU coating are curing simultaneously. This revised version was published online in July 2006 with corrections to the Cover Date.     

Characterization of Reacting Polymer Systems by Temperature-Modulated Differential Scanning Calorimetry

The benefits of temperature-modulated differential scanning calorimetry to characterize reacting polymers are illustrated for different experimental systems. The effects of combined isothermal and non-isothermal cure paths on (de)vitrification, mobility-restricted reactions, and relaxation during vitrification are discussed for anhydride- and amine-cured epoxies. The simultaneous measurement of heat capacity, heat flow, and heat flow phase provides an excellent tool for mechanistic interpretations. The influence of the metakaolinite particle size on the production of inorganic silicate-metakaolinite polymer glasses is treated as an example. These principles are further illustrated for primary and secondary amine-epoxy step growth reactions, and for styrene-cured unsaturated polyester chain growth reactions with ‘gel effect’. Finally, the effects of isothermal cure and temperature on reaction-induced phase separation in a polyethersulfone modified epoxy-amine system are highlighted. This revised version was published online in July 2006 with corrections to the Cover Date.     

TMDSC phase angle for a better nanocomposite interphase identification

The present study suggests a new approach, based on the utilization of temperature modulated differential scanning calorimetry (TMDSC) technique, for identifying and characterizing the organic?Cinorganic interphase of two materials: an epoxy?Cfumed silica nanocomposite and a thermoplastic polyurethane (TPU)?Cmultiwalled nanotube (MWNT) composite. The approach used here makes use of TMDSC data and basically consists of using the phase angle or the derivative of the reversing heat flow instead of the reversing heat flow curve itself. In the case of epoxy?Cfumed silica composites, two glass transition regions were identified. The glass transition temperature (T _g) of the composite was observed to vary as a consequence of the filler content. This study shows that the T _g variation is due to the formation of an organic?Cinorganic interphase, with its own glass transition temperature, which is different from the epoxy matrix T _g. In the case of TPU?CMWNT composites, two relaxations and an additional first order transition were observed: the first relaxation corresponds to the hard segment, the second is related to an interaction between filler and matrix and the third process may be connected to the partial melting of the hard segment. The addition of 0.5?wt% MWNT causes a small reduction in T _g of the TPU. A major nanotube addition, 10?wt%, induces the appearance of a new relaxation that may be associated with the existence of an interface. In general, a better separation between the matrix and interphase glass transitions was obtained by the TMDSC phase angle signal.     

Polymerization-induced phase separation in polyether-sulfone modified epoxy resin systems: effect of curing reaction mechanism

Polyethersulfone (PES)-modified epoxy systems with stepwise reaction were studied throughout the entire curing process by using optical microscopes, time-resolved light scattering (TRLS), and a rheolometry instrument compared with that of chainwise polymerization. The results suggested that the phase separation process is mainly controlled by the diffusion of epoxy oligomers for stepwise mechanism system and by that of epoxy monomers for chainwise mechanism system. In case of high PES content (SPES-20%) light-scattering results showed a viscoelastic phase separation and the characteristic relaxation time of phase separation can be described well by the WLF equation. However, in the case of low PES content (SPES-14%) secondary phase separation phenomenon was observed by Optical Microscope and further demonstrated by rheological study.     

Determination of the parameters of relaxation processes in epoxy-allyl interpenetrating polymer networks with a high degree of interpenetration

The effect of the ratio of the components of epoxy-allyl polymers and curing sequence on the transformation degree and vitrification temperature of polymers has been studied. The parameters of the relaxation processes during the formation of epoxy-allyl polymers with a high interpenetration degree have been determined by the method of electret-thermal analysis.